2. 2
The need for speed, accuracy, and reduced waste has never been more
critical in the packaging industry. All-Fill applies more than 45 years
of experience to provide exceptionally rugged, reliable, and accurate
filling equipment to help you meet these increasingly demanding
requirements.
Family owned and operated since 1969, we have grown into our
current 65,000 square-foot facility in Exton, PA, expanding our
expertise, staff, equipment offering, and manufacturing and testing
capabilities. Together with our sister company in the United Kingdom,
All-Fill International, Ltd., we serve and support our customers
globally.
Our design engineers are expert in customizing All-Fill equipment
for maximum performance, versatility, and efficiency. From design
through testing, installation and beyond, we work tirelessly to ensure
optimized performance for the life of your equipment.
Count on All-Fill for all your packaging needs. We bring your product
and packaging together with the right equipment for the task, tailored
to your specifications for maximum performance, reduced risk and
downtime, and optimized equipment interfaces.
4. 4
Powder Filling
Stainless steel augers dispense product from within a large
capacity hopper. We o er a variety of accessories for lling
free owing and non-free owing powder and granular products.
Liquid Filling
An alternative progressive cavity pump is installed on a drive shaft
for dispensing viscous liquids, creams, gels, etc.
Product Supply
A stainless steel 10 or 16 gallon hopper (alternative capacities
available) provides ample capacity and su cient head pressure
for repeatable, accurate lling. A self-aligning, quick-disconnect
coupling on the hopper allows for fast removal and replacement
for cleaning or product changeover.
Product Agitation
High and low speed agitation accessories move product evenly
into the auger ights. When required, a high-speed agitator blade
is installed directly onto the auger shaft. Slow-speed agitation is
driven by a separate motor and gearbox.
Product Level
Optional level controls are available to provide high/low detection
of product in the hopper, with actuation to external equipment for
re-supply. The control and sensor assembly are easily mounted in
the hopper cover.
Dispensing Control
An optical shaft encoder provides 200 pulses per revolution to the
controller for precise control of auger revolutions.
Model B-350e with
Keypad Interface
All-Fill’s eld-proven semi-automatic
auger llers excel in a wide variety of
applications with virtually any type of
product. Typical models consist of a
sturdy cast aluminum head containing
the drive components, and a stainless
steel column mounted on a rugged
aluminum column.
Controls offered include a variety
of PLC-based packages, which can
consist of a keypad or touchscreen
operator interface. All-Fill’s semi-
automatic models can be seamlessly
integrated with packaging equipment
such as form- ll-seal machines, cup
llers, and thermoformers. They can
also be used for stand alone bench-
top lling. Standard con gurations
can be easily adapted to individual
requirements.
Specifcation Summary
5. 5
Model B-SV-600Model B-600 with
Touch Screen
Interface
Model B
with No Controls
Model CF-SV-600
Mounting
Standard cast aluminum bench/ oor base, with or without
lockable casters. Also available for direct mounting on
form- ll-seal machines and other packaging line equipment.
Fill Drive Systems
Clutch Brake: Standard 3-step belt drive with a 1-1/2 HP, 1200
RPM ll motor. An integral electro-magnetic clutch brake
controls shaft movement.
Servo: Model SV: Servomotor models include a brushless AC
direct servomotor drive.
Electrical
Fill Motor Input: 208/230/460V; 3-Phase; 60Hz. Standard.
Controls: 115V 50-60 Hz. Other ratings available upon
request. Optional Open Support Frame (shown above) can be
used in place of the standard oor base that comes with
our semi-automatic auger llers. Height adjustment can
be added to the frame instead of casters.
6. 6
Model BS Pouch
Filling System
Semi-automatic ll-to-weight auger
llers are used when a speci c,
veri ed, weighed quantity of product
is to be dispensed. All models include
scales and loadcell components to
determine accurate weight reading
before, during, and after each ll cycle.
Accessories such as bag clamps, roller
conveyors, and lifts are implemented
according to speci c customer
requirements and constraints.
Sophisticated feedback/feedforward
controls allow for ll value adjustment,
error correction, and accept/reject
tolerance control.
Did you know?
