The document discusses solutions implemented to improve the productivity and efficiency of transport aircraft manufacturing equipment. The solutions integrated machine tools into a single information space, established energy consumption controls, and set up an emergency alert system. This optimized the process of storing and transferring control programs to machines. As a result, productivity increased by 46.8%, working time per shift increased by 1 hour due to automated program transfers, and annual savings of 500 euros per machine were achieved through power optimization. Overall, equipment load increased by 36.1% and annual savings of 250,000 euros were realized on one production site.

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Effectivization of Transport Aircraft
Manufacturing
Task
To raise the productiveness of equipment
to observe dates and decrease rejection amount
Solution
✓ Machine pool has been integrated into a single information space.
✓ Machine energy consumption control has been set up.
✓ Emergency alert system has been set up.
✓ The process of control programs storage and transfer to machines has
been optimized.
Result
✓ 46.8% — ОЕЕ indicator achieved
✓ 1 hour — working time reserve per shift obtained due to automation
of program transfer to machines with CNC control blocks
✓ 500 Euro — are annual savings from one machine as a result of the
power consumption optimization.
36.1%
equipment load
increase
250 000 euro
savings on one
production site amounted
Machines connected: Equipment type:
Machines with CNC control blocks: Fanuc, Sinumerik, Mazatrol76