Batek Catalogue 2017

Progress, dynamism and devotion are the core
values bywhich twenty five year experience has
made it possible to transform a dedicated
partnership into a world class business entity.
The passion which resulted in establishing a
successful partnership, has been maintaining its
nimble paces to excellence.
Batek manufactures automated lines for
developing requirements of battery industry,
and supplies wide range automation and
production equipment. The company is capable
to provide custom designs, and is able to offer
complete line systems for lead acid battery
assembly.
Batek HQ and plant is located in Istanbul which
is the financial and commercial center of Turkey,
and is one of the leading international hubs of
the world. Manufacturing premises is just an
hour distance from main international air and
sea terminals.
Half of human resources of Batek, which
operates with a team of fifty tenacious, expert
and well trained staff comprises white collar
professionals whose ambition is the
fundemental strength of the Company.
The Company which serves for more than fifty
international clients from four continents,
exports above 95% of it sales since its
foundation. Great majority of clients are lead
acid starter battery manufacturers. Meanwhile,
share of industrial battery manufacturers in sales
is enlarging.
Experienced and attentive sales & marketing
managers thoroughly handle enquiries, and
comprehensively update customers about our
products, services and operations. They follow up
every projects with a particular precision through
project management team which ensures reliable
execution of projects in high efficiency.
Thanks to a talented, dynamic and creative design
team, Batek continously invests in research studies
both to upgrade its product range to developing
requirements of battery industry and to enhance
efficiency and productivity of manufacturing
methods . Accumulated talents in design and
process engineering is the outstanding merit
which enriches Batek to provide flexible and
durable solutions.

Mould manufacturing is made through
contribution of expert designers and
experienced engineering team with a high
precision in totally computer aided design and
manufacturing facilities. All moulds are
thoroughly hot tested and certificated before
delivery.
Having a quarter century industrial experience
in the business, Batek operates manufacturing
both at its own premises by itself and through
collaboration with long time suppliers. Mould
and tool manufacturing are exclusively
dedicated to inhouse, while some of the
remaining manufacturing is maintained through
efficient, precision oriented and dependable
suppliers mostly located at vicinity of the
Company.
Batek pledges to sustain quality of
workmanship at each manufacturing steps
thanks to experienced and highly skilled labour.
It is systematically ensured that tools and
equipment manufactured in the plant are to be
checked according the pre-designated
procedures before delivery.
With an attentive and rapid service- support
department, Batek commits to serve with an
utmost care to establish higher customer
satisfaction. Efficiency and productivity of our
field projects are tried to be kept at optimum
level by appreciative support of service and
engineering team.
As an ISO and OSHAS certified company, Batek
runs sophisticated ERP system to carry out
business operations. All project steps and
enterprise resources management are executed in
a software environment specially developed for
the Company.
R&D studies cover immense share in shaping out
projections of the Company. Batek invests more
than 7% of its turnover in research and
development to ensure sustainable growth, and
to consolidate market position. Blending brillant
ideas internally blossomed with constructive
feedbacks shall guide the path the Company
pledges to ride for better, durable and efficient
products.
Product range of the Company for lead acid
battery assembly are as following;
• Enveloping & Stacking Machines
• Container Hole Punchers
• C.O.S. Machines
• Assembly Lines
o Combi Welding Machine
o Weld Checking Machine
o Hot Melt Dispenser
o Lid Placing Machine
o Heat Sealing Machine
o Post Burning Machine
o Magic Eye Insertion Machine
o Leak Testing Machine
o Code Marking Machine
• Palletizers and Depalletizers
• Data Collecting & Monitoring Systems
• Robotic Handling Systems
Batek is proud to be part of the achievements
and successful growth of its clients.

