In 2017-18, Ally Energy Solutions worked with a US manufacturer to upgrade their Arizona facility’s refrigeration system.
Controls and monitoring upgrades helped the facility save hundreds of thousands of dollars in annual energy and operations costs, while also helping to curtail growth-related capital and repair expenditures.
Ally Updates & Automates Refrigeration System at Arizona Manufacturing Facility
1. Delivering turnkey energy solutions to manufacturing, industrial,
and distribution facilities throughout the US.
The Industrial Facilities Experts
FEATURED PROJECT – Arizona Refrigeration Facility
2. 2
In 2017-18, Ally Energy Solutions worked with a US manufacturer to upgrade
their Arizona facility’s refrigeration system.
Overview
Ally Updates & Automates Refrigeration
System at Arizona Manufacturing Facility
The Industrial Facilities Experts | www.ally-energy.com
3. 3
In 2017-18, Ally Energy Solutions worked with a US manufacturer to upgrade
their Arizona facility’s refrigeration system.
Overview
Ally Updates & Automates Refrigeration
System at Arizona Manufacturing Facility
The Industrial Facilities Experts | www.ally-energy.com
• Engineering
• Development
• Finance
• Utility Incentive Acquisition
• Construction Management Services
Project Scope
4. 4
Ally Updates & Automates Refrigeration
System at Arizona Manufacturing Facility
The Industrial Facilities Experts | www.ally-energy.com
Controls and monitoring upgrades helped the facility save hundreds of
thousands of dollars in annual energy and operations costs, while also helping
to curtail growth-related capital and repair expenditures.
5. 5
Ally Updates & Automates Refrigeration
System at Arizona Manufacturing Facility
The Industrial Facilities Experts | www.ally-energy.com
Automated Controls System
Updated the existing manual controls system and antiquated electromechanical
switches on the compressor staging, fans, pumps and head pressure to be
operated via automated controls.
Project Details
Controls and monitoring upgrades helped the facility save hundreds of
thousands of dollars in annual energy and operations costs, while also helping
to curtail growth-related capital and repair expenditures.
6. 6
Ally Updates & Automates Refrigeration
System at Arizona Manufacturing Facility
The Industrial Facilities Experts | www.ally-energy.com
Automated Controls System
Updated the existing manual controls system and antiquated electromechanical
switches on the compressor staging, fans, pumps and head pressure to be
operated via automated controls.
Project Details
Controls and monitoring upgrades helped the facility save hundreds of
thousands of dollars in annual energy and operations costs, while also helping
to curtail growth-related capital and repair expenditures.
Condenser Upgrades
Installed new induced draft condenser and variable frequency drives (VFDs) for two
existing condensers.
7. 7
Ally Updates & Automates Refrigeration
System at Arizona Manufacturing Facility
The Industrial Facilities Experts | www.ally-energy.com
o Set up engine room ventilation and AC, remote monitoring, and
on-screen DC and MAU integration
o Replaced hotbox temperature probes and V4 pressure transducer
o Cleaned up wiring in existing hotbox panel, and provided interlocking
spray chill and hot box evap compressor control diagnostics
Added Features Delivered Beyond Scope & In Budget
Controls and monitoring upgrades helped the facility save hundreds of
thousands of dollars in annual energy and operations costs, while also helping
to curtail growth-related capital and repair expenditures.
8. 8
The Industrial Facilities Experts | www.ally-energy.com
Project Results:
Ally Updates & Automates Refrigeration
System at Arizona Manufacturing Facility
Improved
Refrigeration
System Efficiency
& Increased
Load Capacity
Offset the need for additional compressors to
support load growth.
9. 9
The Industrial Facilities Experts | www.ally-energy.com
Ally Updates & Automates Refrigeration
System at Arizona Manufacturing Facility
Improved
Refrigeration
System Efficiency
& Increased
Load Capacity
Offset the need for additional compressors to
support load growth.
Allow for real-time setpoint
adjustments and problem
notification.
Improvements
to Controls
and Monitoring
Systems
Project Results:
10. 10
The Industrial Facilities Experts | www.ally-energy.com
Ally Updates & Automates Refrigeration
System at Arizona Manufacturing Facility
Improved
Refrigeration
System Efficiency
& Increased
Load Capacity
Offset the need for additional compressors to
support load growth.
Allow for real-time setpoint
adjustments and problem
notification.
Improvements
to Controls
and Monitoring
Systems
Provides ongoing energy use comparisons and
savings assessments.
Continuous
Energy
Monitoring
Project Results:
11. 11
The Industrial Facilities Experts | www.ally-energy.com
3,267,000 kWh
Annual Energy Savings
>$3 MILLION
10-Year Positive Cash Flow
$287,000
Annual Cost Savings
>$300,000
Utility Rebates and Incentives
<2 Years
Upfront Simple Payback
Project Savings:
Ally Updates & Automates Refrigeration
System at Arizona Manufacturing Facility
12. 12
The Industrial Facilities Experts | www.ally-energy.com
The Industrial Facilities Experts
Ally Energy Solutions
13. 13
Ally Energy Solutions, LLC
11011 King Street, Suite 12B,
Overland Park, KS 66210
For More Information Visit
www.ally-energy.com
The Industrial Facilities Experts | www.ally-energy.com