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5/12/2023
1
Bricks and its Properties
Presented By:
Aftab Ali
Dated 12-05-2023
TSGTRAININGCENTRENKLPLAHORE
5/12/2023
2
5/12/2023
3
Presentation Outline/content
• Introduction of Bricks
• Requirement of Bricks
• Manufacturing of Bricks
• Types of Bricks
• Uses of Bricks
• Characteristic/ Properties of Bricks
• Quality Tests of Bricks
Introduction of brick
4
 One of the oldest construction material.
 Most popular and leading construction material with respect to other
materials.
Reason:
 Low Cost
 Durable
 Light weight
 Easy to work
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5
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Manufacturing Process of Bricks
Preparation
Moulding
Drying
Burning
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Preparation
7
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Moulding
8
 Steel or wooden moulds
 Open both at top and bottom
 Prepared according to size of brick
 Clay mix filled in the mould, leveled and excess
quantity is removed
 Mould is lifted up and the procedure is repeated
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Drying
10
 Moulded bricks are stacked in layers
 Dried for about 6 weeks (depending on weather
conditions)
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11
Burning
12
 Clamps or Kilns are used to burn.
 Stacked and burnt at about 800 C using coal,
firewood Burning imparts strength and hardness.
 It should be properly burnt
 Over-burnt leads to brittleness.
 Under-burnt leads to softness and hence less
load carrying capacity.
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Burning
13
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Uses
14
 Walls, Bridges, Dams and Culverts
 Pavements, curbs Partitions and roads
 Fire bricks used for fire resisting structures
 Perforated and hollow bricks for heat insulation
 Compound walls, Columns, Stairs and Arches
 Broken pieces for weathering courses
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Classification
16
 First Class Bricks
 Second Class Bricks
 Third Class Bricks
 Fourth Class Bricks
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First Class Bricks
17
 Smooth and rectangular
 Parallel, sharp and straight edges
 Thoroughly burnt with deep red color
 Uniform Texture
 Water absorption 12% to 15% of its dry weight
 Metallic or ringing sound by striking
 Crushing strength not less than 10.5N/mm2
5/12/2023
second Class Bricks
18
 Small cracks are allowed
 Water absorption 16% to 20%
 Crushing strength not less than 7N/mm2
 USES: All masonry work
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Third Class Bricks
19
 Under burnt
 Soft and light
 Dull sound
 Water absorption is 25%
 USES: Temporary structures
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Fourth Class Bricks
20
 Over burnt
 Bad shape and size
 Brittle
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21
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Brick Properties
22
The properties of bricks are totally depend on
manufacturing process and type of clay used.
 Physical Property
 Chemical Property
 Thermal Property
5/12/2023
Properties
23
 Size
 Color
 Shape
 Strength
Physical Properties Mechanical Properties Thermal Properties
 Compressive Strength
 Flexural Strength
 Absorption Value
 Efflorescence
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Physical Properties
24
Shape:
 Standard shape truly rectangular
 Sharp and true right angled corners
 Surface of brick regular and even
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25
PHYSICAL PROPERTIES
Size:
 Varies from country to country even place to place
 Standard size 19cm x 9cm x 9cm
 Pakistan uses 22c x 10.5cm x 7cm (9’’x4.5’’x3’’)
 20cm x 10cm x 10cm (including mortar)
 3 to 3.5kg
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26
PHYSICAL PROPERTIES
Color:
 Uniform and bright. Most common color falls under
the red color
 Varies from dark red to light red color
 Dark red color indicates over burning and yellow color
indicates under burning.
5/12/2023
27
PHYSICAL PROPERTIES
Strength:
 Depends upon the type of clay used and method of
moulding and burning.
 Varies from 1600kg/m3 to 1900kg/m3.
 A single brick (19cm x 9cm x 9cm) weight 3.2 to 3.5kg
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28
MECHANICAL PROPERTIES
Compressive Strength:
 Most important property of bricks because they are
to be used in load bearing walls.
 It depends on the composition of clay and degree of
burning.
