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ALTERNATIVE FUELS

  The lead-alcohol story
Nikolaus August Otto


• The “father” of the
  internal combustion
  engine.

• His engine ran on
  alcohol.
The first prototype internal
combustion engine, developed in
1826, ran on a mixture of alcohol
         and turpentine.
And So To Gasoline
• Before motor cars
  became widespread,
  the most useful
  product from crude oil
  was kerosene which
  was used for lighting
  lamps.
• This left, among other
  things, gasoline which
  was far too flammable
  to burn in lamps,
  since it was liable to
  cause an explosion
Gasoline Disposal

• A small amount of gasoline was sold as a
  solvent for domestic and industrial
  cleaning.
• Most oil refiners dumped their gasoline
  into the nearest river
BIG OIL


• The oil companies saw the automobile as
  the answer to their prayers as an outlet for
  their highly volatile and dangerous
  gasoline.
However, there was a problem!
• Gasoline tended to explode in the
   cylinders of the internal combustion
   engine, rather than burning smoothly.
• This produced a noise commonly called
   knocking or pinking.
It caused a reduction in fuel efficiency, as
   well as damage to the engine.
So the search was on to find
  an antiknocking agent.
By 1917 this search had turned to
              alcohol.
• In tests supervised by
  Thomas Midgley, who
  worked in the
  research division of
  General Motors, it
  was found that
  alcohols were
  amongst the best
  antiknock additives.
The reason was simple
• The alcohol referred to here is ethanol,
  also called ethyl alcohol. It mixes freely
  with gasoline, but it reacts with oxygen
  more slowly.
• It is therefore possible to control the rate
  of burning of the fuel in the engine.
By 1921 Midgley was driving his
car on a mixture of 30% alcohol
       and 70% gasoline
• In the meantime,
  Henry Ford had
  designed his first car
  to run on alcohol
  alone.
• Also, as late as 1928,
     the famous Ford
       Model A could
  change from running
  on gasoline to alcohol
  by flicking a switch on
      the dashboard.
• Of course, the idea of alcohol becoming a
  partial or total replacement for gasoline did
  not appeal to the oil companies, so they
  sought an alternative antiknock additive
  that did not threaten their sales and
  profits.
It’s That Man Midgley Again

• Less than two months after he had been
  singing the praises of alcohol to the
  American Society of Automotive
  Engineers, Thomas Midgley discovered
  that the addition of tetraethyl lead (TEL) to
  gasoline also acted as an antiknock agent.
Tetraethyl lead
• TEL was added to gasoline in very small
  amounts, so the profits of Big Oil were not
  threatened as they would have been by
  the use of alcohol.
ETHYL

• A new company,
  called the Ethyl
  Corporation, was
  formed to produce
  TEL.
Lead: a neurotoxin
• Notice that lead, which was a well known
  neurotoxin, was not included in the name
  of the new company which was jointly
  owned by General Motors and Standard
  Oil of New Jersey.
Toxicity
• The toxicity of concentrated TEL was
  recognized early; many TEL researchers
  and workers, including Midgley, became
  victims of lead poisoning, and dozens
  died. In 1925, the sales of TEL were
  suspended for one year to conduct a
  hazard assessment.
Dr. Robert Kehoe
• The Hazard
  assessment was
  conducted by
• Dr. Robert Kehoe of
  the University of
  Cincinnati, who was
  the Ethyl
  Corporation's chief
  medical consultant.
Guess his conclusions


• In 1928, he managed to convince the U.S.
   Surgeon General that there was no basis
  for concluding that leaded fuels posed any
                health threat.
And the opposition?
• Independent scientists who exposed the
  scientific inconsistencies in his work, were
  severely criticized and sometimes
  threatened by the lead interests, and even
  by the Surgeon General and the
  Department of Public Health.
Enter Clair Patterson
• This name should be
  as instantly
  recognized as
  Newton or Einstein,
  but it is not the case.
What’s in a name


• Even respected scientific publications
  have got it wrong because despite the
  name, Clair Patterson was a man.
HIS RISE TO FAME


• He determined the age of the Earth to be
  4.5 billion years; this was a problem that
  had troubled Lord Kelvin for the latter part
  of his life, and this alone should have
  earned Patterson a Nobel Prize.
AGE OF THE EARTH


• He determined the age of the Earth by
  measuring small amounts of lead
  contained in meteorites
CONTAMINATION?