The machine can process PE elements with
high precision. Stable frame with powder
coated corrosion protection. Compact and
enclosed body for easy dust collection.
Built-in exhaust channels for efficient dust
aspiration. Frame bottom side dust collect
drawers.
Servo main drive system with heavy duty
precision transmission gearboxes ensure
accurate synchronization of the machine
drive elements.
The machine is equipped with three plate
infeed conveyors. Enlarged and ventilated
plate infeed conveyors where plates
individually oriented at three sides
(left/right/bottom) for perfect plate pickup.
Easy and fast plate type changeover
features through designated spacers.
QUICK OUTLOOK
• Reliable design and operation
• Three identical infeed conveyor
• Vacuum by-pass for correct element making
• User friendly operation
• Up to 120 envelope per minute
• Comprehensive technical documentation and
efficient after-sales support
Vacuum produced by heavy duty blower
fitted with filter. Vacuum is channeled
through machine frame for trouble free
and durable vacuum transmission.
Plate feeder system with vacuum pick head
designed to ensure optimum plate picking
performance. Plate feeder can be easily
adjusted for different plate specifications.
Motorized separtor decoiler with feed control.
Servo drive separator feeding and individual
servo driven rotary cutting and folding device.
Separator length adjustment by servo drive.
Shuttle driven by main drive ensures reliable
plate insertion into the enveloping station
where separator is guided with both roller and
linear guide ways.
BASIC FEATURES
• PE processing
• Heavy duty frame
• Standard vertical conveyor
• HMI with easy stack programming
• Stacking made by stacking wheel
Integrated plate detection system in
coordination with vacuum by-pass unit at the
first and second plate feeder guarantees
accurate plate stacking capability. All plate
feeding units are fitted with plate detection
sensors for smooth and correct element
building.
Six disk stacking wheel ensures reliable stack
building, driven by machine main drive for
smooth operation.
BT230SR
Enveloping Machine

Motor driven extractor mechanism for smooth
and reliable operation.
Vertical element exit conveyor can be easily
adjusted for wide range of element
specifications. Individually driven with inverter
control smoothly moves elements. All elements
are verticall and horizontally aligned by
alignment system which can easily and quickly
be adjusted for various element specifications.
Machine is fitted with colour mark detector
for machine stop in case of defected
separator sector. Easy and fast stacking
programming. Machine lighting provided at
three sectors of the machine.
AVAILABLE SERVICES
• Full English documentation in hard and soft
copy
• Installation & commissioning
• Remote access PLC support
• Phone support
• On-site service support
• 12 month warranty
Versatile HMI programming enables tracing
of machine speed, data counting and optional
setting configuration.
Machine can process most of the plates in
automotive size battery manufacturing.
Plate width: 107-150mm
Plate height: 95-175mm
Plate thickness: 0,9-2,5mm
Element: 20-115mm
OPTIONS
• Leaf type separator integration
• Separator taping for easy separator feeding
• Polarity sign painting
• Lug counting
• Lug brushing
• Escape system for COS loading
• Oversize plate processing
• Spare part set
TECHNICAL DATA
Capacity : Up to 120 enveloped plates per minute
PLC : Siemens S7
HMI : Siemens
Pneumatic : Festo / SMC
Electric : 220/380V – 3 Phases – 50/60 Hz.
Installed Power : 9 Kw
Compressed Air : 6 Bar – 2 cbm/hr (clean and dry air)
Typical Weight : 4.200 Kg (uncrated)
Batek Makina Sanayi Ltd
Yunus Emre Mh. Iskenderpasa Cd. 12, Sancaktepe, Istanbul, 34791, Turkey
 +90 216 484 80 44  +90 216 484 8035  www.batekeng.com  info@batekeng.com

The machine can process both PE and AGM
elements with high precision. Stable frame
with powder coated corrosion protection.
Compact and enclosed body for easy dust
collection. Built-in exhaust channels for
efficient dust aspiration. Frame bottom side
dust collect drawers.
drive elements.
The machine is equipped with two plate
QUICK OUTLOOK
• Two identical infeed conveyor
• Up to 80 AGM wrapped plates per minute
Vacuum produced by heavy duty blower
fitted with filter. Vacuum is channeled
Servo driven shuttle ensures reliable plate
insertion into the wrapping station for both
wrapped plate inside or outside element
configuration thanks to feeding by-pass
system.
BASIC FEATURES
• Both PE and AGM processing
• Standard vertical conveyor
Integrated plate detection system in
coordination with vacuum by-pass unit at the
first and second plate feeder guarantees
accurate plate stacking capability. All plate
feeding units are fitted with plate detection
sensors for smooth and correct element
building.
smooth operation.
BT260R
AGM Wrapping Machine

