This document provides information about retrofitting injection and compression molding machines. It discusses the services offered by Ivo Chadim and independent engineers, including replacing outdated control systems, integrating new requirements, and installing energy-saving servo pumps. They use Keba control systems and offer commissioning and support for customers.

1. Retrofit
Injection/compression
molding machines
Ivo Chadim

2. Who we are
• We represent independent engineer group:
•3 application engineers
• We concentrate 100% on rubber and injection moulding machines
renovation
•We offer the solution for all used IMM machines, which can not produce because of old control
system
•We modernize used and also new rubber and injection moulding machines
•We offer the budget priced energy savings solution – Servo pumps
Ivo Chadim

3. What we solve
• Control system lifetime at the end – no spare parts available
• Expensive machine maintenance – expensive spare parts
• Reliability and performance – production often interrupted
• New customer requirements – machine expansion
• Integration of European controlling on Chinese machines
• PDP/SPC measurements – quality control
• Network connection – MES systems interface
• SpeedPumps - Energy saving servo pumps
Ivo Chadim

4. What we offer
• Controllers, extensional modules and servo pumps
• Application programming
• Application development of special customer requirements
• Switch boards – controller exchange, wiring, renovation
• Commisioning on-site including servopumps
• Production optimisation
• Documentation
• Trainings
• Customer support
Ivo Chadim

5. Why us
• Gained huge amount of experiences
• Specialization
• Compact solutions
• Prices
• Independency = Efficiency, direct access to the customers
Ivo Chadim

6. Profile - Ivo Chadim
• Application engineer
• Longer than 7 years experiences
• Specialization on Injection molding machines, rubber machines and
compression machines
(Plastic, Rubber, Duroplast, toggle lever, 2 platten,
2/3/4/5 Farben, Tandem molding, ...)
• Projects in Germany, Spain, Poland, Slovenia, Great Britain, Mexico,
Australia, China, Taiwan, South Korea, Morocco
Ivo Chadim

7. Our projects
• Retrofit Projects - Plastic:
• Engel ES250, ES450 + Engel ES450 2 Colors, ES600/150, ES1300/350,
ES330/80H
• Ferromatic FD F40, FX25
• BMB 2200
• Husky PET Machines
• Husqarna SK1000Basic
• LSMTron (Korea) – 2 Platten Machine
• Haitian (China) - 3PL 2 colors + Tandem molding
• Haitian (China) - 2PL Machine Jupiter1, Jupiter2
• LienYu (Taiwan)
• Sound (China) 2200, 2800, 3600
• Enaiviv (Taiwan)
• Haida (China) – Basic toggle lever machines
• K200S (China) – Basic toggle lever maschines with servo motors
• LienFa (Taiwan) - Vertical_Dual-Injection machine
• Tederic (China) – 3Platten/2Platten
• Kings Vertical IMM (Taiwan)
• Retrofit Projects - Compression:
• Fahrbucher
• Berges – Battenfeld
• Diefenbacher
• Retrofit Projects - Rubber:
• Ferromatic FD horizontal rubber machines
• REP vertical rubber machines
• Desma DRC 2020 HT
• JingDay Taiwanese rubber machines
• Doush Chinese rubber machines
Ivo Chadim

8. Systems, we use
• Solution for injection moulding machine automation by Keba AG
Austria
• www.keba.com/en/industrial-automation/keplast-plastics/
• 2 Types of control systems:
• KePlast i1000 - standard
• KePlast i2000 - optional
Ivo Chadim

9. KePlast i1000/i1000 eco
The favourably priced, i1000 family KePlast control system has
been specially developed for standard, hydraulic injection
moulding machines.
• Computer CP 033/T, 400 Mhz, 128MB RAM
• Panel OP 341/C, SVGA 10,4" true color, LVDS + grafic
cable 5m
• Film keyboard operation
• Onboard IOs (48 Digital inputs, 56 Digital outputs, 8
Analog inputs, 6 Analog outputs, 10 Temperature
inputs)
• incl. Connector set XT 396/A
• incl. CF-Card
• Optional expansion possible
LVDS, RS485
Ethernet
Tempering-
unit
Serial
Ketop mobile
panel
Host computer
network
BalancePrinter Modem USB Memory
USB
Compact
Flash
Standard configuration
CAN K2-200 I/O Modules
Ivo Chadim

