This document discusses automation solutions for forging production lines provided by AGANG TECH. It begins with an introduction to how AGANG TECH focuses on developing forging factory automation systems as a total solution provider. It then provides examples of automated systems for various stages of forging including die setup, item transfer, lubrication, trimming, and more. The document discusses the benefits of automation in increasing production speeds, reducing costs, and improving quality and die life. It presents AGANG TECH's automation solutions as able to adapt to various customer needs and equipment conditions with goals of maximizing production abilities and minimizing errors.

1. AGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECHAGANG TECH
How to forge smart

2. 2 | AGANG TECH
INTRODUCE | 介绍
Changed the meaning of AUTOMATION
Precondition for Automation
As automation specialist in automobile parts production lines (Forging, Light alloy and Casting),
We, AGANG TeCH Co., Ltd, especially has focused on developing forging factory automation
system for essential forged jobs among automobile parts. as TOTAL SOLUTION PROVIDeR, we
do our best to settle any problems of forging process by utilizing our know-how and expertise
through lots of customers in the world for a long time.
本公司是作为个汽车零部件生产（锻造，铸造, 铝合金铸造) 自动化专门厂家，正在重点研发汽车零部件中占有
高比重的锻造工厂自动化系统。
通过长时间与国内外锻造厂家共同进行项目研讨，并以此为经验，对锻造工程的TOTAL SOLUTION PROVIDER
会经过反复考虑达到理想效果。
High speed technology
Remote control system
Work of the machine
Instead of people 
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Mass Production Products
Heavy Products
Others
Tool design
Maintenance
Operation
Management

3. AGANG TECH | 3
AGANG TECH Solution Focused
Lower Initial Investment
Press, Die-set, Modification, Building
Lower Operating (Labor & Inventor) Costs
Production, Maintenance
Lower Future Item Introduction Costs
easy change,
Our offering
1. Customer1. Customer1. Customer1. Customer1. Customer1. Customer1. Customer1. Customer1. Customer1. Customer1. Customer1. Customer1. Customer1. Customer1. Customer1. Customer1. Customer1. Customer1. Customer1. Customer1. Customer1. Customer
2. Process2. Process2. Process2. Process2. Process2. Process2. Process2. Process2. Process2. Process2. Process2. Process2. Process2. Process2. Process2. Process2. Process2. Process2. Process2. Process2. Process2. Process
3. Solution3. Solution3. Solution3. Solution3. Solution3. Solution3. Solution3. Solution3. Solution3. Solution3. Solution3. Solution3. Solution3. Solution3. Solution3. Solution3. Solution3. Solution3. Solution3. Solution3. Solution3. Solution
AGANG TeCH suggestion
Billet, Die, Die-set, after forging
Item, Press, Factory
Automatic
Line

4. 4 | AGANG TECH
HOw TO fORgE sMART?
IT CAN BE sTEP BY sTEP
Case A
Forging
- Die set for automation
- Item process design for automation
- Auto lubrication system
- Die-lubricant auto mixing system
- Transfer system for item
- Q.D.C system
- Die-set Turn over device
- Die-set cleaning system
Post Forging
- Coining automation
- Trimming automation
- Controlled cooling system
- Shot blasting system
- Crack check system
- Bending check system
- Anti-rust system
- Auto palletizing system
Before forging
- Automatic Billet cutting line
- Billet loading system to heater
- Preform automation
Case B Case C
● Using manual press
● Producing item
Automatic forging line
● Plan to new press
● Have to produce
new item
● Plan to 2nd hands
press
● Have to produce new
item
〉〉 AGANG TECH