Motor driven chain extractor mechanism for
non-push type element extracting for
elimination of separator damage.
Vertical element exit conveyor can be easily
adjusted for wide range of element
specifications. Individually driven with inverter
control smoothly moves elements. All elements
are verticall and horizontally aligned by
alignment system which can easily and quickly
be adjusted for various element specifications.
(for PE application)for machine stop in case of
defected separator sector. Easy and fast
stacking programming. Machine lighting
provided at three sectors of the machine.
AVAILABLE SERVICES
copy
• Phone support
setting configuration.
Machine can process most of the plates in
automotive size and medium VRLA battery
processing.
Element: 20-115mm
OPTIONS
• Leaf type separator integration
• Lug counting
• Lug brushing
• Spare part set
TECHNICAL DATA
Capacity : Up to 110 enveloped plates per minute / 80 AGM wrapped plates per
minute
PLC : Siemens S7
HMI : Siemens TP177 series

The machine can process both PE and AGM
elements (opitonal) with high precision.
Stable frame with powder coated corrosion
protection. Compact and enclosed body for
easy dust collection. Built-in exhaust
channels for efficient dust aspiration. Frame
bottom side dust collect drawers.
drive elements.
The machine is equipped with two plate
QUICK OUTLOOK
• Two identical plate conveyors
Vacuum produced by heavy duty blowers
fitted with filters. Vacuum is channeled
Servo driven shuttle ensures reliable plate
insertion into the wrapping station for both
wrapped plate inside or outside element
configuration thanks to feeding by-pass
system.
BASIC FEATURES
• Horizontal plate transport for lug brushing
• Vacuum belt plate transport
• Squeeze type exit conveyor
Horizontal plate transport & lug brushing belt
with double plate detection. Vacuum belt for
gentle plate transport on to main track.
Plate accelerator belt at the exit of enveloping
station. Plate accelerator belt prior to stacking
wheel.
smooth operation.
Enveloping Machine
BT270-HB

Motor driven chain extractor mechanism for
non-push type element extracting for
elimination of separator damage.
Squeeze type vertical element exit conveyor
with no group thickness setup. Individually
driven with inverter control smoothly moves
elements. Automatic group release at
necessary sectors. All elements are vertically
and horizontally aligned by alignment system
which can easily and quickly be adjusted for
various element specifications.
for machine stop in case of defected
separator sector. Easy and fast stacking
programming. Machine lighting provided at
three sectors of the machine.
AVAILABLE SERVICES
copy
• Phone support
setting configuration. Machine is fitted with
swiveling operator panel.
Element: 20-76mm (standard version)
OPTIONS
• Secondary decoiler
• AGM processing
• Lug counting
• Lug brushing
• Spare part set
TECHNICAL DATA
Capacity : Up to 130 enveloped plates per minute.
PLC : Siemens S7
HMI : Siemens

Heavy duty rugged frame for precision
machine operation throughout longer
service life. Powder coat painting to ensure
higher corrosion ressistance. CNC
machined machine bottom frame, lower
table and rotary table guarantees reliable
and precision machine operation.
Special chain drive indexing mechanism
providing smooth indexing without any
mechanical stop devices. Heavy duty
gearmotor facilitates smooth indexing with
longer service life.
QUICK OUTLOOK
• Perfect moulding and fusion quality
• Less than 2% casting variation
• Up to 3 batteries a minute
Rotary table fitted with metal pnuematics
piping, individual pressure regulation for
jigbox squeezing, individual pnuematic
check valves for each jigbox, heaat
ressistant metal piping for jigboxes. Central
coloumn precision machined and
assembled with heavy duty thrust bearing
for user friendly and smooth operation.
Heavy duty pnuematic cylinder for table
lifting integrated with check valve for safe
operation.
Loading and unloading cabinets equipped with
bottom support tables with fast height setting
facilities. Each cabinets fitted with pnuematic
cylinder for manual bottom support table
operation. Both cabinets are fitted with dust
collect trays, inner dust suction units as well as
main suction units provided with flexible
exhaust pipes.
Lug aligner is provided for reliable lug
alignment with easy and fast setting features.
Vertical alignment of the elements is ensured
through vibrating table equipped with efficient
pnuematic vibration kit operating without
lubrication requirement. Vibration table
provided with easy and fast height setting
stoppers. Separator alignment is also provided
with easy and fast setting stoppers.
Pnuematic driven brushing carriage supplied
with motor driven lug brush and individual
gearmotor driven flux brushing unit.
BASIC FEATURES
• Efficient element alignment
• Universal jigbox design for 1x6 cell batteries
• Easy and fast battery type changeover
Moulding station is integrated with user
friendly jigbox dipping system with dip easy dip
setting facility. Mould ejection is controlled with
twin ejection table detection switches.
C.O.S. Machine
BT2000