 Varies from 35kg/cm2 to 200kg/cm2
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29
MECHANICAL PROPERTIES
Flexure Strength:
 Bricks are often used in situation where bending loads are
likely to develop in building. So strength is required to take
transverse loads.
 It should not be less than 10kg/cm2 for common building.
 It should be more than 20kg/cm2 for best grade bricks.
 Good building bricks – shearing strength 50-70kg/cm2
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30
INSULATION PROPERTIES
 Ideal brick should provide adequate insulation against heat,
cold and noise
 The heat and sound conductivity of brick varies greatly with
their density and porosity.
 Very dense and heavy brick conduct heat and sound at a
higher rate. So they have poor and thermal and sound
insulation qualities.
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31
THERMAL PROPERTIES
Absorption value:
 Related to porosity of the brick
 For ordinary bricks not greater than 25%
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32
THERMAL PROPERTIES
Efflorescence:
 A powder form of salts which appears on the
Surface of brick and mortar.
5/12/2023
Testing of Burnt Clay Bricks
 Test for Compressive strength
 Water Absorption Test
 Efflorescence Test
5/12/2023
33
1-Compressive strength testing of the Brick
 Remove unevenness observed in the bed faces to provide two smooth and parallel
faces by grinding. Immerse in water at room temperature for 24 hours. Remove the
specimen and drain out any surplus moisture at room temperature.
 Fill the frog ( where provided ) and all voids in the bed face flush with cement
mortar.
 Compressive Strength( Avg)= load at failure/ Bed area (P/A) in Psi
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34
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35
2- Water Absorption Test
 24 hr. immersion cold water Test:
 Dry sample is put in the oven at 105 °C to 115 °C for 24 hours and after cooling at
room temperature its weight is recorded as W1
 Immerse completely dried specimen in clean water at a temperature of 27 + 2 °C
for 24 hours.
 Remove the specimen and wipe out any traces of water with a damp cloth and
weigh the specimen as W2
 Complete the weighing in 3 minutes after the specimen has been removed from
water.
 Water Absorption (%)= (W2-W1) / W1
 Water absorption of brick of class up to 12.5 should not exceed 20% and 15% for
higher class.
5/12/2023
36
3- Efflorescence Test
 A shallow bottom dish containing sufficient distilled water to completely saturate
the specimens. The dish shall be made of glass, porcelain or glazed stoneware
and of size 180 mm X 180mm X 40 mm depth.
 Place the brick on end immersed about 25mm
 Test is performed in well ventilated room at 20 to 30 °C
 Let the sample to absorb all the water or evaporated and sample is dried
 Add the same quantity of water and dried as before.
 Observe the efflorescence after 2nd evaporation cycle and classified as follows
5/12/2023
37
Observation of efflorescence
 Nil : When there is no white patch or sign of efflorescence
 Slight: when the effected area is not more than 10%
 Moderate: when the deposit is more than slight and less than 50%
 Heavy: more than 50% ,the deposit however does not powder and flake of the
surface
 Serious: when deposit is heavy along with powdering and flaking of the surface
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40
Some field test Of Bricks
 Hardness test: In this test, a scratch is made on a brick surface with a hard thing. If that
doesn’t leave any impression on brick then that is good quality brick.
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41
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42
Some field test Of Bricks
 Size, shape and color test: In this test randomly collected 20 bricks are staked along
lengthwise, width wise and height wise and then those are measured to know the variation of
sizes as per standard .Bricks are closely viewed to check if its edges are sharp and straight and
uniform in shape. A good quality brick should have bright and uniform color throughout.
5/12/2023
43
Some field test Of Bricks
 Soundness test: In this test two bricks are held by both hands and struck with one another. If
the bricks give clear metallic ringing sound and don’t break then those are good quality bricks.
5/12/2023
44
Some field test Of Bricks
 Structure test: In this test, a brick is broken or a broken brick is collected and closely
observed. If there are any flows, cracks or holes present on that broken face then that isn’t
good quality brick.
