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Open Innovation from a
Supplier's Perspective
A Case Study

Frank T. Piller
Chair, RWTH Technology & Innovation Management Group, Aachen
Co-Director, M.I.T. Smart Customization Group, Cambridge, MA

                               tim.rwth-aachen.de | open-innovation.com
Motivation of this talk

          Illustrate open innovation from the perspective of a German
          automotive supplier (2005-2008)
          (Update of PDW at AOM 2006)


          Relax: "Theory-free" presentation for the most part
          Provide "food for discussion"


          What could they have done better?




© tim.rwth-aachen.de
3




Background
Open innovation versus customer co-creation

          Solution                                                          Need
          Information                                                 Information


                                                                   co-creation

                                         market
                                                      Ideation
                                         launch
              Doing things                                            Doing the right
                  right                                                   things
                                       Realization     concept
                                         ("R&D",     development
                                         product
                                        develop.)
                          open
                       innovation



                           Co-creation and open innovation are two sides of the
                        same coin -- but demand different tools and responsibilities
© tim.rwth-aachen.de
5

Exploring OI at
Leading German automotive supplier (more than 50% worldwide market share in
their categories) of roof systems & auxiliary heating systems -- products which are
optional equipment and ordered either via OEM or in the after-sales market
6


Sales of Webasto 2001 - 2005 (in Million Euro)
7

R&D Expenditures in % of sales 2001 – 2005
Webasto’s R&D expenditures are 2-3 times higher as industry average
8




Case
9

Webasto built a strong tool box to acquire information for
innovation at the periphery (internal & external) (I)

   1999: Critical incident: almost bankruptcy due to misjudgment
   of market demand for new roof system (Mercedes E-Class)
   2001: Driven by “Marketing-Innovation” function, strong
   investments in conventional market research at NPD frontend
   like QFD (Akao 1992) or product clinics (Wildemann 1999)
   2002: Intra-organizational change: Establishing of cross-
   functional innovation team to facilitate exchange and idea
   evaluation, coordinated by “marketing innovation” function
   2004: Lead User method: Adaptation of lead user method
   (von Hippel 1988). Refinement of method and academic
   achievements in LU selection methodology (Seifert & Ihl 2005;
   Seifert 2006)
12

Webasto’s screening tool to identify innovative users
(Lang 2005, 2006; Seifert & Ihl 2004; Seifert 2006)
13

Webasto built a strong tool box to acquire information for
innovation at the periphery (II)

   2005: Exploitation: Increased application of lead user
   method; Further refinement of LU selection & workshop
   methodology (“learning by doing”);

   External coaching and training; workshop series (“Webasto
   Open House”).

   2006-2007: More workshops and LU projects; Continuous
   experimentation: Piloting of communities for user
   innovation for Chinese market (Franke & Shah 2003; Sawhney
   & Prandelli 2000; von Hippel & Tyre 1995); Implementation of
   toolkit for idea contests (Piller & Walcher 2006) at the
   company’s periphery
15

Webasto’s Toolkit for Employee Idea Competitions
16

Internal activities turned into external success

   Trade-show demonstrator on IAA 2007 based on customer
   input and LU workshops
17

Internal activities turned into external success

   Trade-show demonstrator on IAA 2007 based on customer
   input and LU workshops

   Integration as a sales tool towards OEMs


   OEMS commissioned (and paid!) dedicated LU studies
   conducted by Webasto


   Strong external recognition of "Webasto" as a best
   practice, plenty of PR
18

But in the end, this was not strong enough …

   Nov. 2008: Termination of all activities !

   Internal champion left company (and was immediately hired
   by other companies as a consultant and later becomes
   innovation manager at SIEMENS)
   Rapid organizational un-learning at WEBASTO – no open
   innovation activities any longer
19




Discussion
20

Interpreting Webasto with the Absorptive Capacity
Framework (Zahra / George 2002)

   Acquisition: Leading example in industry, strong practice to
   identify and acquire peripheral information and knowledge
   from end user domain (no standard practice in industry)


   Assimilation: Integration of internal designers in LU
   workshops, // “Lead manager” as internal innovation
   champion (Griffin 2005) with strong intrinsic motivation //
   Paradox of stronger external than internal assimilation
   (“Webasto Open House” workshop series)
21

Absorptive capacity for CIC at Webasto (II)

   Transformation: Integration of “open innovation function” in
   sales practice; LU input proofed to be unique source of
   differentiation with OEMs; bridging between innovation and
   sales (LU method becomes relationship marketing tool)
   but: No top management support (“external ideas are not
   objected, we do not have a problem with NIH, but no one feels
   responsible for discontinuous or external ideas”)

   Exploitation: Focus on continuous improvement, but not
   refinement and extension; “Engineering” culture as a strong
   barrier to overcome “NIH mentality”;
22

Conclusions from the Webasto Case
  Role of internal innovation champions to foster OI at Suppliers
     How to find or grow them?
     How to provide incentives, but at the same time control?

  Develop mentality of “solution seeking” instead of “problem
  solving”
     „Broadcasting“ of problems as way to get access to external
     knowledge (Lakhani 2006; Jeppesen & Lakhani 2005)
     What are the capabilities required for “problem broadcasting”?
     Evaluation: How can we overcome the “local search bias” in
     evaluating ideas? (Duncker 1945; Allen & Marquis 1964;
     Sorensen & Stuart 2000)

  Get top management commitment
     Peripheral input is often discontinuous
     How can a firm build “organizational slack” as part of OI?