• However, this proved to be rather difficult
  because his samples contained much
  more lead than expected.
SCIENCE’S FIRST STERILE
         LABORATORY


• By studying these samples in the world’s
  first truly sterile laboratory, he found lead
  levels about 200 times higher than they
  should have been.
ICE-CORE SAMPLING

• His results were simply not believed, so he
  pioneered the technique of ice-core
  sampling, and showed that lead levels in
  the Greenland ice sheet had indeed
  increased by 100 – 200 times over pre-
  industrial levels.
THE END FOR LEAD?


• The lead industry’s days of conning the
  Surgeon General and the public at large
  were clearly coming to an end.
PHOTOCHEMICAL SMOG

• By this time, chemical smog was a
  problem in many cities, and reluctant
  authorities were forced to take action to
  counter pollution from car exhausts.
THE CATALYTIC CONVERTER


           • One of the methods
             of reducing this
             pollution was by
             inserting a catalytic
             converter into the
             car’s exhaust system.
POISONED PLATINUM


• Catalytic converters contain expensive
  platinum catalysts which would be
  “poisoned” by the lead additive in petrol.
NOW IT REALLY GETS
       DIRTY
ETHYL CORPORATION SOLD


• In 1962 the Ethyl Corporation was sold to
  the Albemarle Paper Company which was
  less than one tenth of its size; it had to
  borrow $200 million to make the purchase.
A STRANGE PURCHASE


• At the time it was the largest leveraged
  buyout in history, a bit like the corner
  grocery buying out Tesco.
G.M. IS SUSPECT


Some cynics have suggested that General
 Motors promoted this sale because they
 could foresee that when catalytic
 converters were fitted to cars, leaded
 gasoline could no longer be used.
NON-LEAD ANTIKNOCK
           ADDITIVES


• With the demise of leaded gasoline, we
  might have expected that alcohol would
  again be universally embraced as the
  antiknock agent of choice.
BIG OIL STILL DOESN’T WANT
           ALCOHOL


• Sadly, it appears that Big Oil is now just as
  determined that alcohol will not be a
  partial replacement for gasoline in motor
  fuel, as it was 90 years ago.
SO WHAT NOW?

• Trimethyl pentane is perhaps the
  antiknocking agent of first choice, but
  organomanganese compounds, ethers,
  aromatics, reformed naphtha compounds,
  and even catenanes are being, or have
  been used.
AND ALCOHOL?

• Alcohol is actually being used in some
  countries as a blend with gasoline, but not
  on the scale that would be expected, given
  the dwindling level of the Earth’s crude oil
  reserves, never mind Thomas Midgley’s
  enthusiastic endorsement of 1921.
THOMAS MIDGLEY
• Thomas Midgley was an engineer, and the
  world would have been a much better
  place, had he remained so. Apart from
  poisoning the planet with lead, his other
  contribution to mankind was the group of
  compounds called freons which have led
  to the partial destruction of the Earth’s
  ozone layer.
HIS FINAL INVENTION
• His final invention claimed only one victim.
  Sadly, he contracted polio in later life, and
  was bedridden. He invented a system of
  pulleys and lines, in order to assist him in
  changing his position in bed, and this
  worked well until the day when he
  unfortunately became entangled in the
  lines and suffered death by strangulation.
OCTANE RATING
• The octane rating is a measure of the
  resistance of petrol and other fuels to pre-
  ignition.
• The gasoline fraction from the oil refinery
  has a low octane number, too low for the
  good of the engine. This allows alcohol to
  be blended with it in quite large amounts
  instead of resorting to expensive
  antiknocking additives.
COMPRESSION RATIO
• When the piston in an internal combustion
  rises from its lowest position in the
  cylinder to its highest position, it
  compresses the petrol/air mixture. The
  largest volume of the cylinder (piston at
  the bottom) divided by the smallest
  volume of the cylinder (piston at the top)
  gives the compression ratio
BACK TO ALCOHOL


For most cars, the compression ratio is
around 10:1, but some racing engines
have a compression ratio greater than
15:1. These engines have to run on
alcohol.
1826 and all that


So we have come full cicle back to 1826;
the last occasion when alcohol was the
fuel of choice!