5/12/2023
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46

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Aftab Ali Presentation.pptx

  • 2. Bricks and its Properties Presented By: Aftab Ali Dated 12-05-2023 TSGTRAININGCENTRENKLPLAHORE 5/12/2023 2
  • 3. 5/12/2023 3 Presentation Outline/content • Introduction of Bricks • Requirement of Bricks • Manufacturing of Bricks • Types of Bricks • Uses of Bricks • Characteristic/ Properties of Bricks • Quality Tests of Bricks
  • 4. Introduction of brick 4  One of the oldest construction material.  Most popular and leading construction material with respect to other materials. Reason:  Low Cost  Durable  Light weight  Easy to work 5/12/2023
  • 6. 6 Manufacturing Process of Bricks Preparation Moulding Drying Burning 5/12/2023
  • 8. Moulding 8  Steel or wooden moulds  Open both at top and bottom  Prepared according to size of brick  Clay mix filled in the mould, leveled and excess quantity is removed  Mould is lifted up and the procedure is repeated 5/12/2023
  • 10. Drying 10  Moulded bricks are stacked in layers  Dried for about 6 weeks (depending on weather conditions) 5/12/2023
  • 12. Burning 12  Clamps or Kilns are used to burn.  Stacked and burnt at about 800 C using coal, firewood Burning imparts strength and hardness.  It should be properly burnt  Over-burnt leads to brittleness.  Under-burnt leads to softness and hence less load carrying capacity. 5/12/2023
  • 14. Uses 14  Walls, Bridges, Dams and Culverts  Pavements, curbs Partitions and roads  Fire bricks used for fire resisting structures  Perforated and hollow bricks for heat insulation  Compound walls, Columns, Stairs and Arches  Broken pieces for weathering courses 5/12/2023
  • 16. Classification 16  First Class Bricks  Second Class Bricks  Third Class Bricks  Fourth Class Bricks 5/12/2023
  • 17. First Class Bricks 17  Smooth and rectangular  Parallel, sharp and straight edges  Thoroughly burnt with deep red color  Uniform Texture  Water absorption 12% to 15% of its dry weight  Metallic or ringing sound by striking  Crushing strength not less than 10.5N/mm2 5/12/2023
  • 18. second Class Bricks 18  Small cracks are allowed  Water absorption 16% to 20%  Crushing strength not less than 7N/mm2  USES: All masonry work 5/12/2023
  • 19. Third Class Bricks 19  Under burnt  Soft and light  Dull sound  Water absorption is 25%  USES: Temporary structures 5/12/2023
  • 20. Fourth Class Bricks 20  Over burnt  Bad shape and size  Brittle 5/12/2023
  • 22. Brick Properties 22 The properties of bricks are totally depend on manufacturing process and type of clay used.  Physical Property  Chemical Property  Thermal Property 5/12/2023
  • 23. Properties 23  Size  Color  Shape  Strength Physical Properties Mechanical Properties Thermal Properties  Compressive Strength  Flexural Strength  Absorption Value  Efflorescence 5/12/2023
  • 24. Physical Properties 24 Shape:  Standard shape truly rectangular  Sharp and true right angled corners  Surface of brick regular and even 5/12/2023
  • 25. 25 PHYSICAL PROPERTIES Size:  Varies from country to country even place to place  Standard size 19cm x 9cm x 9cm  Pakistan uses 22c x 10.5cm x 7cm (9’’x4.5’’x3’’)  20cm x 10cm x 10cm (including mortar)  3 to 3.5kg 5/12/2023
  • 26. 26 PHYSICAL PROPERTIES Color:  Uniform and bright. Most common color falls under the red color  Varies from dark red to light red color  Dark red color indicates over burning and yellow color indicates under burning. 5/12/2023
  • 27. 27 PHYSICAL PROPERTIES Strength:  Depends upon the type of clay used and method of moulding and burning.  Varies from 1600kg/m3 to 1900kg/m3.  A single brick (19cm x 9cm x 9cm) weight 3.2 to 3.5kg 5/12/2023
  • 28. 28 MECHANICAL PROPERTIES Compressive Strength:  Most important property of bricks because they are to be used in load bearing walls.  It depends on the composition of clay and degree of burning.  Varies from 35kg/cm2 to 200kg/cm2 5/12/2023