Mould cooling is controlled with four
individual flow control valves each equipped
with flowmeter for precision mould
temperature control. Up to seven temperature
control zones provided for mould.
CAD designed and CAM manufactured mould
made of high quality material with special
treatment to ensure longer service life. Mould
can be supplied with water cooled inserts
depending customer request and design
availability.
OPTIONS
• Mitsubishi PLC and HMI
• Pre-alignment unit
• Flux drying unit
• Fast mould fitting
• Fast pump to mould fitting
• Gas heated lead pot
• Motorized carriage
• Mould preheating
• Sprue brushing
• Unload station automation
• Tool set
• Spare part set
• Chiller
Lead pump is designed with triple valve
system and precision metering block to
guarantee highest precision metering
accuracy with efficient performance.
AVAILABLE SERVICES
copy
• Phone support
Standard machine is supplied with electric
heating pot with 1000 kg capacity.Pot is
supplied with thermal insulation and top
cover.
Machine is supplied with frame integrated
suction collection tower for better space
utilization. Machine is supplied also with
upper fume suction hood connected to
mould zone exhaust hood.
Machine is supplied with Siemens S7 plc and
HMI unit for user friendly operation, easy data
tracing.
TECHNICAL DATA
Battery Types : All automotive batteries (typically from B19 to N200 or DIN L0 to DINC)
Capacity : Up to three batteries a minute
PLC : Siemens S7
Installed Power : 58 Kw (with electric heated pot)
Cooling Water : 20 L/min - 15°C – 4 Bar

higher corrosion ressistance. CNC
Special chain drive indexing mechanism
providing smooth indexing without any
mechanical stop devices. Heavy duty
gearmotor facilitates smooth indexing with
longer service life.
QUICK OUTLOOK
• Two batteries per cycle for car types
Rotary table fitted with metal pnuematics
piping, individual pressure regulation for
jigbox squeezing, individual pnuematic
check valves for each jigbox, heat ressistant
metal piping for jigboxes. Central coloumn
precision machined and assembled with
heavy duty thrust bearing for user friendly
and smooth operation. Heavy duty
pnuematic cylinder for table lifting
integrated with check valve for safe
operation.
Loading and unloading cabinets equipped with
bottom support tables with fast height setting
facilities. Each cabinets fitted with pnuematic
cylinder for manual bottom support table
operation. Both cabinets are fitted with dust
collect trays, inner dust suction units as well as
main suction units provided with flexible
exhaust pipes.
Lug aligner is provided for reliable lug
alignment with easy and fast setting features.
Vertical alignment of the elements is ensured
through vibrating table equipped with efficient
pnuematic vibration kit operating without
lubrication requirement. Vibration table
provided with easy and fast height setting
stoppers. Separator alignment is also provided
with easy and fast setting stoppers.
Motor driven brushing carriage supplied with
motor driven lug brush and individual
gearmotor driven flux brushing unit.
BASIC FEATURES
• Efficient element alignment
Moulding station is integrated with user
friendly jigbox dipping system with easy dip
setting facility. Mould ejection is controlled with
twin ejection table detection switches.
C.O.S. Machine
BT2100