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Alternative fuels

  • 1. ALTERNATIVE FUELS The lead-alcohol story
  • 2. Nikolaus August Otto • The “father” of the internal combustion engine. • His engine ran on alcohol.
  • 3. The first prototype internal combustion engine, developed in 1826, ran on a mixture of alcohol and turpentine.
  • 4. And So To Gasoline • Before motor cars became widespread, the most useful product from crude oil was kerosene which was used for lighting lamps.
  • 5. • This left, among other things, gasoline which was far too flammable to burn in lamps, since it was liable to cause an explosion
  • 6. Gasoline Disposal • A small amount of gasoline was sold as a solvent for domestic and industrial cleaning. • Most oil refiners dumped their gasoline into the nearest river
  • 7. BIG OIL • The oil companies saw the automobile as the answer to their prayers as an outlet for their highly volatile and dangerous gasoline.
  • 8. However, there was a problem! • Gasoline tended to explode in the cylinders of the internal combustion engine, rather than burning smoothly. • This produced a noise commonly called knocking or pinking. It caused a reduction in fuel efficiency, as well as damage to the engine.
  • 9. So the search was on to find an antiknocking agent.
  • 10. By 1917 this search had turned to alcohol. • In tests supervised by Thomas Midgley, who worked in the research division of General Motors, it was found that alcohols were amongst the best antiknock additives.
  • 11. The reason was simple • The alcohol referred to here is ethanol, also called ethyl alcohol. It mixes freely with gasoline, but it reacts with oxygen more slowly. • It is therefore possible to control the rate of burning of the fuel in the engine.
  • 12. By 1921 Midgley was driving his car on a mixture of 30% alcohol and 70% gasoline
  • 13. • In the meantime, Henry Ford had designed his first car to run on alcohol alone.
  • 14. • Also, as late as 1928, the famous Ford Model A could change from running on gasoline to alcohol by flicking a switch on the dashboard.
  • 15. • Of course, the idea of alcohol becoming a partial or total replacement for gasoline did not appeal to the oil companies, so they sought an alternative antiknock additive that did not threaten their sales and profits.
  • 16. It’s That Man Midgley Again • Less than two months after he had been singing the praises of alcohol to the American Society of Automotive Engineers, Thomas Midgley discovered that the addition of tetraethyl lead (TEL) to gasoline also acted as an antiknock agent.
  • 17. Tetraethyl lead • TEL was added to gasoline in very small amounts, so the profits of Big Oil were not threatened as they would have been by the use of alcohol.
  • 18. ETHYL • A new company, called the Ethyl Corporation, was formed to produce TEL.
  • 19. Lead: a neurotoxin • Notice that lead, which was a well known neurotoxin, was not included in the name of the new company which was jointly owned by General Motors and Standard Oil of New Jersey.
  • 20. Toxicity • The toxicity of concentrated TEL was recognized early; many TEL researchers and workers, including Midgley, became victims of lead poisoning, and dozens died. In 1925, the sales of TEL were suspended for one year to conduct a hazard assessment.
  • 21. Dr. Robert Kehoe • The Hazard assessment was conducted by • Dr. Robert Kehoe of the University of Cincinnati, who was the Ethyl Corporation's chief medical consultant.
  • 22. Guess his conclusions • In 1928, he managed to convince the U.S. Surgeon General that there was no basis for concluding that leaded fuels posed any health threat.
  • 23. And the opposition? • Independent scientists who exposed the scientific inconsistencies in his work, were severely criticized and sometimes threatened by the lead interests, and even by the Surgeon General and the Department of Public Health.
  • 24. Enter Clair Patterson • This name should be as instantly recognized as Newton or Einstein, but it is not the case.
  • 25. What’s in a name • Even respected scientific publications have got it wrong because despite the name, Clair Patterson was a man.
  • 26. HIS RISE TO FAME • He determined the age of the Earth to be 4.5 billion years; this was a problem that had troubled Lord Kelvin for the latter part of his life, and this alone should have earned Patterson a Nobel Prize.