10. KePlast i2000
When it comes to the flexible and comprehensive automation of
hydraulic, hybrid and fully electric injection moulding machines, KePlast
i2000 is a genuine multi-talent.
The use of touchscreen and JAVA technology provides maximum
operational comfort and uniform monitor displays for all types of
machine.
• Computer CP 051/Y: Intel Atom 1.1GHz
• DVI graphic interface & microswitch keyboard
• 12“ panel OP 350-LD/C-6006
• Optional expansion possible
Ivo Chadim

11. KePlast SpeedPump – Energy-efficent
servo pump
• ServoPump solution by
Keba/Phase/Cassapa
CANopen
flow
l/min
Competitor
80 l/min
15 kW
KePlast
SpeedPump
80 l/min
17 kW
split
pump
area
pressure
bar • Complete package
• Energy monitoring and easy
commissioning
• Optimized for usage on IMM
Ivo Chadim

12. KePlast SpeedPump – Energy saving
servo pump
• Complete package
• Hydraulic pump
• Servo drives
• Pressure transducer
• Break Resistor
• Cable set
Ivo Chadim

13. Quoted series
Basic: IMM control system KePlast i1000 (Complete package: controller, panel, cable set, flash and
connectors) + application + documentation + machine commisioning and application support on-site
including 40 working hours (without assembling – customer will prepare the wiring, hydraulic and all
mechanical parts for the commisioning by himself).
Basic Eco: IMM control system KePlast i1000 (Complete package: controller, panel, cable set, flash and
connectors) + application + machine commisioning and application support on-site including 40 working
hours (without assembling – customer will prepare the wiring, hydraulic and all mechanical parts for the
commisioning by himself).
Plus: Option Basic + Keba system assembling
Plus Eco: Option Basic Eco + Keba system assembling + ServoPump assembling
Ivo Chadim

14. Content
• Keba IMM control system KePlast i1075
• CP 033/T, 400 Mhz, 128MB RAM + Panel OP 341/C, SVGA 10,4" true color, LVDS + grafic cable 5m
• Onboard IOs (48 Digital inputs, 56 Digital outputs, 8 Analog inputs, 6 Analog outputs, 10 Temperature inputs)
• incl. connectors XT 396/A
• incl. CF-Card
• KePlast SpeedPump 80-17
• High dynamic, energy saving servo pump with integration into KePlast control systems via CAN Open
• Special algorithm for pressure closed loop and pump protection
• Flow rate: 65 l/min, Motor power: 12 kW 40°C, Max. system pressure (30s): 250 bar
• Application development
• Adaptation of KePlast Standard Software according to the hydraulic curcuit to setup the machine + customizing for customer requirements + customizing of HMI
pages for additional settings,
• Machine commisioning and application support
• Commisioning and application support on-site including 40 working hours
Ivo Chadim

15. Options 1
• IMM control system KePlast i2880
• SGM-control system CP 051/Y, Atom 1,1 GHz, 512 MB RAM, Panel OP 350-LD/C, SVGA 12,1", true
color, mit Touchscreen, DVI
• SpeedPump Options:
• KePlast SpeedPump 100-22 Premium (100l/min, 22kW)
• KePlast SpeedPump 125-26 Premium (125l/min, 26kW)
• KePlast SpeedPump 150-32 Premium (150l/min, 32kW)
• KePlast SpeedPump 200-42 Premium (200l/min, 42kW)
Ivo Chadim

16. Options 2
• Available IO's onboard:
• 48 digital inputs
• 56 digital outputs
• 8 analog inputs
• 6 analog outputs
• 10 temperature inputs
• Extension modules:
• BL 210/B (CAN-coupler for K2 module cluster (IOs))
• AO 240/A (Analog output module - 4 analog outputs +/- 10V)
• AM 280/A (Analog input/output module - 4 AI +/- 10V, 4 AO +/- 10V)
• DO 272/A (Digital output module - 14 digital outputs 2A)
• TM 240/A (Temperature measurement module – 6 temperature inputs for thermal element type J,K)
• DM 272/A (Digital input/output module - 8 digital inputs, 8 digital outputs 2A)
• DI 260/A (Digital input module - 16 digital inputs)
Ivo Chadim

17. Contact
• Ivo Chadim
• chadim_ivo@centrum.cz
• +420 725 537 235
Ivo Chadim