All-Fill’s service team consists of
15 full time employees with over
150 years of combined experience
in the packaging industry. With
each employee trained in all of the
product lines, our service team can
train, install or troubleshoot any of
the All-Fill machinery.
All-Fill is always prepared to service
not only domestic USA, but our
international territories such as,
Canada, Central and South America,
India, China and Australia.
7. 7
Weighing Systems
Separate oor/tabletop platform scale or combination bag
clamp/loadcell scale assemblies for accurate weight control of
containers and lled product.
Fill-to-Weight
Available Fill-to-Weight models include:
Bulk & Dribble: Speci es lling and weighing in a two-stage
ll cycle where the greater portion of product is dispensed
and weighed, then lled again to a desired target weight. After
the second dribble- ll, the container is weighed again and is
categorized as acceptable, underweight, or overweight.
Applications: High accuracy, low production rates, consistent
product density. Semi-automatic operation; requires an operator.
Setpoint: Speci es lling and weighing in a single stage ll
where product is dispensed as its weight approaches a user-
de ned target weight. Product is weighed at the end of ll and
categorized as acceptable, underweight, and overweight.
Applications: Moderate accuracy/moderate production rates
(higher than Bulk & Dribble).
Used with products that change density.
Semi-automatic operation; requires an operator.
Fill by Time: Speci es lling only; no weighing occurs. Product
is dispensed for a user-speci ed ll time. Bypasses loadcell and
encoder in case of failure/malfunction.
Applications: Accuracy dependent on product density. High
production rates. Capable of fully automatic operation without
operator intervention. Allows production to continue with
loadcell/encoder failures or malfunctions.
Fill by Revolutions: Speci es lling only. No weighing occurs.
Product is dispensed for a user-speci ed number of auger
revolutions. Bypasses loadcell in cases of failure/malfunction.
Applications: Accuracy dependent on product density. High
production rates. Capable of fully automatic operation without
operator intervention. Allows production to continue with
loadcell failures or malfunctions.
Model BS-600
A Large Bag
Filling System
Model BS with
Lift and
In atable
Bag Clamp
Model BS with
Roller Scale,
Electric Ball
Screw Lift,
Dust Shroud
and PLC Controls
Specifcation Summary
8. 8
Base
Tubular frame with removable access doors.
Includes mechanical jack to raise/lower ll head.
Conveyor
Stainless steel conveyor channel with dual-strand stainless steel
block conveyor chain or plastic tabletop conveyor, adjustable
guide rails, and variable speed conveyor drive. Pneumatic
container indexing with round end, cone point, wedge stop, or
pressure stop adjustable indexing pins.
Model SHA Single
Head Automatic
Auger Filler
Options
Available options include, but are not limited to:
• Slow-speed agitation with separate motor,
reducing gearbox, and drive components.
Includes stainless steel slow speed agitator blade.
• Adjustable speed, jogging container vibrator to settle and
distribute product in container
• Pneumatic or hydraulic container lift to raise/lower container
to funnel
• Product cuto device with time/limit switch actuation
• Raise/lower lling nozzle (air operated)
• Container clamp to secure container during lling
• Electronic scale for lling amount adjustment
• O -line scale with feedback
All-Fill’s automatic llers are designed
for complete, continuous container
transport, positioning, lling and
discharge to the next stage in the
packaging process. Automatic models
combine a standard ll head with an
integral conveyor to move containers.
An indexing system mounted on
the conveyor regulates container
movement toward the lling position,
centers each container for lling, and
then moves the container away.
Available in single or multiple
head con gurations, automatic
models can be equipped with
a variety of accessories and
options to suit particular container
handling requirements or product
characteristics.
Specifcation Summary
9. 9
Model DHA-SV Dual Head Servo
Automatic Auger Filler
Model DHA Dual Head Automatic
Auger Filler
Model SHA-SV
Single Head
Automatic Auger
Filler
Model TAA
Twin Auger
Automatic
Did you know?
All-Fill provides free product
testing for customers to receive
the most accurate information
regarding their product
application.
By sending us samples of all of
the products intended to run on
one machine as well as containers
that will be used, we can provide
you with information on your
application such as speeds,
accuracies, and suitable tooling.