5. AGANG TECH | 5
wITH AgANg TECH
Customer | 顾客
•AGANG TeCH automation system considers customer’s
conditions on priority.
•All forging manufactures should acknowledge that those who
has manual type does not have dominant position comparing to
competitors with automation type.
•The best solution is to establish fully automatic press line instead
of manual press line for equal production capacity
•However, to establish new fully automatic press line requires
operation stop for a lone time and huge expense.
•AGANG TeCH supplies new press at economical price to be
fully automatic press line
•AGANG TeCH supplies Second hands press in good running
condition with merit in terms of cost to be fully automatic press line
solution | 解决方案
•AGANG TeCH supplies new press at economical price to be
fully automatic press line
•AGANG TeCH supplies Second hands press in good running
condition with merit in terms of cost to be fully automatic press line
•AGANG TeCH supplies press line in manual to be newly
automatic press line
•AGANG TeCH supplies the best solution to make production
capacity maximum for manual press line
•AGANG TeCH supplies the solutions in consideration of
customer’s conditions
•AGANG TeCH helps customers to minimize error & mistake
based on our know-how and expertise
Result | 结果
•SPM Increase
•Customers can retain maximized stable production that cannot
be hold in Manual press.
•Die-life increase
•Customers can see improved die life by efficient spray of Auto
Die lubrication system
•energy effect increase
•Manual press can produce 1 piece /1 stroke as per the number
of stage while automatic line can produce lots of pieces / less
stroke as per multi stage handling
•Manpower save
•Minimum manpower is available
•Quality save
•Forging items in standardized quality can be manufactured
•AGANG TEch的自动化系统首考顾客的情况
•今日锻造生产线运行的全顾客们得承认手动生产方式与自动
生产方式竞争比较无优点
•引进全自动化冲压线代替手动冲压线后在将会是拥有与竞争
公司同等的生产力是最好方法
•但是, 如果购买全新的全自动化冲压线时, 会产生相当的费用
而且要长期停产运营
•价格相对较低而且可适用于自动式新冲压可供应为全自动化冲压
•运行状态良好而且具备价格优势的Second hands press供应
为自动化冲压线
•能供应价格相对较低而且能把自动化的新冲压适用于全自
动化冲压
•运行状态良好而供应具有价格优势的Second hands press作
为自动化冲压线
•使用过手动生产方式的顾客压力机生产线改用全新自动化压
力机生产线
•将提供手动冲压线的生产能力与极大地匹配性的机械设备
•充分考虑顾客情况并且给予匹配性的机械设备提案
•以多种的锻造自动化方面经验为基准，尽量减少在自动化生
产线试运行中出现的差错
•SPM Increase
•可解决以前产量难的问题并且实现最大化地稳定的产量
•Die-life increase
•对Auto Die lubrication system使用最合适的spray可以提
高模具寿命
•Energy effect increase
•在手动冲压的锻件产量是每行程分一个，但是在自动化生产线
适用multi stage handling可以少量的press stoke生产很多产品
•Manpower save
•由少量的人员即可操作运行生产线
•Quality save
•实现锻造产品质量标准化
AGANG TECH 〉〉

6. 6 | AGANG TECH
AC Servo trAnSfer
- Variable cycle time as per Press motion speed and item attributes
- Suitable with moving forging station over 4 station
- Applicable 1 Strock 1 Job or 2 Strock 1 Job as per production type
- Speed to maximize press production ability
- Easily change item by Q.D.C Type
- 根据Press运行速度及产品生产特点，它可体现多样的循环
- 符用于四个工程以上的成型工程运送
- 根据产品, 能采用一个行程完成一个工作或者两个行程完成
一个工作的生产方式
- 达到Press生产能力最大化的速度
〉〉 AGANG TECH

7. AGANG TECH | 7
StruCture of Aft SerieS
Control system
Easy control
- Graphical user interface with touch screen
- Visualization in almost every customer’s language
简单操作方法
- 由用户便利地触摸屏方式构成图像
- 根据用户语言定做
Easy Maintenance
- Remote maintenance and diagnosis
- Applicable Accessory parts to Customer’s market condition.
- Increase maximum efficient maintenance by ministering equipment load
易维护性
- 容易维护和检查
- 零部件的装饰可通过使用者的购买环境决定使用与否
- 通过装备的负荷运转监管达到管理效益的最大化
AGANG TECH 〉〉
DRIVE UNIT
FEED BAR MIDDLE FEED BAR

