Accpre Engineering Pvt. Ltd., Hyderabad, Industrial Plants & Services

Technical proposal for
10TPD Scrap Tire Processing Unit
Technical Consultants: ACCPRE Engineering Pvt Ltd
8-2-601/B/22, Road No. 10,
Banjara Hills, Hyderabad – 500034
Phone: +91 40 65810328,9705233322

Accpre Engineering Pvt. Ltd.
8-2-601/B/22, Road No.10
Banjara Hills, Hyderabad-500034
Ph +9140-65810328
Page 1 of 25
Contents
1. INTRODUCTION...............................................................................................................................2
2. METHODS OF RECYCLING WASTE TIRES .........................................................................................4
2.1 RETREADING AND REUSING OF TIRES...........................................................................................4
2.2 RECYCLING BY PRODUCTION OF GROUND RUBBER FOR USE IN OTHER APPLICATIONS .............4
2.3 RECLAIMING RUBBER RAW MATERIALS .......................................................................................5
3. PYROLYSIS .......................................................................................................................................7
3.1 PROCESS CONDITIONS ..................................................................................................................7
3.2 CHARACTERISTICS AND COMPOSITION OF THE PYROLYSIS PRODUCTS.......................................8
3.2.1 SOLID RESIDUE.......................................................................................................................8
3.2.2 PYROLYSIS LIQUID PRODUCT ........................................................................................10
3.2.3 STEEL WIRE...........................................................................................................................10
3.2.4 PYROLYSIS GASES.................................................................................................................11
4. EQUIPMENT STRUCTURE AND WORKING PRINCIPLE OF PYROLYSIS OF OIL EQUIPMENT...........12
4.1 DESCRIPTION OF THE PROCESS...................................................................................................12
ANNEXURE 1: PYROLYSIS PLANT LAYOUT.............................................................................................16
CONTACT INFORMATION......................................................................................................................17

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1. INTRODUCTION
Over 9 million tons per year of scrap tires are produced. The huge quantity of
waste tires presently produced in the world will certainly increase in the future
as the associated automotive industries grow. The disposal of scrap tires
becomes a serious environmental problem. The accumulation of discarded
waste tires leads to environmental pollution. A large fraction of the scrap tires
is simply dumped in sites where they represent hazards such as diseases and
accidental fires. Rubbers are not biologically degradable, and this fact creates
problems with their disposal. The impact of waste rubber on the environment
can be minimized by recycling with material or energy recovery. However,
during processing and moulding rubber materials are crosslinked, and
therefore they cannot be simply again softened and remoulded by heating. For
many years landfill, was the main, practical means for dealing with the
problem of waste tires. However, landfilling of tires is declining as a disposal
option, since tires do not degrade easily in landfills, they are bulky, taking up
valuable landfill space and preventing waste compaction. Open dumping may
result in accidental fires with high pollution emissions.
A low percentage of scrap tires are recycled with material recovery and reused
for second-quality rubber products. The problem is that waste tire generation
rate is much more important than the amount of material required for these
alternative uses. Because of their high calorific value, waste tires have been
used as fuel in rotary cement kilns. However, this process can be acceptable
from an environmental point of view only in the case of controlled combustion
+due to the toxic emissions produced during the tire combustion processes.

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The high volatile carbon content and heating value (33-35 MJ/kg) make the
scrap tires an excellent material for energy recovery. For this reason, both
pyrolysis and combustion are currently receiving renewed attention. Pyrolysis
offers an environmentally attractive method to decompose a wide range of
wastes, including waste tires. In the pyrolysis process, the organic volatile
matter of tires (around 60 wt%) is decomposed to low molecular weight
products, liquids or gases, which can be used as fuels or chemicals source. The
non-volatile carbon black and the inorganic components (around 40 wt%)
remain as solid residues and can be recycled in other applications. Combustion
of tires has been used also for generation of electrical energy. However, for
minimizing emissions the conditions of the combustion process must be
optimized.

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2. METHODS OF RECYCLING WASTE TIRES
The possible ways of recycling waste tires are as follows:
2.1 RETREADING AND REUSING OF TIRES
In this process, the remaining tread is ground away from a tire to be
remoulded and a new tread rubber strip is fused to the old carcass by
vulcanization. The economic potential of the process is major advantage and
the quality of the products is a disadvantage of retreading.
2.2 RECYCLING BY PRODUCTION OF GROUND RUBBER FOR
USE IN OTHER APPLICATIONS
By mechanical or cryomechanical (cooling of rubber to a temperature ranging
between 60 to 100o
C) milling of tires the ground rubber of various sizes can be
produced. These materials are used in other applications. For example: as
component in asphalts, carpets, sport surfaces and children’s playgrounds. By
the cryomechanical technology it is possible to obtain a very fine powder,
which can be used as reinforcement in new rubber products. Retaining of
some properties of rubber materials and the absence of direct air emissions
are the major advantages, However, the high consumption of energy, liquid
nitrogen in the cryomechanical process and the limited market for the
products are the main disadvantages of the process.

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2.3 RECLAIMING RUBBER RAW MATERIALS
Many attempts have been made since 1910 for reclaiming of scrap rubber
products. However, rubber products during the processing and moulding are
crosslinked, and therefore they cannot be again softened or remoulded by
heating. Reclaiming of scrap rubber products means the conversion of a three
dimensionally interlinked, insoluble and infusible strong thermoset polymer to
a two dimensional, soft, plastic, processable and vulcanizable polymer
simulating many of the properties of virgin rubber. In this case reclaiming of
scrap rubber is more complicated than reclaiming of thermoplastics. Various
methods and processes for reclaiming waste rubber were developed. The most
important of them are: the mechanical shearing process, thermomechanical
reclaiming, reclaiming by use of various chemical agents, microwave
reclaiming, ultrasonic reclaiming, pyrolysis of waste rubber, reclaiming by
renewable resource materials and reclaiming by biotechnological process.
The main problem which reclaim producers face is the acceptability of reclaim
by rubber industry as a raw material. This depends upon two major factors:
- The quality of reclaim products measured by their properties compared to
the properties of virgin raw materials,
- The cost of reclaim compared to the cost of virgin rubber.
Of all the reclaiming processes pyrolysis of tyres is receiving renewed attention
because of the commercial value of the products obtained from the process.

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ADVANTAGES OF WASTE TYRE PYROLYSIS PROCESS OVER OTHER RECYCLING
PROCESSES.
•100% waste tire recycling is achieved (no churn left after the process).
•No chemical ingredients are used in process (environment friendly).
• During and after the process; no soil, water or air pollution is observed.
•Creates economically valuable products out of waste (all of the products are
industrial raw materials that have a market value).
• The most cost-effective waste tire recycling technology in the world.
• The system is applicable for the waste tire components (rubber dough, used
rubber, granulated rubber, etc.) which are the by-products of tire production.
•Each recycled ton of tire preserves 10 tons of CO2 that is a major greenhouse
gas.
•The process can be applied to all rubber based materials.
•The system creates an alternative source of energy to replace petroleum
products and natural gas.
•System gives the opportunity to governments and local administrations to
deal with the waste tire problem to a great extent.
•System prevents the spread of diseases caused by waste tires.