10. 10
All-Fill’s multiple spindle auger systems
provide controlled, multiple auger
dispensing of product across production
lines using cup machines, form- ll-seal
equipment, thermoformers, and strip/
pouch machines. Filling positions can
range from 3 to 12 (other positions
available) across with a minimum
center distance of 1 3/4” (various center
distances available).
Multiple spindle auger models are
available in baseplate, cantilever,
or overhead gantry mounting
con gurations to best suit the
equipment or application. Individual
servo drives are independently adjusted.
360-degree agitation is available
(3 - 1/2” centers and up). Multiple auger
models can be mounted and installed
onto production equipment at All-Fill for
thorough integration and testing.
(See System Integration - page 15).
Three Spindle
Column Mounted
Multiple Auger
System with
Individual
Hoppers
Twin 12 Spindle Direct Drive Servo
System with Raise/Lower Assembly
10 Spindle Direct
Drive Servo System
12. 12
Fill Drive System
Single or twin 2 HP drive motors with variable speed motor and
heavy-duty clutch/brake per head. Drive system components are
contained in the rugged case metal head.
Container Handling
Systems include one complete set of container handling parts,
including:
• Infeed and outfeed starwheels
• Removable main starwheel segments
• Outer guide rails
• Timing screw and adapter
• Infeed guide rails
• Intermediate guide
Vibration
Variable frequency, variable amplitude square wave vibration to
settle and distribute product into container during lling.
Single Head 24 Station
Rotary Filler
Base
Fully enclosed, painted mild steel base cabinet with removable
access doors, stainless steel top, and mechanical jack to raise/lower
ll head.
Conveyor
Stainless steel (Type 304) conveyor channel with acetyl at-top chain
and variable speed AC drive motor with reducing gearbox, hain
sprocketing, and drive components.
Turret
12-45 positions (other positions available) xed turret assembly
with divider plate and funnel carriage. Includes variable speed drive,
turret jam protection, vacuum take-o ports at each ll position,
turret safety shroud assembly with front access panels, and safety
interlock switches.
Container Positioning
Infeed timing screw positions container at infeed. Removable
starwheel moves containers to turret positions.
All-Fill’s automatic rotary llers provide
high throughput and speeds for even
the most demanding production
environments. Rotary auger lling
systems operate continuously with
product dispensed into funnels traveling
on a circular, multi-position turret by
an integral infeed conveyor. Timing
screws and starwheel components
space and position containers into
the turret. Variable speed auger drives
operate continuously to dispense
product accurately. Product weight is
easily adjusted by the operator or from
checkweigher feedback signals, and
production rates (CPM) are adjusted by
varying turret speeds.
Specifcation Summary
13. 13
Dual Head 12 Station
Rotary Filler
Options
Available options include, but are not limited to:
• Anodized head assembly
• Electrical jack assembly for raising/lowering ll head
• Stainless steel covers
• Head adjustable turret/funnel carriage assembly
• Vented cover
• PLC computer controls with feedback capability
• Quick clamp assemblies
• Motorized potentiometer for servo feedback
• DC drive/agitation motors
• Clean-in-place (CIP) blowdown system
Servo Drive Package
The Servo-Drive Package is a completely servo-driven, continuous
motion, rotary auger ller speci cally designed to meet virtually
any range of containers, products, and ll weights.
• A servo-driven ll motor provides the positional accuracy and
precise revolution control of the auger to dispense required
amounts of product.
• A servo-driven turret provides direct entry of production rates
and coordination with up/down stream equipment.
• The fully adjustable timing screw and servo-drive regulates
containers to the starwheel and turret positions. Indexed x-y
adjustment handwheels and numeric dial indicators simplify
setup for di erent containers and improves re-positioning.
14. 14
These adaptable combination systems
allow lling accuracy and productivity
to be enhanced while avoiding the
problems and incompatibilities
encountered by joining lling and
checkweighing components from
separate sources. Weights detected by
checkweighers in these models can be
used as feedback that adjusts amounts
dispensed at the ller.
Our auger ller and checkweighing
systems have proved to be particularly
useful in applications where a large
number of products are used with a
variety of different containers, such as
with contract packaging.