8. 8 | AGANG TECH
SEMI-AUTOMATION
〉〉 AGANG TECH
- Cost effectiveness (minimum cost and maximum effect)
- Available production type of 2 Stroke 1 job by 3 station
- Efficient lubricant spray by interlocking automatic lubricant spray system
- Reduce worker’s duty fatigue due to work simplification
- Extra lubricant spray device is not required due to automatic lubricant spray system
- 以最少的投资费用能获取最大的效果
- 三个工程构成的产品生产方式能采用两个行程完成一个工作的生产方式
- 由于自动离型剂喷射设备连动可以有效的离型剂喷射
- 由于工作地段简化能减少操作工人的疲劳
- 以自动离型剂喷射不需要其他单独的喷射

9. AGANG TECH | 9
4 AXIS
AGANG TECH 〉〉
- Establish fully automatic line with minimum cost
- Available production type of 2 Stroke 1 job by 3 station
- Efficient lubricant spray by interlocking automatic lubricant spray system
- Applicable Die-holder and Die used in manual production type after modification
- 以最少的费用可以组成为全自动化生产线
- 在三个工程构成的产品生产能采用两个行程完成一个工作的生产方式能生产
- 与自动离型剂喷射器连动可以有效的离型剂喷射
- 在手动生产方式使用的Die-holder和Die可稍加修改使用

10. 10 | AGANG TECH
Die lubricant spray system
〉〉 AGANG TECH
• Applicable for Semi-Automation and 4 Aixs manipulator
• Attach to Die set
• maintenance is simple due to easy mechanism
• Relatively low investment cost
• 可以适用于Semi-Auto和4 aixs manipulator
• 粘附于 Die set
• 由于单纯结构能便于维护
• 投资费用相对性地便宜
FN
LN
Fix type Nozzle
• Applicable for all forging press automation line type
• Exactly and quickly moving by independent Servo Drive
• Attached Nozzle head as per Item attributes
• Exact and enough Lubricant spray available on even
complicated Crank shaft
• 对一切形式的锻压自动化可以适用
• 根据独立的Servo Drive可以正确和快速的移动
• 根据产品特性可安装合适的Nozzle head
• 像Crank shaft一样形象复杂的产品都可以正确的离型剂喷射
• 在一切形式的锻压自动化都可以适用
• 根据工程的模具形状 Nozzle的可改变移动路径
• 适用于像 Gear tooth一样复杂模型的离型剂图面
• 由于两个独立的 Servo, motion 实现, 通过系统可以控制 nozzle的移动道路和速度
• 精细的离型剂喷射位置的控制可以离型剂使用量的优化
Linear moving type Nozzle
RN • Applicable for all forging press automation line type
• Nozzle moving route variable as per Die form
• Lubricant spray available on even complicated Gear tooth
• Control Nozzle moving route and speed by program that
can implement motion by two independent Servo
• Save lubricant capacity by controlling lubricant spray position
Route moving type Nozzle
• 可以适用于自动生产线的喷射方式
• 减少带有移动喷嘴的初期投资
• 适用于移动喷嘴安装难的条件
MN • Spray type applicable for Transfer system
• Save investment cost of moving Nozzle
• Applicable for improper moving Nozzle installation
Middle bar Nozzle

11. AGANG TECH | 11
case OF WitH us
AGANG TECH 〉〉
CRANK SHAFT LINE
CONNECTING ROD LINE
GEAR & HUB LINE

12. AGANG TECH CO., LTD.
Office : 303, Automotive Parts Innovation Center, 35, Maegoksaneop-ro, Buk-Gu, Ulsan-City, 683-420, Korea
Workshop : 128, Moonsangongdan-gil, Oedong-Eup, Gyeongju-City, 780-821, Korea
TEL.+82 52 282 4705 | FAX.+82 52 282 4706
E-MAIL.mukong@chol.com | WEBSITE.http://www.agt21.com