Mould cooling is controlled with six individual
flow control valves each equipped with
flowmeter for precision mould temperature
control. Up to seven temperature control
zones provided for mould.
availability.
OPTIONS
• Pre-alignment unit
• Fast mould fitting
• Double dipping
• Fast pump to mould fitting
• Unload station automation
• Tool set
• Spare part set
• AGM processing
• Tinning
• Chiller
AVAILABLE SERVICES
copy
• Phone support
cover.
tracing.
TECHNICAL DATA
Battery Types : All automotive batteries (typically from B19 to N200 or DIN L0 to DINC)
Capacity : Up to three batteries a minute
PLC : Siemens S7

higher corrosion ressistance. Precision
Heavy duty gearbox drive for fast and
smooth rotary table indexing. Central
coloumn precision machined and
assembled with heavy duty thrust bearing
for user friendly and smooth operation.
Heavy duty pnuematic cylinder for table
lifting integrated with check valve for safe
operation.
QUICK OUTLOOK
• Compact design
• Up to four batteries a minute
Auto loader with universal pneumatic
grippers with motorized pick up and jigbox
load height setting. Pnuematic pitch-in and
pitch out motion for the gripper blocks.
Motorized element feed conveyor with lug
bending, and element alignment units.
Lug aligner dedicated to customer specified lug
center with easy removal and fitting facility.
Special design vibration table not causing dust
builup on the datum plate. Double heavy duty
pnuematic vibration unit to ensure optimum
element alignment. Easy removal side
alignment tools. Fast and easy jigbox release
stop unit. Dust collecting facilities provided for
the vibration table.
Pnuematic jigbox rotation unit. Motorized lug
brushing, motorized flux brushing unit.
Motorized brush carriage. Speed and position
control for carriage drive.
BASIC FEATURES
• Compact design
• Quick changeover features
• Servo drive boxing system
• Universal jigbox design
• Efficient element preparation
Mould double dipping for better lug fusion
especially thicker AGM plates.Easy and fast
mould fixing and setting with centralized
pnuematic mould fixing system.
Automatic unloading and boxing unit with easy
and fast changeover features. Servo controlled
setting for recipe based battery type
changeover. Boxing conveyor and boxing unit
with reliable boxing facilitating guides. Double
step boxing design for flooded battery types.
Battery tilting station at the boxing conveyor.
Auto C.O.S.
BT2500

Mould cooling is controlled with four
individual flow control valves each equipped
with flowmeter for precision mould
temperature control. Up to seven temperature
control zones provided for mould.
availability.
OPTIONS
• Motorized mould dip
• Sprue brushing
• Tool set
• Spare part set
• AGM processing
• Chiller
AVAILABLE SERVICES
copy
• Phone support
cover. Automatic ingot conveyor is part of
standard supply.
tracing.
TECHNICAL DATA
Battery Types : All automotive batteries (typically from B19 to D31 or DIN L0 to DIN L5)
Capacity : Up to four batteries a minute
PLC : Siemens S7

BT30 is a universal machine capable to
process all common automotive size
batteries typically from B20 to N200 and
from DIN L0 to DINC. Machine referencing
bottom of the container for punch height
to ensure most accurate punching position.
Precision machined gantry frame with
enhanced stiffness. Linear servo drive
modules in three axis for highest speed and
precise operation. Motorized roller
conveyor with automatic ‘stop & go’ device
for efficient container feeding into the
machine main station. Automatic container
stop and fixing facilities provided with easy
and fast changeover features. All container
contacting zones at the conveyor are
covered with special anti-scratch tapes to
eliminate damages on the battery surfaces.
QUICK OUTLOOK
• Compact machine design
• Recipe base punching operation
• Reliable punching system
• Up to 6 containers a minute (single
head)
• Comprehensive technical documentation
and efficient after-sales support
Easy and fast setting conveyor guide with
precision roller rail system to allow
smoother and accurate guiding of the
container at the conveyor.
Rotary punching head with heavy duty punch
cylinder and linear carriage motion ensuring
precision and durability in punching operation.
Punching head to cover 2x3, 3x2, 1x3 cells
without any modification on the punching head
design.
BASIC FEATURES
• Precision hole punching
• Universal for all automotive sizes
• Easy and fast changeover features
• Pellet suction and collection
• Burr removal & hole cleaning with flame
Spring loaded pressure plate to ensure
compensation in height variation of the
containers. Individual pressure regulation for
punching cylinder facilitates easy and accurate
punch setting.
Punching dies made of special hardened steel
and precision grinded for perfect finishing.
Machine can be fitted either round or oval
shape punch dies. Machine is integrated with
continous pellet suction and collection unit.
Machine is also supplied with burr removal and
hole cleaning facility inwhich flame applied
onto punch holes automatically. Automatic
on/off facility allows saving in fuel
consumption. Gas supply is pressure controlled
for safe operation of the machine.
BT30
Auto Hole Puncher