Model TA-600
with Alpha CW-10
Checkweigher
Model SHA with
Built-in Alpha CW-10
Checkweigher
15. 15
Seamless equipment integration in your
packaging line is critical for maximum
performance and reliability. All-Fill can
provide complete system integration
services of lling components and other
related ancillary equipment. Complete
packaging lines can be integrated and
thoroughly tested at All-Fill prior to
shipment and installation at your facility.
16. 16
All-Fill complements its auger type
lling machines with a complete line
of ef cient, reliable delivery systems
for free- owing powders, non- owing
products, and bulk solids. Built for
maximum ef ciency, safety, and
ease of maintenance, our horizontal
screw conveyors and inclined screw
feeders are available in a variety
of con gurations, with options and
accessories to help solve your most
dif cult product feeding challenges.
Model ISC
An e cient, reliable delivery system for powders and bulk solids
dispensed by auger type lling machines.
Features
• High capacity (6 cu. ft.) hopper with hinged cover
• Variable length (10’ - 15’), 5” pitch/5” diameter,
stainless steel conveyor screw
• Welded and polished type-304 stainless steel
product contact parts
• Delivery speeds up to 180 cu. ft. per hour
• Safety limit switches on trough and hopper covers
• Optional level control available
Model HSC
Delivery system for powders and bulk solids, designed for compact
mounting.
Features
• Drop-lip stainless steel gasketed cover
• 16” long, 5” diameter continuously welded, grounded,
and polished screw
• 1/2 HP, 230/460-3-60 TEFC motor with an in-line gear drive
• Saddle mounting for All-Fill Model B lling head
• Flexible connection tubing and clamps
• Optional variable speed motor, level control, and special mounting
available
Model ISC Inclined
Screwfeeder
Model HSC Horizontal
Screw Conveyor
Specifcation Summary
Model ISC Inclined
Screwfeeder
17. 17
All-Fill offers a versatile range of rugged,
adaptable rotary tables for use as
either accumulators or unscramblers
with lling, checkweighing, or other
packaging line equipment. Tables come
complete with a durable steel housing,
adjustable guide rail assemblies,
rotating stainless steel platform, and
internal, adjustable speed motors and
electronic controls ready for installation
into new or existing production lines.
Unscrambling Table
Accumulating Table
Did you know?
All-Fill’s parts department provides
quality support in a timely manner.
From mechanical assemblies,
electronic components, tooling/
accessories or proprietary software,
the All-Fill team can provide you
with exactly what you need.
Able to serve both nationally and
internationally, our team can be
reached via phone at 866.ALL.FILL
or email at AFI-parts@all- ll.com.
Features
• Heavy duty steel construction
• Rotating stainless steel platform
• Adjustable speed motors
• Direction drive rotation
• Electronic controls for speed/production rate changes
• Table diameters of 36”, 48”, and 60”
Options
• Exterior nish
• Infeed and discharge tables
• Additional diverters and guide rails
Specifcation Summary
18. 18
Before
After
In addition to our extensive lling,
packaging, and checkweighing
lines, All-Fill provides complete ller
overhaul services to put your used
equipment into new condition. If your
requirements include servos, we can
replace your old clutch/brake system
with a servo-powered unit, which can be
accomplished at All-Fill or in the eld.
No matter the make or condition, All-Fill
can upgrade your existing system to
meet your ever-changing needs.
19. 19
All-Fill auger lling equipment
accessories are used for
products with different lling
characteristics for the most
ef cient use of the machine.
The following lists typical
applications and lling
accessories available for
auger llers. The mechanical
con guration of accessories
installed on auger llers for
different types of products is
presented here.
Auger
Funnel
Collector Funnel
Spinner Plate
Accessories used with a particular
lling machine will depend on a
variety of factors, including product
ow characteristics and density,
lled amounts, container size and
con guration, lling times and
accuracy. Before making the nal
selection and setup of accessories,
the product and container should
be tested to ensure that the
machine ful lls your requirements.
All-Fill offers thorough testing
services and facilities for the
analysis of products and suitability
of accessories.
Product Examples Accessories
Non-Freefowing Powders Bakery Mixes, Carbon,
Talcum Powder, etc.