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3. PYROLYSIS
Tire pyrolysis (thermal decomposition in an oxygen-free environment) is
currently receiving renewed attention. Recycling of tires by pyrolysis offers an
environmentally attractive method. The products of the tire pyrolysis process
are: Solid residue (30-35 wt%), liquid residue (40-45 wt%), scrap steel (10-15
wt%) and gases (10-15 wt%). The solid residue contains carbon black and the
mineral matter initially present in the tire. This solid residue may be used as
reinforcement in the rubber industry, as activated carbon or as smokeless fuel.
The liquid product consists of a very complex mixture of organic components.
Thus, the derived oils may be used directly as fuels, petroleum refinery
feedstock or a source of chemicals. The gaseous fraction is composed of non-
condensable organics as, H2, H2S, CO, CO2, CH4, C2H4, C3H6 etc. The gas fraction
can be used as fuel in the pyrolysis process.
3.1 PROCESS CONDITIONS
Pyrolysis of waste tires leads to the production of a solid carbon residue (char),
a condensable fraction (pyro-oil) and gases. The percentage of each phase is
influenced by process conditions, such as temperature, pressure, heating rate,
particle sizes, heat exchange system, catalysis etc. Pyrolysing waste tire at a
temperature between 300 and 720o
C and heating rates 5 and 80o
C min-1
found
that the maximum conversion of tire occurred at a temperature of 600o
C found
that the temperature does not significantly influence the char and gas yields
over 500o
C. However, temperature variations influence the gas composition

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pyrolysed cross-section samples (2-3 cm wide), representative of whole tire, at
300-700o
C. Tire-pyrolysis liquids are a complex mixture of hydrocarbons, which
contains 0.4% of N and 1.2% of S.
3.2 CHARACTERISTICS AND COMPOSITION OF THE
PYROLYSIS PRODUCTS
Use of pyrolysis as a method for recycling waste tire depends on the market
for pyrolysis products. For this reason, characterization of pyrolysis products
and possibilities of their application in other processes is very important. At
present time, the main application for solid char is its use as active carbon, as
reinforcement in rubber industry and as smokeless fuel. The liquid product is
used as a fuel, or a source of chemicals, scrap steel can be melted and with
some additives it can be used as normal steel & the gas fraction as a fuel in the
pyrolysis process. Quantity of the products produced is given in table below.
Products Weight %
Crude oil 40-45
Carbon black 30-35
Scrap steel 10-15
Gases 10-15
3.2.1 SOLID RESIDUE
Carbon Black is one of the main products recycled by pyrolysis technology. The
amount of recycled carbon black is 30-35% (depending on the type of tire) of
the total amount of scrap tire recycled in the system. Carbon black is used as

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Page 9 of 25
raw material or main ingredient in many industries and the chemical structure
of carbon black strengthens, lengthens the endurance, and improves the
coloring features of the materials.
Carbon black produced by pyrolysis application is more economical compared
to carbon black produced primarily from petroleum and is more price-efficient
to be used as an ingredient in the industries listed;
1) Electric cable jacketing
2) Conveyor band
3) Carrier Bands
4) Hose and doormat
5) Black nylon bag
6) Rubber additive
7) Automotive spare parts
8) Heat isolation
9) Black colorant in rubber materials
Elemental analysis of pyrolysis solid residue (carbon black)
Weight % Element
71 Carbon
13.3 Oxygen
5.4 Iron
2.8 Sulphur
2.3 Zinc
1.3 Calcium
0.3 Aluminium

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3.2.2 PYROLYSIS LIQUID PRODUCT
The liquid phase is the most important product of tire pyrolysis process. Gas
chromatography/Mass spectroscopy (GC/MS) is the method for analysing
pyrolysis liquid product, but also for analysing the gas yield and products of
char combustion. Pyrolysis oil contains a lot of aromatics (53.4–74.8%), some
nitrogenated (2.47–3.5%) and some oxygenated compounds (2.29–4.85%).
Their GCV 10,000kcal/kg is even higher than that specified for commercial
heating oils, but the sulphur content (1–1.2%) is close to or slightly below the
limit value. Significant quantities of valuable light hydrocarbons such as
benzene, toluene, xylene, limonene, etc. were obtained. The concentration of
these compounds increases with temperature up to 500°C and then decreases.
There is also an important portion of polycyclic aromatics, such as
naphthalenes, phenanthrenes, fluorenes, diphenlys, etc.; their concentration
as well as that of total aromatics increase significantly with temperature. This
oil typically contains 20-25 wt% of naphtha fraction with a boiling point lower
than 200o
C. The naphtha fraction typically contains 20-25 wt% dl- limonene.
3.2.3 STEEL WIRE
Tires contain steel wires and the amount ranges from 10%-15% of the total tire
weight. All of the steel present in the tire can be detached after the pyrolysis
recycling process is completed. Valuable steel wires are pressed and sold to
steel and scrap dealers.

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3.2.4 PYROLYSIS GASES
The pyrolysis gases contains CO, CO2, H2S and hydrocarbons such as CH4, C2H4,
C3H6 and C4H8, and their unsaturated derivatives.
Non-Condensable gasses arise during the recycling application which;
•Has a higher calorific value compared to natural gas
•Can replace natural gas and propane when stored
•Can be used as energy resource in gas burners, also used in pyrolysis system
The amount of gas generated in the system is 10%-15% of the total amount of
recycled tires and considering the 10 ton scrap tire/day recycling capacity, the
facility generates 900-1000 m³/day gas which has an enormous energy
potential when evaluated.

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4. EQUIPMENT STRUCTURE AND WORKING PRINCIPLE
OF PYROLYSIS OF OIL EQUIPMENT
The Equipment is composed of nine parts:
1) Reactor
2) Emissions Scrubber System
3) Feeding-in system.
4) Dedusting System.
5) Condensation system.
6) Storage oil System.
7) Fuel gas heating system (waste gas processing system).
8) Carbon black slag system.
9) Flue dust removal system.
4.1 DESCRIPTION OF THE PROCESS
The pyrolysis reactor is a horizontal type revolving split processor which
rotates on a horizontal axis. It is a two walled reactor, inside the first wall it is
filled with scrap rubber tyres with the help of feeding in system and between
the first and second wall it is filled with fuels like coal, wood or unliquefied gas.
The Reactor has an adjustable rotation rate from 0.2-0.4 rpm. The reactor is
heated externally. Sealing of reactor is a difficulty technology, especially for a