Machine main pnuematic service unit is fitted
with pnuematic pressure switch to ensure that
the machine is not operating under designated
pressure
Machine is also equipped with aluminum
profile glazening with policarbonated doors for
safety standards. Visual alarm is provided at
the machine front side.
OPTIONS
• Double head configuration
• Hot melt dispensing after punching
• C.O.S. interlocking
• Container infeed conveyor
• Container exit conveyor
• Spare part set
• Networkable PLC
• Oversize battery processing
Siemens HMI for operating controls provided
at the machine front side operator panel.
Processing parameters of each battery types
to be stored in recipe to allow easy and quick
container type changeover. All machine
settings and production data can be tracked
via touch screen panel.
AVAILABLE SERVICES
copy
• Phone support
Machine is capable to process up to six
containers a minute with a single head
configuration. Typical changeover time (with
standard version) is 5 minutes.
TECHNICAL DATA
Container Types : JIS B20-N200 and DIN L0-C
Machine Direction : RH or LH available
Capacity : Up to six containers per minute
PLC : Siemens S7
Punching Depth : Max. 50mm from top
Hole Dimensions
(max)
: Round DIA16mm / oval 22x11mm

Defective cells are indicated via operator screen
for the latest three batteries accumulated on
the reject conveyor
Single rotary welding head driven via three axis
servo drive unit for accurate, fast and reliable
operation.
Special high conductive copper alloy made and
water cooled welding jaw activated by heavy
duty pnuematic cylinder which is individually
pressure controlled for reliable and consistent
welding operation.
BASIC FEATURES
• Rigid frame for vibration free operation
• Reliable short testing device
• Servo controlled welding head motion
Heavy duty 36 KvA welding transformer fitted
at the vicinity of the welding jaw to utilize
minimum power factor with optimum current
requirement. Welding transformer is also
provided with water cooling circuit.
Tecna make AC welding controller ensures
reliable and consistent welding control with
easy setting facility. Water cooled thyristor
provided for trouble free welding performance
at longer service life.
All servo drive shafts automatically lubricated
for user friendly and trouble free operation.
Combi Welder is an automatic machine
incorporates short circuit testing and
intercell welding process in one machine.
The machine is capable to process all
automotive size batteries in 1x6 and 3x2
cell layout.
Chain driven battery conveyor is equipped
with battery feeding device, battery
stoppers and fixing units. All conveyor
guides are coated with specialy anti-scratch
tape.
QUICK OUTLOOK
• Servo controlled drive
• Recipe base welding head operation
• Reliable squeeze welding jaw design
• Up to 3 batteries a minute (single head)
Short circuit testing is done through
Slaughter 1652 tester which can apply up
to 3 kV. Probes connected with quick
release sockets and spring loaded to
ensure perfect contact at various element
building qualities.
Battery type changeover of the testing
probes is easily and quickly done through
template plate Good contact of the probes
with the element straps are ensured with
light sensor provided at the testing head
assembly.
Combi Welder
BT670A

pressure. Cooling circuit is also pressure
controlled to make sure that efficient cooling is
functioning.
the machine front side.
OPTIONS
• Mitsubishi PLC and servo drive
• Motorized infeed conveyor
• Strap cooling tunnel
• Push button battery type changeover
• Matuschek DC welding system
• Miyachi AC weld controller CY210
• Network connection for Slaughter tester
• Network connection for Tecna controller
• Flag alignment kit
• Spare part set
• Networkable PLC
battery type changeover. All machine settings
and production data can be tracked via touch
screen panel.
AVAILABLE SERVICES
copy
• Phone support
Machine is capable to process up to three
batteries a minute with a single head
TECHNICAL DATA
Battery Types : All SLI automotive size batteries.
Capacity : Up to three batteries a minute (with single head)
PLC : Siemens S7
Servo Drive : SEW
Transformer : 36 KvA