Slow Speed Agitator, High
Speed Agitator (Type D),
Self-Feeding Auger, Lip Funnel.
For products that drip slightly
at the end of ll,
Drip Washer can be used.
Freefowing Products Granulated Sugar, Salt,
Bread Crumbs, etc.
Straight Auger, High Speed
Agitator (A-3), Slow Speed
Agitator or Flake Blade, Straight
Funnel, Collector Funnel Cover,
Spinner Plate, Dividing Head
(2 or more containers per ll
for borderline products), Type D
High Speed Agitator, Lip Funnel.
Liquids and Pastes Creams, Shampoo, Oils,
Gels, etc.
Rotor, Stator, and Pump
Housings (1-4),
Dispensing Nozzle,
Cutoffs.
22. 22
Model 205
Compact, small, capacity, single-nozzle ller for small ll
quantities of cosmetics, pharmaceuticals, etc.
Fill Range: up to 2 oz.
Cylinder Sizes: various sizes available
Features: Compact size well suited for tabletop/bench top
operation. Built-in cuto assures clean lls.
Model 305 Piston Filler
with Hopper
Model 305
Single-nozzle piston ller with rotary valve for universal
applications. Completely pneumatic. Available with direct
product feed.
Fill Range: 1/3 oz. to 87 oz.
Cylinder Sizes: various sizes available.
Features: Dual speed lling for greater control.
305A-D variations for dispensing directly from bulk source.
Convenient front panel volume adjustment; auto recycle.
Liquids, creams, pastes, and other
viscous products can be dispensed
using All-Fill’s line of volumetric
piston llers. Models are available
to dispense product in amounts
ranging from less than an ounce to
over a gallon per cycle.
A wide range of accessories is
offered, including cutoffs, conveyors,
and container handling packages. All
pneumatic operation and stainless
steel construction make these
models ideal for washdown food/
dairy applications and for use in
hazardous environments.
Specifcation Summary
23. 23
Model 525 Piston Filler
Did you know?
All-Fill can convert old controls
that are no longer supported. By
performing a control conversion,
customers will continue to run on
their reliable All-Fill machines with a
supported model of controls.
Control conversions are an
economical solution to maintaining
your All-Fill machine.
Model 205 Piston Filler with Hopper
Model 525
Heavy duty, low capacity, single-nozzle ller for liquids,
creams, pastes, and gels with particulate matter.
Fill Range: 8 oz. to 1.16 gal.
Cylinder Sizes: various sizes available
Features: Large port rotary valve accommodates particles
up to 0.8” dia. Variations available for greater capacity and
multiple positions for fully automatic operation.
24. 24
Series 500 Filling Systems
Cylinder Sizes: 1, 2, 3, 4, 6, or 8
Options: Multi-stroke control with counter controls. Container
indexing to regulate container movement and positioning.
Variable speed 8’ stainless steel conveyor; includes container
indexing. Level control for consistent product
re-supply. Footswitch for initiation of ll cycles. Air logic
controls/air motor for hazardous locations.
Model 1525
Automatic Piston Filler
Series 1500 Filling Systems
Cylinder Sizes: 2, 3, 4, 6, or 8
Options: Dual stage lling for greater control. Nozzle side
shifting and drip pan to reduce waste. Individual nozzle
adjustment. Diving nozzle for bottom-up lling. Air logic
controls/air motor for hazardous locations.
The Series 1500 Volumetric Piston
Filling Systems are designed for
the completely automatic, multiple
position, in-line dispensing of liquids
and pastes in volumes to match
speci c production requirements.
Precision bored, heavy-walled
metering cylinders dispense product
at accuracies of 0.25%. All product
contact parts constructed of
stainless steel/food grade plastics
for sanitary operations or use with
corrosive materials.
Series 1500 lling systems are
available with a motorized conveyor
and indexing package for integrated
container handling and positioning.
A separate unique variable speed
feature provides precise “no spill”
control to eliminate splashing.
Specifcation Summary
28. 28
418 Creamery Way
Exton, PA 19341 USA
Toll-Free in the USA:
1-866-ALL-FILL
Voice: 610-524-7350
Fax: 1-610-524-7346
info@all- ll.com
www.all- ll.com