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Dissolution-rate enhancement of fenofibrate
by adsorption onto silica using supercritical
               carbon dioxide
                  b di id

        Ganesh P Sanganwar and Ram B Gupta
               P.                       B.
          Department of Chemical engineering
             Auburn University, Auburn, AL
Poorly water soluble drugs



          Tablet                                               Granules




Stomach
                   Particles



                                                        Rate of Dissolution << Rate of absorption
                          ointestinal Tract




                                                                          Drug in
                                                                 systemic circulation
                     Gastro




                                                                                             2
                                              Transit
Dissolution-rate enhancement

Noyes-Whitney Equation                                     A.D
                                     Di l ti n R t =
                                     Dissolutio Rate           × (Cs − Cb )
   Decreasing particle size                                 h
                                        A – Surface area
   Increasing surface area (by
                                        D –Diffusion coefficient
                                           Diff i       ffi i t
   solid dispersion, adsorption of
                                        h- Boundary layer thickness
   drug onto high surface area          Cs – Saturation solubility

   carrier)                             Cb – Bulk concentration

   Decreasing crystallinity

   Complexing with cyclodextrin

   Salt formation

                                                                       3
Available methods

   Micronization
   - High agglomeration tendency of p
       g gg                          y particles
   - Caking, poor flowability, segregation, content non homogeneity
   in tablets, loss in bioavailability of drugs , etc.
   Solid dispersion
   - At high loading of drug, crystallization of drug takes place
   leading to instability of formulation
   Complexing with Cyclodextrin
  - Higher molar ratio
   Adsorption onto high surface area carrier using organic solvents
   -A l
     Agglomeration prevention
                 ti           ti
    - Residue solvent
   Adsorption onto high surface area carrier using supercritical fluid
  - No residual solvent
                                                                         4
Dissolution-rate enhancement by adsorption
      Example: Drug- Carbamazepine onto silica (an anti-convulsant and mood
      stabilizing drug)
               100


                              80
            % Drug Released




                              60                                           Carbamezapine
                                                                           PEG 400
                   R




                                                                           2‐pyrrolidone
                              40                                           methanol


                              20                      drug from supplier



                               0
                                   0       20                 40            60             80
                                                        Time (minutes)                          5

H. Friedrich et al., Eur J Pharm Biopharm. 62 (2006) 171-7.
Supercritical Carbon dioxide

      Environmentally benign non-
      polar solvent
      Cheap, inert and non-
      flammable
      Tunable properties (density
      changes with pressure)
      Mild critical point
      (Pc = 73.7 bar Tc =31 1 °C)
            73 7 bar, =31.1 C)
      100 fold more diffusive than
      liquids




*Gupta,   R. B. and Shim, JJ., 2007. Solubility in     *Gupta, R. B. and Kompella, U. B., 2006. Nanoparticle
                                                                                                          6
supercritical carbon dioxide. CRC Press, Boca Raton.   technology for drug delivery. Taylor and Francis Group.,
                                                       New York.
Solubility in supercritical CO2
            y


                                                                200         308 K
                                                                            318 K
                                                                            328 K
   Naproxen, a non-steroidal                                                338 K
                                                                            348 K
   anti-inflammatory drug                                       150




                                                       6
                                                       y x 10
                                                                100



                                                                 50



                                                                  0
                                                                      100     200             300   400
                                                                                    P (bar)
                                                                                      ( )

*Gupta,   R. B. and Shim, JJ., 2007. Solubility in                                                        7
supercritical carbon dioxide. CRC Press, Boca Raton.
Materials

         Fenofibrate (Used as a lipid regulating agent)

     MW = 360.831

     Molecular formula =C20H21ClO4

     MP= 80.5
     MP 80 5 °C

     logP =5.5

     Tg= -20 °C

     Dosage = 40-120 mg

     Aqueous Solubility = 0.0003 mg/ml

     Dose/Solubility = 4,00000 > 250 ml




*
                                                          8
 Wishart, et al., Nucleic Acids Res. 1(34), D668-
D672.
Continued….