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Page 13 of 25
pyrolyser. The internal pressure of the reactor is higher than atmospheric
pressure. A special friction-type seal was designed and successfully applied to
the pyrolysis system with high temperature. But the use of rotary reactor is
advantageous for other pyrolysis technologies. Solid wastes with different
shapes, sizes, and heating values can be fed into the reactor in batches or
continually.
The Reactor is loaded with tyres and heated up by the fuel under it. The scrap
tires will get converted to gases which is a complex mixture of hydrocarbons
and slag when it heated up to a temperature of 4000
C in the reactor. The
exhaust gases at 5500
C will be transmitted by the pipe on the top of the
cracking reactor to the scrubber where impurities such as ash are removed
from the exhaust gas.
The cleaned exhaust gas is then sent to a dedusting system where the minute
impurities are cleaned off before the gas is sent to condensing system. In the
condensing system the gases are cooled to 600
C. The condensation of the
gases is done by the heat exchange. The liquid part of the gases is condensed
to crude oil. Liquid crude oil will be delivered to the storage tank and the
unliquefied exhaust gases are transported to exhaust gas recycle system which
transports the gases to the bottom of the cracking reactor and used as a fuel to
heat up the cracking reactor. The carbon black and the steel wire in the reactor
are transmitted out with the help of carbon black slag system.

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TIRE PYROLYSIS OIL PROPERTIES
Test Unit Results
Density g/cc 0.9
Flash point 0
C 40
Viscosity @ 400
C mm2
/s 6
Conradson carbon residue %wt 0.2
Asphaltine content %wt 0.47
Ash content %wt 0.001
Pour point 0
C -21
Sulphur content %wt 0.3083
Water by distillation %vol 0.05
Calorific value Kcal/kg 10500
Distillation at 1atm
IBP
05% Recovery
10% Recovery
20% Recovery
30% Recovery
40% Recovery
50% Recovery
60% Recovery
70% Recovery
80% Recovery
90% Recovery
0
C
50
80
115
141
163
187
225
260
294
340
364

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CARBON BLACK PROPERTIES
S.No. Test Result
1. Iodine Absorption number(mg/gm) 25
2. DBP Absorption (mg/gm) 50
3. pH value 7.86
4. Heating loss at 1100
C (% by mass) 0.6
5. Ash content ( % by mass) 9.23
6. Sieving material passing through 300 mesh IS sieve (% by
mass)
61.51
7. Gross calorific value (kcal/kg) 7000

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ANNEXURE 1: PYROLYSIS PLANT LAYOUT
REACTOR

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PYROLYSIS PLANT

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EQUIPMENT LIST
MACHINERY
SUPPLY COMMENTS
Commodity Dimensions Unit Quantity Notes
1. Reactor Φ 2600 x 7600 (16
mm) FULL OPEN
DOOR
set 1 Boiler
grade
( SA 516
gr 70 )
Reactor with 16 mm boiler
grade steel plate ( ASME
standard SA 516 gr 70 ).
Test certificates of the
Reactor steel plates will
be provided . Welding
quality inspection
certificate by third party
inspection will be
provided. Zero tolerance
check for machining and
facing accuracy achieved.
Reactor external gear
made with special grade
cast iron followed by heat
treatment and zero
tolerance machining.
2. Heavy Oil Tank Φ 600 set 1 Fabricated with MS. Main
Shell 6 mm & Front and
rear dishes of 8 mm.
Suitable pipe fittings
provided for drain
3. Vertical Condensers set 2 2 x 2 Fabricated with wall
thickness 6 mm , 37 tubes
of 3.2mm (Carbon Steel
SA 210 grade A-1), Top &
Bottom tube sheets 32
mm with zero tolerance
machining, 4 MS baffles
and 6 tie rods. Test
certificates will be
provided for boiler grade
tubes of condensers.

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4. Condenser Operating
Platform
2mts x 3 mts unit 1 Provided with 3 mm thick
chequered plate.
5. Condenser Operating
Platform
1.25 mts x 2.5 mts unit 1 Provided with 3 mm thick
chequered plate
6. Light Oil Tank Φ 1200 unit 2 2 x 3.5 KL Fabricated with MS. Main
shell 4 mm and side dishes
5 mm. Suitable man holes
provided for maintenance.
7. Water Seal Φ 900 set 1 Fabricated with MS. Main
8. Air Bag Φ 875 set 1 Fabricated with MS. Main
9. Expansion Bellow Φ 300 set 1 Stainless Steel expansion
joint with suitable MS
flanges
10. Reactor coupling Φ 330 set 1 Cast iron coupling
machined for zero
tolerance. Fitted with 32
mm gland rope of style 80.
11. Reactor gland rope 19 mm set 1+1 (Spare) 2 x 5 kgs Primary gland rope.
Spitman style 80. Spare
gland rope. Spitman style
1200.
12. Reactor door high
temperature bolts
12 pieces
13. Carbon Discharger set 1 Discharger with discharger
frame. 1 meter long
helical screw, with sealed
bearing and chain
coupling
14. Rupture disk with
Holder
set 1 Fike International make.
Made of inconell material.

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CONTROL PANEL & COOLING TOWER
1. Switch gear material Relays
Contractors
MCCBs
OLRs
L&T Make
2. Temperature & Pressure
indiacators
2 Multi span make
3. Fuses HRC
4. Digital Ammeter &
Digital Voltmeter
2 Radiant make
5. Pressure and
temperature
transmitters
2
6. Speed regulator 1 Powermeg make
6. Cooling Tower 50 TFR SITS Make (Hyderabad) with saber motor 2 HP. FRP
walls. Aluminum fan. 12 mm finns.
MOTORS and ELECTRICALS
1. Reactor motor 7.5 KW Dynaspede make ( 1 Year OEM warranty )
2. Carbon discharger 2 HP Crompton Greaves make with elecon gear box ( 1
Year OEM warranty )
3. Draught fan motor 5 HP Crompton Greaves make ( 1 Year OEM warranty )
4. Water pump 5 HP Open well submersible. Crompton Greaves make ( 1
Year OEM warranty )
5. Cooling tower motor 2 HP Saber motor ( 1 Year OEM warranty)
6. Oil pump 2 HP Crompton Greaves motor ( 1 Year OEM warranty ).

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With external pump and gear box.
7. 1 sqmm 2 core copper
PVC flexible cable
175 MTS Polycab make
8. 2.5 sqmm 3 core copper
PVC flexible cable
PVC flexible cable
20 MTS Polycab make
REACTOR DRIVE AND DRAFT FAN PARTS
Speed
Reducer
assembly
Set 1 Heavy duty gear box assembly with pinion machined and
adjested to reactor gear.
Reactor
motor
Pieces 1 10 HP Dynaspeede integrated systems make.
Dyno Drive Pieces 1 Dynaspeede integrated systems make.
Speed
controller
Pieces 1 + 1 (
controller
slot)
Speed controller with spare controller port provided in the
control panel.
Draught
Fan
Set 1
Draft Fan
Motor
Set 1 5 HP of Crompton and Greaves make.
Cast Iron
Fitting
Φ 325 Set 1
Oil Pipe Line, Gas Pipe Line & Supporting Frame
1. 25 NB pipe A class 14 Pipes(84
meters)
Jindal make. Used in platform railing.
2. 25 NB pipe B class 4 Pipes (24
meters)
Jindal make IS 1239(part1). Used in water pipe
lines connecting condenser to scrubber and
condenser to water seal. Reactor gas pipe line.