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AOM 2010 PDW Piller Case Study Supplier Open Innovation

  • 1. Open Innovation from a Supplier's Perspective A Case Study Frank T. Piller Chair, RWTH Technology & Innovation Management Group, Aachen Co-Director, M.I.T. Smart Customization Group, Cambridge, MA tim.rwth-aachen.de | open-innovation.com
  • 2. Motivation of this talk Illustrate open innovation from the perspective of a German automotive supplier (2005-2008) (Update of PDW at AOM 2006) Relax: "Theory-free" presentation for the most part Provide "food for discussion" What could they have done better? © tim.rwth-aachen.de
  • 4. Open innovation versus customer co-creation Solution Need Information Information co-creation market Ideation launch Doing things Doing the right right things Realization concept ("R&D", development product develop.) open innovation Co-creation and open innovation are two sides of the same coin -- but demand different tools and responsibilities © tim.rwth-aachen.de
  • 5. 5 Exploring OI at Leading German automotive supplier (more than 50% worldwide market share in their categories) of roof systems & auxiliary heating systems -- products which are optional equipment and ordered either via OEM or in the after-sales market
  • 6. 6 Sales of Webasto 2001 - 2005 (in Million Euro)
  • 7. 7 R&D Expenditures in % of sales 2001 – 2005 Webasto’s R&D expenditures are 2-3 times higher as industry average
  • 9. 9 Webasto built a strong tool box to acquire information for innovation at the periphery (internal & external) (I) 1999: Critical incident: almost bankruptcy due to misjudgment of market demand for new roof system (Mercedes E-Class) 2001: Driven by “Marketing-Innovation” function, strong investments in conventional market research at NPD frontend like QFD (Akao 1992) or product clinics (Wildemann 1999) 2002: Intra-organizational change: Establishing of cross- functional innovation team to facilitate exchange and idea evaluation, coordinated by “marketing innovation” function 2004: Lead User method: Adaptation of lead user method (von Hippel 1988). Refinement of method and academic achievements in LU selection methodology (Seifert & Ihl 2005; Seifert 2006)
  • 10. 12 Webasto’s screening tool to identify innovative users (Lang 2005, 2006; Seifert & Ihl 2004; Seifert 2006)
  • 11. 13 Webasto built a strong tool box to acquire information for innovation at the periphery (II) 2005: Exploitation: Increased application of lead user method; Further refinement of LU selection & workshop methodology (“learning by doing”); External coaching and training; workshop series (“Webasto Open House”). 2006-2007: More workshops and LU projects; Continuous experimentation: Piloting of communities for user innovation for Chinese market (Franke & Shah 2003; Sawhney & Prandelli 2000; von Hippel & Tyre 1995); Implementation of toolkit for idea contests (Piller & Walcher 2006) at the company’s periphery
  • 12. 15 Webasto’s Toolkit for Employee Idea Competitions
  • 13. 16 Internal activities turned into external success Trade-show demonstrator on IAA 2007 based on customer input and LU workshops
  • 14. 17 Internal activities turned into external success Trade-show demonstrator on IAA 2007 based on customer input and LU workshops Integration as a sales tool towards OEMs OEMS commissioned (and paid!) dedicated LU studies conducted by Webasto Strong external recognition of "Webasto" as a best practice, plenty of PR
  • 15. 18 But in the end, this was not strong enough … Nov. 2008: Termination of all activities ! Internal champion left company (and was immediately hired by other companies as a consultant and later becomes innovation manager at SIEMENS) Rapid organizational un-learning at WEBASTO – no open innovation activities any longer
  • 17. 20 Interpreting Webasto with the Absorptive Capacity Framework (Zahra / George 2002) Acquisition: Leading example in industry, strong practice to identify and acquire peripheral information and knowledge from end user domain (no standard practice in industry) Assimilation: Integration of internal designers in LU workshops, // “Lead manager” as internal innovation champion (Griffin 2005) with strong intrinsic motivation // Paradox of stronger external than internal assimilation (“Webasto Open House” workshop series)
  • 18. 21 Absorptive capacity for CIC at Webasto (II) Transformation: Integration of “open innovation function” in sales practice; LU input proofed to be unique source of differentiation with OEMs; bridging between innovation and sales (LU method becomes relationship marketing tool) but: No top management support (“external ideas are not objected, we do not have a problem with NIH, but no one feels responsible for discontinuous or external ideas”) Exploitation: Focus on continuous improvement, but not refinement and extension; “Engineering” culture as a strong barrier to overcome “NIH mentality”;
  • 19. 22 Conclusions from the Webasto Case Role of internal innovation champions to foster OI at Suppliers How to find or grow them? How to provide incentives, but at the same time control? Develop mentality of “solution seeking” instead of “problem solving” „Broadcasting“ of problems as way to get access to external knowledge (Lakhani 2006; Jeppesen & Lakhani 2005) What are the capabilities required for “problem broadcasting”? Evaluation: How can we overcome the “local search bias” in evaluating ideas? (Duncker 1945; Allen & Marquis 1964; Sorensen & Stuart 2000) Get top management commitment Peripheral input is often discontinuous How can a firm build “organizational slack” as part of OI?