          Hydrophilic Silica (FDA approved, Used as a glidant)
    Surface area = 200 +15 m2/
    S f                         /g
    Tapped Density = 40 g/l
    Agglomerate size = 30-44 µm
    Aggregate size = 200-300 nm
                      200 300
    Primary particle size = 9-30 nm




                                                    100 nm
            10 µm

                                                                 9
* Cabot Corp. 2007. Available via www.cabot-
corp.com. Accessed on June 20, 2007.
Apparatus for drug adsorption onto silica

                                        Pressure
                                         Gauge         Pressure = 174 bar
                                                      Temperature = 40/50 °C
                                                      Formulation A = 174 bar/40 °C
                                                      Formulation B = 174 bar/50 °C
                                                                                  C
                     Pump
           Chiller          Preheater
                                                        Pressure
                                   Temperature
                                    e pe atu e
                                                         Gauge
                                                         G
                                    Controller
                                                                                Vent
                                                                       Filter

                                                                   Heating Tape
CO2 Gas cylinder
                                                   High Pressure
                                                      Vessel
                                                      V     l
                                                                                 10
Procedure


                                       CO2
                                  pressurization




Drug particles Silica particles




                                                         CO2
                                                   depressurization
                                                                      11
SEM
Agglomerated Fenofibrate



                                Adsorption of fenofibrate onto silica


                                           Drug Particles

                           Adsorption



  Silica




                                                                 12
FT-IR Spectroscopy


                                           Silica
             ce
     nsmittanc




                             Physical Mixture-Silica/Fenofibrate
  Tran




                             Fenofibrate adsorbed onto silica




                  0   1000   2000            3000               4000   5000
                             Wavenumber(cm-1)
                                                                              13
X-ray Diffraction

                 unts)
     ntensity (Cou


                                                 Fenofibrate
    In




                         10   20   30      40     50       60      70   80
                                        Degree (2theta)
    Intensity (Counts)




                                                   Formulation B
            y




                                                   Formulation A
                                                       Silica
                         10   20   30      40     50       60      70   80
                                                                             14
                                        Degree (2theta)
X-ray Diffraction
                s)
  tensity (Counts




                                                     Formulation B -1 month


                                                     Formulation A -1 month


                                                       Formulation B
Int




                                                       Formulation A

                                                             Silica


                     10       20      30      40     50           60     70    80
                                           Degree (2theta)
                          Processing temperature affects crystallinity !      15
Reasons for increase in crystallinity
                                                                                     3.E+07
                                      T − Tg




                                                     Molccular mobility (1/ζ, s-1)
Reduced Temperature =                                                                2.E+07
                                                                                     2 E+07
                                     Tm − Tg
                                                                                     2.E+07
 T – crystallization temperature




                                                               m
 Tg –glass transition temperature                                                    1.E+07

 Tm- melting temperature
                                                                                     5.E+06


                                                                                     0.E+00
 Reduced temperature > 0.6
                                                                                              0   0.2        0.4         0.6   0.8
 Very high molecular mobility !                                                                         (T-Tg)/(Tm-Tg)



   Formulation A ( 174 bar, 40°C) = 27.5 wt % drug = 1.25 nm (drug layer thickness)
   Formulation B ( 174 bar, 50°C) = 25.0 wt % drug = 1.13 nm (drug layer thickness)


                                                                                                                               16
 A. Zhou et al., J. Pharma. Sci. 1 (2002) 1863-72.
Drug Dissolution
   g
                  100
                            Formulations A and B
                   90
                   80
            sed




                   70
% Drug Releas




                   60
                   50
                   40
                   30
                                                              Fenofibrate
                   20                                         Formulation A
                                                              Formulation A
                                                              Formulation B
                   10
                    0
                        0        20            40       60             80
                                             Time (minutes)
                                                                              17
Drug Stability and Dissolution
    g         y
                    100
                               Formulations A and B
                     90
        80
Drug Particles                       Silica
        70
              ase
    % Dru Relea