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meters)
Jindal make IS 1239(part1). Used in oil lines & gas
lines.
meters)
Jindal make IS 1239(part1). Used in condenser
water lines.
5. 80 NB pipe B class 1 Pipe (6
meters)
Jindal make IS 1239(part1). Used in air bad valve
line and view glasses.
meters)
Jindal make IS 1239(part1). Used for platform
legs and oil & gas line.
meters)
Jindal make IS 3589 5 mm schedule. Used for gas
line from reactor to condensers and gas line in
condenser lines.
meters)
Jindal make IS 3589. Used for exhaust gas line.
Pipe Fitting
MS nipple Φ50 Piece 30
MS pipe fittings used in appropriate pipe connections.
90 deg Bend Φ50 Piece 15
T Joint Φ50 Piece 6
T Joint Φ25 Piece 6
T Joint Φ25*25 Piece 4
90 deg Bend (
Seamless)
Φ300 Peice 8 Exhaust Line
90 deg Bend ( Φ200 Peice 1 Gas Line

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Seamless)
Gaskets
Metallic
gaskets
1500 mm
x
1600 mm
2 sheets 30.50 Kgs Style 59. Spitman make. For high temperature joints. 1 sheet for
installation. 1 sheet useful to generate spares according to future
maintenance requirements.
Non
metallic
gaskets
1500 mm
x
1600 mm
1 sheet 13.80 kgs Style 20. Spitman make. For low temperature joints. Half sheet for
installation. Half sheet useful to generate spares for future
maintenance requirement.
Flange & Blind Plate :-
Flange 2 inch Pieces 34
Blind
Plate
1 inch Pieces 6
Blind
Plate
1.5 inch Pieces 7
Blind
Plate
6 inch Pieces 3
Blind
Plate
8 inch Pieces 10
Blind
Plate
12 inch Pieces 1

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Furnace and Waste Gas Burning Room
1. Furnace Door 300 * 400 Pieces 2 Cast iron casting
2. Furnace Bar Pieces 45 Cast iron casting
3. Burner Pistols Set 5 Cast iron housing with stainless steel
burner
4. Blowers Set 5 0.33 Hp air blowers with 1 year OEM
warranty.
5. Metal braided hose
pipes
Φ 60 Meters 5 For connecting gas line to burners
7. Burner bricks Pieces 5 Heat treated fire cement casting. 25
Kgs each.
8. Stainless Steel hose
pipe joints
Φ 60 Pieces 10 For connecting flexible hose pipe.
Meters, Viewing mirror & safety valves :-
Temperature
Meters
0 – 6000
Pieces 3
Pressure
Meters
0-1 Kg, 0-2 Kg Pieces 3
CP siphon
cock
3/8 bsp Pieces 4
CPQ siphon
pipe
3/8 bsp Pieces 3
CP U shape
siphon pipe
3/8 bsp Pieces 1
MS Forged
socket
3/8 bsp Pieces 10
MS Forged
socket
½ bsp Pieces 10
MS nipple C class 1*9 inch Pieces 12

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CONTACT INFORMATION
Raghuvardhan Reddy Suram
SENIOR MARKETING MANAGER,
Accpre Engineering Pvt.Ltd
Phone :+91-9705233322
raghuvardhan@accpre.net
MS nipple C class 1.5*9inch Pieces 12
FCS # 800
globe valve
1 inch Pieces 2 RM make
SS ball valve 1 inch Pieces 15
SS ball valve 1.5 inch Pieces 9
Bronze safety
relief valve
1 inch Pieces 1 Mahavir make
High
temperature
valve
3 inch Pieces 1 High temperature ball valve with PTFE seating.
Pressure
relief valve
1.5 inch Pieces 1

ACCPRE Engineering Pvt. Ltd.
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ACCPRE Engineering Pvt.Ltd. Page 1
Dear Sir,
In reference to all our conversations about providing Machinery for your 12 & 10 MTD Tire
Pyrolysis plant. We have given the required quotation for all the equipments you have requested for,
i.e. Plant Machinery for a 12 & 10 MTD scrap tyre pyrolysis plant, Please take your time in browsing
through the quotation.
Kindly feel free to contact us in case of any clarifications required.
Meanwhile we assure you our prompt attention and best of services at all times.
Thanking you,
Yours faithfully,
For ACCPRE ENGINEERING PVT LTD.
Raghuvardhan Reddy Suram,
Senior Manager Marketing.

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Equipments List
MACHINERY
SUPPLY COMMENTS
Commodity Dimensions Unit Quantity Notes
1. Reactor Φ 2600 x 7600 (16
mm) FULL OPEN
DOOR
Set 1 Boiler
grade
( SA 516
gr 70 )
Reactor with 16 mm boiler grade
steel plate ( ASME standard SA
516 gr 70 ). Test certificates of
the Reactor steel plates will be
provided . Welding quality
inspection certificate by third
party inspection will be provided.
Zero tolerance check for
machining and facing accuracy
achieved. Reactor external gear
made with special grade cast iron
followed by heat treatment and
zero tolerance machining.
2. Heavy Oil Tank Φ 600 Set 1 Fabricated with MS. Main Shell 5
mm & Front and rear dishes of 6
mm. Suitable pipe fittings
provided for drain
3. Vertical
Condensers
Set 2 2 x 2 Fabricated with wall thickness 5
mm , 37 tubes of 3.2mm (Carbon
Steel SA 210 grade A-1), Top &
Bottom tube sheets 25 mm with
zero tolerance machining, 4 MS
baffles and 6 tie rods. Test
certificates will be provided for
boiler grade tubes of condensers.
4. Condenser
Operating
Platform
2mts x 3 mts Unit 1 Provided with 3 mm thick
chequered plate.

8-2-601/B/22, Road No.10
Ph +9140-65810328
5. Condenser
Operating
Platform
1.25 mts x 2.5 mts Unit 1 Provided with 3 mm thick
chequered plate
6. Light Oil Tank Φ 1200 Unit 2 2 x 3.5 KL Fabricated with MS. Main shell 4
mm and side dishes 5 mm.
Suitable man holes provided for
maintenance.
7. Water Seal Φ 900 Set 1 Fabricated with MS. Main shell 4
maintenance.
8. Air Bag Φ 875 Set 1 Fabricated with MS. Main shell 4
maintenance.
9. Expansion Bellow Φ 300 Set 1 Stainless Steel expansion joint
with suitable MS flanges
10. Reactor coupling Φ 330 Set 1 Cast iron coupling machined for
zero tolerance. Fitted with 32
mm gland rope of style 80.
11. Reactor gland
rope
19 mm Set 1 10 kgs Primary gland rope. Spitman style
80. Spare gland rope. Spitman
style 1200.
12. Reactor door high
temperature bolts
12 pieces
13. Carbon Discharger Set 1 Discharger with discharger frame.
1 meter long helical screw, with
sealed bearing and chain
coupling
14. Rupture disk with
Holder
Set 1 Fike International make. Made of
inconell material.