BT600A is designed to ensure highest
precision battery heat sealing with state of
the art numerical controlled heating and
sealing operation.
CNC machined heavy duty machine frame
provides longer service life with high
accuracy. Lid picking, container lifting and
heat platen are all individually driven by
servo drive for fast and preision heat
sealing process.
QUICK OUTLOOK
• Servo controlled drive
• Numerically controlled heating and sealing
• Integrated safety measures
• Proven precision processing
Chain driven battery conveyor is equipped
with battery feeding device, battery
stopper and fixing units. All conveyor
guides are coated with specialy anti-scratch
tape.
Main heating platen is made of specially
treated stainless steel for longer service life
and consistent operation. Mırrors are made
of special alloy aluminum. Heating platen
motion is supported by a unique linear drive
system for accurate and reliable drive.
Easy and fast lid holder changeover with self
setting stopper integrated into each lid holder
tool. Slow rising of lid holder and container
lifting after lid and container heating is
available to elminate material sticking on the
mirror.
BASIC FEATURES
• Compact design with heavy duty frame for high
precision battery processing
• PLC controlled processing parameters for better
control and supervision of machine operation
• Servo controlled heating and sealing allowing
separate process timing for both
• User friendly and simple setup and changeover
features
Digital temperature controlling of the heat
platen. Separate heating times available both
for lid heating and container heating to
eliminate material variation effect on the
heating process.
Numerically ensured sealing process to achieve
highest precision heat seal finishing. Fast
movement and closer run-back distance of heat
platen, lid holder and container lifting to
eliminate rapid cooling effect on the heated pp
Auto Heat Sealer
BT600A

material. Numerically and instantenous
adjustable sealing depth allows quick
intervention to the process parameters.
Fast and easy heat platen changeover through
machine rear side integrated rotary tool
change device with preheating feature. Push
button activated device allows rapid battery
type changeover in couples of minutes.
Fume ventilation hood provided machine
frame top for environmentally friendly
operation. Machine is also equipped with
aluminum profile glazening with
policarbonated doors for safety standards.
Visual alarm is provided at the machine front
side.
OPTIONS
• Spare part set
• Networkable PLC
• Stainless steel mirror
Processing parameters of each battery types to
be stored in recipe to allow easy and quick
screen panel.
AVAILABLE SERVICES
• Full English documentation in hard and soft copy
• Phone support
TECHNICAL DATA
PLC : Siemens S7
Servo Drive : SEW

BT70A is designed to ensure highest
precision battery post burning quality with
simplest ever available process in the battery
industry. The machine incorporates ‘weld tip
type’ post welding technology which ensures
bonding thickness of lid bushing with
element terminal upto to 10mm.
Super heavy duty CNC machine
manufactured frame with enhanced stiffness.
Chain driven battery conveyor with
automatic battery ‘stop & go’ device for
efficient battery feeding into the machine
main station. Automatic battery stop and
fixing facilities provided with easy and fast
changeover features. All battery contacting
zones at the conveyor are covered with
special anti-scratch tapes to eliminate
damages on the battery surfaces.
QUICK OUTLOOK
• Advanced weld tip burning technology
• Compact design
• Integrated safety measures
• Supplied many clients worldwide
Siemens S7 PLC controlled automation with
highest precision calibrated temperature
control devices. Easy and fast adjust welding
heads with individual drive
highest precision calibrated temperature control
devices. Easy and fast adjust welding heads with
individual drive wheels. Spring loaded welding
moulds to compensate heat sealing variations.
Water cooled welding moulds with individual
temperature and cooling water flow control.
Gas and oxygen inlet manifolds with pressure
regulation and controls for each utility. Special
gas and oxygen valves with leak tested copper
piping. Flashback arrestors for each welding head
or gas and oxygen supply. Easy access flow
meters and needle valves for each welding heads.
Heavy duty fuel efficient burning gang specially
fabricated for this application.
BASIC FEATURES
• Compact design with heavy duty frame for high
precision battery processing.
• PLC controlled processing parameters for better
control and supervision of machine operation.
• Servo controlled acceleration and deceleration of
‘weld tip’ type burning head for unsurpassed welding
quality and thickness.
• User friendly and simple setup and changeover
features
Servo controlled welding up/down motion with
alterable acceleration and deceleration speeds for
suiting various processing requirements of end
users. Alterable acceleration and deceleration
coordinates to easily configure the machine for
various battery dimensions.
Auto Post Burner
BT70A