  • 29. 29 MECHANICAL PROPERTIES Flexure Strength:  Bricks are often used in situation where bending loads are likely to develop in building. So strength is required to take transverse loads.  It should not be less than 10kg/cm2 for common building.  It should be more than 20kg/cm2 for best grade bricks.  Good building bricks – shearing strength 50-70kg/cm2 5/12/2023
  • 30. 30 INSULATION PROPERTIES  Ideal brick should provide adequate insulation against heat, cold and noise  The heat and sound conductivity of brick varies greatly with their density and porosity.  Very dense and heavy brick conduct heat and sound at a higher rate. So they have poor and thermal and sound insulation qualities. 5/12/2023
  • 31. 31 THERMAL PROPERTIES Absorption value:  Related to porosity of the brick  For ordinary bricks not greater than 25% 5/12/2023
  • 32. 32 THERMAL PROPERTIES Efflorescence:  A powder form of salts which appears on the Surface of brick and mortar. 5/12/2023
  • 33. Testing of Burnt Clay Bricks  Test for Compressive strength  Water Absorption Test  Efflorescence Test 5/12/2023 33
  • 34. 1-Compressive strength testing of the Brick  Remove unevenness observed in the bed faces to provide two smooth and parallel faces by grinding. Immerse in water at room temperature for 24 hours. Remove the specimen and drain out any surplus moisture at room temperature.  Fill the frog ( where provided ) and all voids in the bed face flush with cement mortar.  Compressive Strength( Avg)= load at failure/ Bed area (P/A) in Psi 5/12/2023 34
  • 36. 2- Water Absorption Test  24 hr. immersion cold water Test:  Dry sample is put in the oven at 105 °C to 115 °C for 24 hours and after cooling at room temperature its weight is recorded as W1  Immerse completely dried specimen in clean water at a temperature of 27 + 2 °C for 24 hours.  Remove the specimen and wipe out any traces of water with a damp cloth and weigh the specimen as W2  Complete the weighing in 3 minutes after the specimen has been removed from water.  Water Absorption (%)= (W2-W1) / W1  Water absorption of brick of class up to 12.5 should not exceed 20% and 15% for higher class. 5/12/2023 36
  • 37. 3- Efflorescence Test  A shallow bottom dish containing sufficient distilled water to completely saturate the specimens. The dish shall be made of glass, porcelain or glazed stoneware and of size 180 mm X 180mm X 40 mm depth.  Place the brick on end immersed about 25mm  Test is performed in well ventilated room at 20 to 30 °C  Let the sample to absorb all the water or evaporated and sample is dried  Add the same quantity of water and dried as before.  Observe the efflorescence after 2nd evaporation cycle and classified as follows 5/12/2023 37
  • 38. Observation of efflorescence  Nil : When there is no white patch or sign of efflorescence  Slight: when the effected area is not more than 10%  Moderate: when the deposit is more than slight and less than 50%  Heavy: more than 50% ,the deposit however does not powder and flake of the surface  Serious: when deposit is heavy along with powdering and flaking of the surface 5/12/2023 38
  • 41. Some field test Of Bricks  Hardness test: In this test, a scratch is made on a brick surface with a hard thing. If that doesn’t leave any impression on brick then that is good quality brick. 5/12/2023 41
  • 42. 5/12/2023 42 Some field test Of Bricks  Size, shape and color test: In this test randomly collected 20 bricks are staked along lengthwise, width wise and height wise and then those are measured to know the variation of sizes as per standard .Bricks are closely viewed to check if its edges are sharp and straight and uniform in shape. A good quality brick should have bright and uniform color throughout.
  • 43. 5/12/2023 43 Some field test Of Bricks  Soundness test: In this test two bricks are held by both hands and struck with one another. If the bricks give clear metallic ringing sound and don’t break then those are good quality bricks.
  • 44. 5/12/2023 44 Some field test Of Bricks  Structure test: In this test, a brick is broken or a broken brick is collected and closely observed. If there are any flows, cracks or holes present on that broken face then that isn’t good quality brick.