8-2-601/B/22, Road No.10
Ph +9140-65810328
CONTROL PANEL & COOLING TOWER
1. Switch gear material Relays
Contractors
MCCBs
OLRs
L&T Make
2. Temperature & Pressure
indicators
2 Multi span make
3. Fuses HRC
4. Digital Ammeter &
Digital Voltmeter
2 Radiant make
5. Pressure and
temperature
transmitters
2
6. Speed regulator 1 Powermeg make
6. Cooling Tower 50 TFR SITS Make/or similar (Hyderabad) with saber motor 2
HP. FRP walls. Aluminum fan. 12 mm finns.
MOTORS and ELECTRICALS
1. Reactor motor 7.5 KW Dynaspede make/or similar ( 1 Year OEM warranty )
2. Carbon discharger 2 HP Crompton Greaves make with elecon gear box ( 1
Year OEM warranty )
3. Draught fan motor 5 HP Crompton Greaves make ( 1 Year OEM warranty )

8-2-601/B/22, Road No.10
Ph +9140-65810328
4. Water pump 5 HP Open well submersible. Crompton Greaves make ( 1
Year OEM warranty )
5. Cooling tower motor 2 HP Saber motor ( 1 Year OEM warranty)
6. Oil pump 2 HP Crompton Greaves motor ( 1 Year OEM warranty ).
With external pump and gear box.
7. Screw conveyor motor 2HP Crompton Greaves make with elecon gear box ( 1
Year OEM warranty )
PVC flexible cable
9. 2.5 sqmm 3 core copper
PVC flexible cable
PVC flexible cable
20 MTS Polycab make
REACTOR DRIVE AND DRAFT FAN PARTS
Speed
Reducer
assembly
Set 1 Heavy duty gear box assembly with pinion machined and
adjested to reactor gear.
Reactor
motor
Pieces 1 10 HP Crompton greaves
VFD Pieces 1
Speed
controller
Pieces 1 Speed controller
Draught
Fan
Set 1
Draught
Fan Motor
Set 1 5 HP of Crompton and Greaves make.

8-2-601/B/22, Road No.10
Ph +9140-65810328
Cast Iron
Fitting
Φ 325 Set 1
Oil Pipe Line, Gas Pipe Line & Supporting Frame (As per site specifications)
1. 25 NB pipe A class 14 Pipes(48
meters)
Jindal make. Used in platform railing.
meters)
Jindal make IS 1239(part1). Used in water pipe
lines connecting condenser to scrubber and
condenser to water seal. Reactor gas pipe line.
meters)
Jindal make IS 1239(part1). Used in oil lines & gas
lines.
meters)
Jindal make IS 1239(part1). Used in condenser
water lines.
5. 80 NB pipe B class 1 Pipe (6
meters)
Jindal make IS 1239(part1). Used in air bad valve
line and view glasses.
meters)
Jindal make IS 1239(part1). Used for platform
legs and oil & gas line.
meters)
Jindal make IS 3589 5 mm schedule. Used for gas
line from reactor to condensers and gas line in
condenser lines.
meters)
Jindal make IS 3589. Used for exhaust gas line.
Pipe Fitting

8-2-601/B/22, Road No.10
Ph +9140-65810328
MS pipe fittings used in appropriate pipe connections.
As per site specifications
90 deg Bend (
Seamless)
Φ300 Piece 8 Exhaust Line,
90 deg Bend (
Seamless)
Φ200 Piece 1 Gas Line
Gaskets
Metallic
gaskets
1500 mm
x
1600 mm
1 sheet 15 Kgs Style 59. Spitman make. For high temperature joints. 1 sheet for
installation. 1 sheet useful to generate spares according to future
maintenance requirements.
Non
metallic
gaskets
1500 mm
x
1600 mm
1 sheet 13.80 kgs Style 20. Spitman make. For low temperature joints. Half sheet for
installation. Half sheet useful to generate spares for future
maintenance requirement.

8-2-601/B/22, Road No.10
Ph +9140-65810328
Flange & Blind Plate :-
Flange 2 inch Pieces 34 As per site specifications
Blind
Plate
1.5 inch Pieces 7 As per site specifications
Blind
Plate
6 inch Pieces 2 As per site specifications
Blind
Plate
Blind
Plate
Furnace and Waste Gas Burning Room
1. Furnace Door 300 * 400 Pieces 2 Cast iron casting
2. Furnace Bar Pieces 45 Cast iron casting
3. Blowers Set 7 0.33 Hp air blowers with 1 year OEM
warranty.
4. Metal braided hose
pipes
Φ 60 Meters 7 For connecting gas line to burners
5. Burner bricks Pieces 7 Heat treated fire cement casting.
6. Stainless Steel hose
pipe joints
Φ 60 Pieces 14 For connecting flexible hose pipe.

8-2-601/B/22, Road No.10
Ph +9140-65810328
Meters, Viewing mirror & safety valves :-
Temperature
Meters
0 – 6000
Pieces 4
Pressure
Meters
0-1 Kg, 0-2 Kg Pieces 4
CP siphon
cock
3/8 bsp Pieces 4
CPQ siphon
pipe
3/8 bsp Pieces 3
CP U shape
siphon pipe
3/8 bsp Pieces 1
MS Forged
socket
3/8 bsp Pieces 10
MS Forged
socket
½ bsp Pieces 10
MS nipple C class 1*9 inch Pieces 12
MS nipple C class 1.5*9inch Pieces 12
FCS # 800
globe valve
1 inch Pieces 1 RM make
CI ball valve 1 inch Pieces 15

8-2-601/B/22, Road No.10
Ph +9140-65810328
SCOPE OF SERVICES
ACCPRE Engineering Pvt. Ltd. (AEPL) shall render following services in setting up of Scrap
rubber tire Pyrolysis plant.
A. Business and Enterprise Consulting
 Conceptualizing the project according to customer requirement and their business
interests
 Preparation of Detailed Project Report (DPR)
 Documentation necessary for registration of the proposed project in small scale
industries
 Documentation necessary for required clearances from Pollution Control Board
 Documentation necessary for project Financial closure
B. Technical & Engineering services*
 Preparation of General Arrangement (G. A.) drawings
 Preparation of Pipe Routing drawings
 Preparation of Civil lay-out drawing
CI ball valve 1.5 inch Pieces 9
Bronze safety
relief valve
1 inch Pieces 1 Mahavir make
High
temperature
valve
3 inch Pieces 1 High temperature ball valve with PTFE seating.
Pressure
relief valve
1.5 inch Pieces 1