                     60
                     50
        ug




                     40
                     30
                     20
                     10
                      0
                          0         20            40       60    80
                                                Time (minutes)
                                                                      18

                              Better stability of formulation B !
Conclusions


   Adsorption of fenofibrate on high-surface area silica
   significantly increases drug dissolution

   Adsorption of fenofibrate from supercritical CO2 does
   not leave any residual solvent in the final formulation

   Amorphous formulation A (174 bar/40°C)found to be
   more unstable in storage condition.

   Slightly crystalline formulation B (174 bar/50°C) found
   to be stable in storage condition

                                                             19
Acknowledgement
         g

   The National Science Foundation
      NIRT grant DMI-0506722




                                     20

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Dissolution-rate enhancement of fenofibrate by adsorption onto silica using supercritical carbon dioxide

  • 1. Dissolution-rate enhancement of fenofibrate by adsorption onto silica using supercritical carbon dioxide b di id Ganesh P Sanganwar and Ram B Gupta P. B. Department of Chemical engineering Auburn University, Auburn, AL
  • 2. Poorly water soluble drugs Tablet Granules Stomach Particles Rate of Dissolution << Rate of absorption ointestinal Tract Drug in systemic circulation Gastro 2 Transit
  • 3. Dissolution-rate enhancement Noyes-Whitney Equation A.D Di l ti n R t = Dissolutio Rate × (Cs − Cb ) Decreasing particle size h A – Surface area Increasing surface area (by D –Diffusion coefficient Diff i ffi i t solid dispersion, adsorption of h- Boundary layer thickness drug onto high surface area Cs – Saturation solubility carrier) Cb – Bulk concentration Decreasing crystallinity Complexing with cyclodextrin Salt formation 3
  • 4. Available methods Micronization - High agglomeration tendency of p g gg y particles - Caking, poor flowability, segregation, content non homogeneity in tablets, loss in bioavailability of drugs , etc. Solid dispersion - At high loading of drug, crystallization of drug takes place leading to instability of formulation Complexing with Cyclodextrin - Higher molar ratio Adsorption onto high surface area carrier using organic solvents -A l Agglomeration prevention ti ti - Residue solvent Adsorption onto high surface area carrier using supercritical fluid - No residual solvent 4
  • 5. Dissolution-rate enhancement by adsorption Example: Drug- Carbamazepine onto silica (an anti-convulsant and mood stabilizing drug) 100 80 % Drug Released 60 Carbamezapine PEG 400 R 2‐pyrrolidone 40 methanol 20 drug from supplier 0 0 20 40 60 80 Time (minutes) 5 H. Friedrich et al., Eur J Pharm Biopharm. 62 (2006) 171-7.
  • 6. Supercritical Carbon dioxide Environmentally benign non- polar solvent Cheap, inert and non- flammable Tunable properties (density changes with pressure) Mild critical point (Pc = 73.7 bar Tc =31 1 °C) 73 7 bar, =31.1 C) 100 fold more diffusive than liquids *Gupta, R. B. and Shim, JJ., 2007. Solubility in *Gupta, R. B. and Kompella, U. B., 2006. Nanoparticle 6 supercritical carbon dioxide. CRC Press, Boca Raton. technology for drug delivery. Taylor and Francis Group., New York.