highest precision calibrated temperature
control devices. Easy and fast adjust welding
heads with individual drive wheels. Spring
loaded welding moulds to compensate heat
sealing variations. Water cooled welding
moulds with individual temperature and
cooling water flow control.
Machine front is covered with aluminum
profile with tampered glass for safety purpose.
Machine top side is supplied with exhaust
hood. Machine fame is supplied with height
setting foot with bolting holes.
OPTIONS
• Automatic push button changeover
• UV flame detection
• Spare part set
• Networkable PLC
• Chiller
• Post height check station
at the machine front side operator panel. All
machine settings and production data can be
tracked via this touch screen panel.
AVAILABLE SERVICES
• Full English documentation in hard and soft copy
• Phone support
TECHNICAL DATA
Battery Types : 1x6 cell batteries with ‘I’ and ‘L’ type lid bushing
PLC : Siemens S7
Servo Drive : SEW
Fuel (Gas) : LPG or Natural Gas (50μ filtered)
Fuel Inlet Pressure : Min. 600 mBar
Oxygen Pressure : Min. 3 Bar
Cooling Water : 20 L/min @ 15°C – max 4 Bar

BT80A is a versatile automatic leak tester to
process all automotive size batteries
available in the market with a precision
processing & testing features. Machinbe
ccan process conventional, Maintenance
free, kamina or push type battery covers
with compaible testing head tooling.
Precision machined frame with enhanced
stiffness. Chain driven battery conveyor
with automatic battery ‘stop & go’ device
for efficient battery feeding into the
machine main station. Automatic battery
stop and fixing facilities provided with easy
and fast changeover features. All battery
contacting zones at the conveyor are
covered with special anti-scratch tapes to
eliminate damages on the battery surfaces.
QUICK OUTLOOK
 Compact machine design
 Recipe base leak test operation
 Reliable leak testing system
 User friendly operation
 Up to 3 batteries a minute (single head)
 Comprehensive technical documentation and
Easy and quick adjusting features
integrated into the machine for quick
battery type changeover between batteries
in the same lid design through quick
setting template plates dedicated for each
battery size.
Machine is equipped with air pressure
compensator tank to ensure constant
pressurize supply during whole operation.
Testing pressure inlet can be regulated to
working pressure requested thorugh pressure
regulator provided at the testing circuit inlet.
Testing circuit inlet is also protection with a fine
filter for reliable operation of the testing valves.
Another electronic pressure regülatör provided
to enable the operator making recipe based
pressure filling selection for each battery type.
BASIC FEATURES
 Precision leak testing
 Universal for all automotive sizes
 Easy and fast changeover features
 Fast dot matrix coding
 Easy and fast battery type changeover
Test volume filling can be done either with time
base or pressure base depending on the
customer preference.
Testing is set and tracked via HMI providing
setup parameters ie. filling, stabilization,
testing.
Dot matrix coding unit integrated into the
machine which process each ‘leak test passed’
batteries either on top surface or on side
surface of batteries. Fast coding unit with
alphanumeric coding allows also counting code
marking of batteries. Coding head can easily
and quickly be adjusted for different coding
zone on batteries.
Auto Leak Tester
BT80A

pressure
the machine front side. Machine includes reject
station and reject conveyor.
OPTIONS
 Mitsubishi PLC and HMI
 Double head configuration
 Differential pressure leak testing
 MF secondary lid leak testing
 MF primary cover tooling
 Special tooling for designated lids
 Leak testing with CETA test unit
 Leak testing with FUKUDA test unit
 Hot stamp code marking
 Laser code marking
 Push button chageover
 Spare part set
 Networkable PLC
 Oversize battery processing
screen panel.
AVAILABLE SERVICES
 Full English documentation in hard and soft
copy
 Installation & commissioning
 Remote access PLC support
 Phone support
 On-site service support
 12 month warranty
TECHNICAL DATA
PLC : Siemens S7
Coding Unit : Couth
Coding Area : 100x15mm

Batek Catalogue 2017

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Batek Catalogue 2017