8-2-601/B/22, Road No.10
Ph +9140-65810328
 Electrical load data calculation
 Supervising the Erection of the project machinery and auxiliaries
 Testing and Commissioning of the plant
 Training the plant engineers (during Project Commissioning phase) for running the plant
post commissioning
 Detailed manuals for operation of machinery (2 copies each)
Warranty and Service
1. Machinery parts supplied by Accpre engineering are covered under 1 year warranty on
manufacturing defects.
2. Necessary service and spares are provided by ACCPRE Engineering Pvt Ltd after 1 year at
a price.
PRICE
For 12MT
Part A Machinery & Auxiliaries
(Ex-works)
Rs. 46,00,000*
TOTAL Rs. 46,00,000*
* The price excludes Local Taxes (5% VAT) or 2% CST
 Part A includes all equipments mentioned in the “Equipments List” section
For 10MT
Part A Machinery & Auxiliaries
(Ex-works)
Rs. 44,00,000*
TOTAL Rs. 44,00,000*
* The price excludes Local Taxes (5% VAT) or 2% CST
 Part A includes all equipments mentioned in the “Equipments List” section

8-2-601/B/22, Road No.10
Ph +9140-65810328
Additional equipment
Tyre cutting Machine
Power 5hp
Motor make Crompton and Greaves
Price Rs.1,30,000
Capacity Can cut at least 100 radial tyres in 1 hr.
Oil burning system
Oil consumption 90Litres per batch
No. Of Burners 2
No. Of blowers 2
Blowers capacity 1hp each
Tank 500Litres capacity
Price Rs.1,50,000
Terms and Conditions
1. Offer is valid for one month from the date.
2. All local taxes (12.36 % service tax on service component & 5% VAT on machinery
component) & CST (If applicable) are excluded in the price.
Client scope

8-2-601/B/22, Road No.10
Ph +9140-65810328
1. All liaisoning works related to SSI, PCB, Industries & Fire Dept and all other Govt related
departments and the charges related to the above would be in clients scope.
2. Transportation of machinery from site of manufacturing to plant site will be arranged by
Client.
3. Unloading of all the machinery would be under client scope.
4. Implementation & cost of the civil foundation (reactor, condensers, scrubber, belt
conveyor, waste gas burning room) based on the civil foundation drawing provided by
AEPL would be in clients scope.
5. Necessary security for machinery at the plant site has to be provided by the client.
6. All other civil constructions: Plant shed, storage room for Black Carbon, Office room,
Compound wall/Fencing, etc. would come under client scope.
7. Electricity transformer & Line charges payable to Electricity Board would be in client’s
scope.
8. Water and Sewerage charges payable to Water Board & Bore-well charges would be in
clients scope.
9. Accommodation and travel for our engineers during plant visit has to be arranged by
Client. Food, lodging, boarding and local transport for the technical staff during erection
has to be arranged by the client.
10. Power line from the transformer/ generator to the control panel should be provided by
the client.
11. All necessary tools and machinery required for installation and commissioning will be
arranged by Client. (Labour cost, cranes, erection consumables, welding machines,
cutters, testing tools, electrical cables).
Project Schedule & Payment Structure (12MT)
Phase Targets
Fees
Payment Amount (Rs.`)
Phase I
Placement of Order for Plant
Machinery Machinery
25,00,000*
Phase
II
Upon inspection of machinery by
client at machinery fabrication site. Machinery
21,00,000*
Total (Rs.) 46,00,000*

8-2-601/B/22, Road No.10
Ph +9140-65810328
(*excluding local Taxes (cst@2% or vat@5%))
Project Schedule & Payment Structure (10MT)
Phase Targets
Fees
Payment Amount (Rs.`)
Phase I
Placement of Order for Plant
Machinery Machinery
24,00,000*
Phase
II
Upon inspection of machinery by
client at machinery fabrication site. Machinery
20,00,000*
Total (Rs.) 44,00,000*
(*excluding local Taxes (cst@2% or vat@5%))
About ACCPRE Engineering Pvt. Ltd.
We are leaders in manufacturing, installing & commissioning waste plastic and tyre pyrolysis
plants in India. We design, manufacture, supply, install and commission state of art waste
plastic and tyre pyrolysis plants. We have 15 projects running across Andhra Pradesh and
Tamil nadu. Our company, ACCPRE Engineering Pvt. Ltd, with headquarters in Hyderabad,
AP provides end to end technical consulting in helping investors setup Tire Pyrolysis
units. Our Technical Team includes engineers from the prestigious Indian Institute of
Technology (IITs), who have developed the most cost effective and hassle free solution to
our illustrious business clients across India.

8-2-601/B/22, Road No.10
Ph +9140-65810328
Our Clients
1) M/S ALLIANCE HYDROCARBONS ------------- NELLORE, ANDHRA PRADESH.
2) M/S SAI SRINIVASA RENEWABLES ------------NELLORE, ANDHRA PRADESH.
3) M/S BALAJI CONVERSIONS---------------------NELLORE, ANDHRAPRADESH.
4) M/S ESTRO OIL CORPORATION -------------- CHITTOR, ANDHRA PRADESH.
5) M/S SAI SRI RECYCLING PVT.LTD-------------NALGONDA, ANDHRA PRADESH.
6) M/S INFINITY POLYMERS----------------------NALGONDA, ANDHRA PRADESH.
7) M/S OJASVI HYDROCARBONS-----------------NALGONDA, ANDHRA PRADESH.
8) M/S SUPREME OIL CORPORATION ----------KRISHNA, ANDHRA PRADESH.
9) M/S SRI VENKATESWARA INDUSTRIES------ KRISHNA, ANDHRAPRADESH.
10) M/S PIONEER RENEWABLES-----------ANANTHAPUR, ANDHRA PRADESH.
11) M/S HARIKA PYRO-PRODUCTS-------WARANGAL, ANDHRA PRADESH.
12) M/S SRUTHI INDUSTRIES ---------------MAHABOOBNAGAR, ANDHRA PRADESH.
13) M/S AGNI CRUMB RUBBER INDUSTRIES------------MAHABOOBNAGAR,
ANDHRAPREADESH
14) M/S JADE BIOFUEL -------------------------MAHABOOBNAGAR, ANDHRAPRADESH.
15) M/S ALLIANCE EXTRACTION OILS PVT.LTD----MAHABOOBNAGAR, ANDHRAPRADESH.
16) M/S PUNAR ECOTECH PVT.LTD-----------CHEYYAR, TAMILNADU.
17) M/S GS VENTURES--------------------------CHENNAI, TAMILNADU
18) M/S MARUTHI INDUSTRIES----------------PRAKASAM, ANDHRAPRADESH.
19) M/S HYDERABAD RECLAIM PVT.LTD------MEDAK, ANDHRAPRADESH.
20) M/S AADITHYA POLYMERS TECH PVT.LTD-MEDAK, ANDHRAPRADESH.
21) M/S AUREATE OIL PVT.LTD-----------------HARYANA.