  • 27. AGE OF THE EARTH • He determined the age of the Earth by measuring small amounts of lead contained in meteorites
  • 28. CONTAMINATION? • However, this proved to be rather difficult because his samples contained much more lead than expected.
  • 29. SCIENCE’S FIRST STERILE LABORATORY • By studying these samples in the world’s first truly sterile laboratory, he found lead levels about 200 times higher than they should have been.
  • 30. ICE-CORE SAMPLING • His results were simply not believed, so he pioneered the technique of ice-core sampling, and showed that lead levels in the Greenland ice sheet had indeed increased by 100 – 200 times over pre- industrial levels.
  • 31. THE END FOR LEAD? • The lead industry’s days of conning the Surgeon General and the public at large were clearly coming to an end.
  • 32. PHOTOCHEMICAL SMOG • By this time, chemical smog was a problem in many cities, and reluctant authorities were forced to take action to counter pollution from car exhausts.
  • 33. THE CATALYTIC CONVERTER • One of the methods of reducing this pollution was by inserting a catalytic converter into the car’s exhaust system.
  • 34. POISONED PLATINUM • Catalytic converters contain expensive platinum catalysts which would be “poisoned” by the lead additive in petrol.
  • 35. NOW IT REALLY GETS DIRTY
  • 36. ETHYL CORPORATION SOLD • In 1962 the Ethyl Corporation was sold to the Albemarle Paper Company which was less than one tenth of its size; it had to borrow $200 million to make the purchase.
  • 37. A STRANGE PURCHASE • At the time it was the largest leveraged buyout in history, a bit like the corner grocery buying out Tesco.
  • 38. G.M. IS SUSPECT Some cynics have suggested that General Motors promoted this sale because they could foresee that when catalytic converters were fitted to cars, leaded gasoline could no longer be used.
  • 39. NON-LEAD ANTIKNOCK ADDITIVES • With the demise of leaded gasoline, we might have expected that alcohol would again be universally embraced as the antiknock agent of choice.
  • 40. BIG OIL STILL DOESN’T WANT ALCOHOL • Sadly, it appears that Big Oil is now just as determined that alcohol will not be a partial replacement for gasoline in motor fuel, as it was 90 years ago.
  • 41. SO WHAT NOW? • Trimethyl pentane is perhaps the antiknocking agent of first choice, but organomanganese compounds, ethers, aromatics, reformed naphtha compounds, and even catenanes are being, or have been used.
  • 42. AND ALCOHOL? • Alcohol is actually being used in some countries as a blend with gasoline, but not on the scale that would be expected, given the dwindling level of the Earth’s crude oil reserves, never mind Thomas Midgley’s enthusiastic endorsement of 1921.
  • 43. THOMAS MIDGLEY • Thomas Midgley was an engineer, and the world would have been a much better place, had he remained so. Apart from poisoning the planet with lead, his other contribution to mankind was the group of compounds called freons which have led to the partial destruction of the Earth’s ozone layer.
  • 44. HIS FINAL INVENTION • His final invention claimed only one victim. Sadly, he contracted polio in later life, and was bedridden. He invented a system of pulleys and lines, in order to assist him in changing his position in bed, and this worked well until the day when he unfortunately became entangled in the lines and suffered death by strangulation.
  • 45. OCTANE RATING • The octane rating is a measure of the resistance of petrol and other fuels to pre- ignition. • The gasoline fraction from the oil refinery has a low octane number, too low for the good of the engine. This allows alcohol to be blended with it in quite large amounts instead of resorting to expensive antiknocking additives.
  • 46. COMPRESSION RATIO • When the piston in an internal combustion rises from its lowest position in the cylinder to its highest position, it compresses the petrol/air mixture. The largest volume of the cylinder (piston at the bottom) divided by the smallest volume of the cylinder (piston at the top) gives the compression ratio
  • 47. BACK TO ALCOHOL For most cars, the compression ratio is around 10:1, but some racing engines have a compression ratio greater than 15:1. These engines have to run on alcohol.
  • 48. 1826 and all that So we have come full cicle back to 1826; the last occasion when alcohol was the fuel of choice!