  • 7. Solubility in supercritical CO2 y 200 308 K 318 K 328 K Naproxen, a non-steroidal 338 K 348 K anti-inflammatory drug 150 6 y x 10 100 50 0 100 200 300 400 P (bar) ( ) *Gupta, R. B. and Shim, JJ., 2007. Solubility in 7 supercritical carbon dioxide. CRC Press, Boca Raton.
  • 8. Materials Fenofibrate (Used as a lipid regulating agent) MW = 360.831 Molecular formula =C20H21ClO4 MP= 80.5 MP 80 5 °C logP =5.5 Tg= -20 °C Dosage = 40-120 mg Aqueous Solubility = 0.0003 mg/ml Dose/Solubility = 4,00000 > 250 ml * 8 Wishart, et al., Nucleic Acids Res. 1(34), D668- D672.
  • 9. Continued…. Hydrophilic Silica (FDA approved, Used as a glidant) Surface area = 200 +15 m2/ S f /g Tapped Density = 40 g/l Agglomerate size = 30-44 µm Aggregate size = 200-300 nm 200 300 Primary particle size = 9-30 nm 100 nm 10 µm 9 * Cabot Corp. 2007. Available via www.cabot- corp.com. Accessed on June 20, 2007.
  • 10. Apparatus for drug adsorption onto silica Pressure Gauge Pressure = 174 bar Temperature = 40/50 °C Formulation A = 174 bar/40 °C Formulation B = 174 bar/50 °C C Pump Chiller Preheater Pressure Temperature e pe atu e Gauge G Controller Vent Filter Heating Tape CO2 Gas cylinder High Pressure Vessel V l 10
  • 11. Procedure CO2 pressurization Drug particles Silica particles CO2 depressurization 11
  • 12. SEM Agglomerated Fenofibrate Adsorption of fenofibrate onto silica Drug Particles Adsorption Silica 12
  • 13. FT-IR Spectroscopy Silica ce nsmittanc Physical Mixture-Silica/Fenofibrate Tran Fenofibrate adsorbed onto silica 0 1000 2000 3000 4000 5000 Wavenumber(cm-1) 13
  • 14. X-ray Diffraction unts) ntensity (Cou Fenofibrate In 10 20 30 40 50 60 70 80 Degree (2theta) Intensity (Counts) Formulation B y Formulation A Silica 10 20 30 40 50 60 70 80 14 Degree (2theta)
  • 15. X-ray Diffraction s) tensity (Counts Formulation B -1 month Formulation A -1 month Formulation B Int Formulation A Silica 10 20 30 40 50 60 70 80 Degree (2theta) Processing temperature affects crystallinity ! 15
  • 16. Reasons for increase in crystallinity 3.E+07 T − Tg Molccular mobility (1/ζ, s-1) Reduced Temperature = 2.E+07 2 E+07 Tm − Tg 2.E+07 T – crystallization temperature m Tg –glass transition temperature 1.E+07 Tm- melting temperature 5.E+06 0.E+00 Reduced temperature > 0.6 0 0.2 0.4 0.6 0.8 Very high molecular mobility ! (T-Tg)/(Tm-Tg) Formulation A ( 174 bar, 40°C) = 27.5 wt % drug = 1.25 nm (drug layer thickness) Formulation B ( 174 bar, 50°C) = 25.0 wt % drug = 1.13 nm (drug layer thickness) 16 A. Zhou et al., J. Pharma. Sci. 1 (2002) 1863-72.
  • 17. Drug Dissolution g 100 Formulations A and B 90 80 sed 70 % Drug Releas 60 50 40 30 Fenofibrate 20 Formulation A Formulation A Formulation B 10 0 0 20 40 60 80 Time (minutes) 17
  • 18. Drug Stability and Dissolution g y 100 Formulations A and B 90 80 Drug Particles Silica 70 ase % Dru Relea 60 50 ug 40 30 20 10 0 0 20 40 60 80 Time (minutes) 18 Better stability of formulation B !
  • 19. Conclusions Adsorption of fenofibrate on high-surface area silica significantly increases drug dissolution Adsorption of fenofibrate from supercritical CO2 does not leave any residual solvent in the final formulation Amorphous formulation A (174 bar/40°C)found to be more unstable in storage condition. Slightly crystalline formulation B (174 bar/50°C) found to be stable in storage condition 19
  • 20. Acknowledgement g The National Science Foundation NIRT grant DMI-0506722 20