8-2-601/B/22, Road No.10
Ph +9140-65810328
Contact Information:
Regd Off: 8-2-601/B/22, Road No.10
Ph +9140 65810238
Senior Manager Marketing
Mob +91 9705233322

8-2-601/B/22, Road No.10
Ph +9140-65810328
Dear Sir,
In reference to all our conversations we have given the required quotation for all the services
you have requested for Erection and Commissioning & On-site services. Please take your time in
browsing through the quotation.
Kindly feel free to contact us in case of any clarifications required.
Meanwhile we assure you our prompt attention and best of services at all times.
Thanking you,
Yours faithfully,
For ACCPRE ENGINEERING PVT LTD.
Senior Manager Marketing.

8-2-601/B/22, Road No.10
Ph +9140-65810328
SCOPE OF SERVICES
ACCPRE Engineering Pvt. Ltd. (AEPL) shall render following services in setting up of Scrap
rubber tire Pyrolysis plant.
A. Business and Enterprise Consulting
 Conceptualizing the project according to customer requirement and their business
interests
 Preparation of Detailed Project Report (DPR)
 Documentation necessary for registration of the proposed project in small scale
industries
 Documentation necessary for required clearances from Pollution Control Board
 Documentation necessary for project Financial closure.
B. Technical & Engineering services
 Preparation of General Arrangement (G. A.) drawings
 Preparation of Pipe Routing drawings
 Preparation of Civil lay-out drawing
 Electrical load data calculation
 Erection of the project machinery and auxiliaries
 Testing and Commissioning of the plant
 All necessary tools , machinery, man power required for installation and commissioning
will be arranged by ACCPRE ENGINEERING PVT.LTD.
 Training the plant engineers (during Project Commissioning phase) for running the plant
post commissioning.
 Detailed manuals for operation of machinery (2 copies each).

8-2-601/B/22, Road No.10
Ph +9140-65810328
PRICE
3,00,000/- (excluding local
Taxes*)
PART I Erection & Commissioning Services*
TOTAL 3,00,000/- (excluding local
Taxes*)
* The price excludes Local taxes 12.36% Service tax on service component.
Note: Machinery component and service component are clearly mentioned in the payment
schedule & structure section of this document.
 Part I includes ,
1.Complete Documentation for various departments like,
 SSI
 Pollution control board(PCB)
 DTCP
 Panchayat
 Fire Department
 Factories Department
 Power
2.Complete Erection & Commissioning Services.
Client scope
1. All liaisoning works related to SSI, PCB, Industries & Fire Dept and all other Govt related
departments and the charges related to the above would be in clients scope.
2. Transportation of machinery from site of manufacturing to plant site will be arranged by
Client.
3. Unloading of all the machinery would be under client scope.
4. Implementation & cost of the civil foundation (reactor, condensers, scrubber, belt
conveyor, waste gas burning room) based on the civil foundation drawing provided by
AEPL would be in clients scope.
5. Necessary security for machinery at the plant site has to be provided by the client.

8-2-601/B/22, Road No.10
Ph +9140-65810328
6. All other civil constructions: Plant shed, storage room for Black Carbon, Office room,
Compound wall/Fencing, etc. would come under client scope.
7. Electricity transformer & Line charges payable to Electricity Board would be in client’s
scope.
8. Water and Sewerage charges payable to Water Board & Bore-well charges would be in
clients scope.
9. Accommodation and travel for our engineers during plant visit has to be arranged by
Client. Food, lodging, boarding and local transport for the technical staff during erection
has to be arranged by the client.
10. Power line from the transformer/ generator to the control panel should be provided by
the client.
Terms and Conditions
1. Offer is valid for one month from the mentioned date.
2. All local taxes (12.36 % service tax on service component) & CST (If applicable) are
excluded in the price.
Payment Structure and Schedule:-
Phase Targets
Payment Amount (Rs.)
Phase I Upon Agreement Sign-of 2,00,000
Phase II
Upon inspection of machinery by client at
machinery fabrication site. 1,00,000
About ACCPRE Engineering Pvt. Ltd.
We are leaders in manufacturing, installing & commissioning waste plastic and tyre pyrolysis
plants in India. We design, manufacture, supply, install and commission state of art waste
plastic and tyre pyrolysis plants. We have 15 projects running across Andhra Pradesh and
Tamil nadu. Our company, ACCPRE Engineering Pvt. Ltd, with headquarters in Hyderabad,
AP provides end to end technical consulting in helping investors setup Tire Pyrolysis

8-2-601/B/22, Road No.10
Ph +9140-65810328
units. Our Technical Team includes engineers from the prestigious Indian Institute of
Technology (IITs), who have developed the most cost effective and hassle free solution to
our illustrious business clients across India.
Our Clients
1) M/S ALLIANCE HYDROCARBONS ------------- NELLORE, ANDHRA PRADESH.
2) M/S SAI SRINIVASA RENEWABLES ------------NELLORE, ANDHRA PRADESH.
3) M/S BALAJI CONVERSIONS---------------------NELLORE, ANDHRAPRADESH.
4) M/S ESTRO OIL CORPORATION -------------- CHITTOR, ANDHRA PRADESH.
5) M/S SAI SRI RECYCLING PVT.LTD-------------NALGONDA, ANDHRA PRADESH.
6) M/S INFINITY POLYMERS----------------------NALGONDA, ANDHRA PRADESH.
7) M/S OJASVI HYDROCARBONS-----------------NALGONDA, ANDHRA PRADESH.
8) M/S SUPREME OIL CORPORATION ----------KRISHNA, ANDHRA PRADESH.
9) M/S SRI VENKATESWARA INDUSTRIES------ KRISHNA, ANDHRAPRADESH.
10) M/S PIONEER RENEWABLES-----------ANANTHAPUR, ANDHRA PRADESH.
11) M/S HARIKA PYRO-PRODUCTS-------WARANGAL, ANDHRA PRADESH.
12) M/S SRUTHI INDUSTRIES ---------------MAHABOOBNAGAR, ANDHRA PRADESH.
13) M/SAGNI CRUMB RUBBER INDUSTRIES------------MAHABOOBNAGAR,
ANDHRAPREADESH
14) M/S JADE BIOFUEL -------------------------MAHABOOBNAGAR, ANDHRAPRADESH.
15) M/S ALLIANCE EXTRACTION OILS PVT.LTD----MAHABOOBNAGAR, ANDHRAPRADESH.
16) M/S PUNAR ECOTECH PVT.LTD-----------CHEYYAR, TAMILNADU.
17) M/S GS VENTURES--------------------------CHENNAI, TAMILNADU
18) M/S MARUTHI INDUSTRIES----------------PRAKASAM, ANDHRAPRADESH.
19) M/S HYDERABAD RECLAIM PVT.LTD------MEDAK, ANDHRAPRADESH.
20) M/S AADITHYA POLYMERS TECH PVT.LTD-MEDAK, ANDHRAPRADESH.
21) M/S AUREATE OIL PVT.LTD-----------------HARYANA.
Contact Information:
Regd Off: 8-2-601/B/22, Road No.10
Ph +9140 65810238
Mob +91 9705233322
Senior Manager Marketing

1
WHY
???
Accpre specializes in design and manufacturing of plant and machinery in
the field of Pyrolysis Industry. We undertake projects on concept to
commissioning basis as well as turnkey consultants.
Our Business Value
Build projects on-time in a cost-effective manner while maintaining high
quality to the maximum satisfaction of clients
ACCPRE share the business objectives of clients and in process of work
become pseudo business partners who conscientiously keep making
suggestions and recommendation on their ultimate needs, problems and
opportunities. Tailor made solutions are then offered with dedicated
documented support system after projects have been commissioned.
Different client needs are different but their Goal is same- PROFIT. Thus, we
offer complete range of customized solutions which cover design,
manufacture & supply of Pyrolysis equipments & auxiliaries.
Client Challenges
 Adapt to the changing market conditions
 Innovate continuously
 Optimize costs, while maintaining high customer satisfaction
 Accelerate time-to-market for new products and services
 Integrate distributed operations and networks
 Meet industry standards and compliance requirements
 Leverage emerging technologies effectively

2
ADVANTAGE- Accpre!!
Consulting Advantage…
@ Accpre, our team understands our client interest and his requirements,
we try to recognize the client intricacies & complexities and in-turn make
an effort to ensure a smooth operation, right from analysis to
implementation and eventually turning it into a Successful profitable asset
for the client.
Our advantage over others is:
 Detailed Project Report
 Financial Reports
 All Paper Work, drawings, Blue prints for the various Government
departments and their subsidiary organizations which include-
District Industries Centre: Entrepreneurship Memorandum (Part 1 &
Part 2), Factories Dept., Fire Dept., Pollution Control Board,
Electricity Dept., Town and country planning, Panchayat Permissions
 Accpre has the resources/contacts of licensers who could help you in
getting the required licenses/permissions.
 Accpre Manufacturers all the Machinery indigenously. The entire
manufacturing process is supervised by stationed competent &
experienced Accpre engineers and technicians to give our clients the
best machine- qualitatively & technically. The balance of the plant &
machinery are manufactured or fabricated on site under Accpre
surveillance to give our clients a complete peace of mind.
 Accpre undertakes entire erection and commissioning of supplied
equipment as well as offers quick spot service calls to provide timely
and effective solutions during and after warranty period by its service
engineers who are well trained & vastly experienced.
 Qualitative & Quantitative Assurance.

3
Technical Advantage...
 Comprehensive Technical documentation.
 Complete Erection of machinery, tanks, auxiliaries, Generator Set,
Electricals, etc.
 Includes all erections materials, consumables, labour & logistics
hence, No hidden costs.
 Personalized integration of technology, innovations, and modern
developments as per clients’ requirements.
 All our Engineers, Technicians, Contractors are well trained and
highly experienced with the pyrolysis equipment.
Machinery Advantage...
Accpre strives for distinction by providing our clients the best in class
machinery. We invariable integrate innovations, latest technical
developments & strategies.
 Greater Reactor Thickness: 16 MM thickness- Increases safety
 Full-size reactor: 2600mm x 7600mm - We would like to give a
reactor which can actually fit in 10 MT of tyre per day and not water.
 Dual set Condensers: Better oil yield- By giving our clients an
additional set of condensers, we assure our clients an enhanced 4 %
yield of oil.
 Auto Slag system with Screw Conveyor: Better Black carbon handling
for healthier & improved working condition. This would also increase
Black carbon yield by approximately 1 % by restricting loses.
 Anti pollution devices: Scrubber and De-duster system- These
systems are devised based on the pollution norms prevailing in India.

4
ACCPRE Warranty...
All the machinery supplied by Accpre is warranted for a period of 1 year.
 Direct Warranty: Unlike other Machinery providers or traders, we
take the pride of giving our clients, the first hand warranty i.e.
Warranty provided by ACCPRE ENGINEERING PRIVATE LIMITED.
 One stop solution: Accpre would not like its customers to run from
one corner to another for the execution of warranty. Accpre offers
quick spot service calls to provide timely and effective solutions
during and after warranty period by its service engineers who are
well trained & vastly experienced.
 Accpre customers can purchase the AMC (Annual Maintenance
Contract) after expiry of warranty.
…………Accpre warranty exceeds prevailing industry standards.
Turn Key Solutions Advantage…
One Stop Solution:
Business consulting
Site suitability
Documentation
Government permissions
Loans
Machinery
Auxiliaries
Erection
Warranty
Training
Commissioning –
Buy back
……...much more ………..except PROFITS

5
ACCPRE!! We call ourselves Pyrolysis- End to End Turn Key consultants
rather than Traders.
“ACCPRE: The one and only Erection Procurement Commissioning providers
for pyrolysis equipment” throughout INDIA

FIGURE 3: CONDENSORS AND LIGHT OIL TANKS

FIGURE 4: BACKEND VIEW OF THE REACTOR

FIGURE 5: REACTOR DOOR WITH DISCHARGER

FIGURE 6: SIDE VIEW OF THE PYROLYSIS SYSTEM

12 MTD Tyre Pyrolysis Plant Project Cost……. (Approximate)
Cost Taxes (Rs.) Total(Rs.)
Approx Machinery Cost 4600000 230000 (5 % VAT) 4630000
Approx Machinery Transportation & Onsite
Erection Services: Labour cost, cranes,
Boarding & lodging for engineers, erection
consumables, welding machines, cutters,
testing tools, electrical cables
700000 ------(12.36 % ST if
applicable)
700000
TOTAL 5100000 5320000
Basic Civil Cost: TOTAL
Foundations & Beds
Carbon Room(2000 sft)
Machinery shed (2000 sft without walls)
Extra gas Burner room
Scrubber
Carbon Pit/Conveyor channel
Grate bars
1525000
300000
600000
350000
35000
100000
100000
40000
(Taxes if applicable) 1525000
D G Set (40 kva kirloskar)- new 400000 (Including VAT) 400000
Main Oil Tank (25 KL)- new 250000 (Including VAT) 250000
TOTAL 7275000 7505000
Bribes and permission 150000
Transformer cost
Working Capital 2000000
Misc (cost of land, land leveling, etc)

ANNEXURE - A
GOVERNMENT OF ANDHRA PRADESH
ABSTRACT
Industries & Commerce Department – Incentives for setting up of New Industries
in Andhra Pradesh- Industrial Investment Promotion Policy for 2005-2010-
Orders- Issued.
INDUSTRIES AND COMMERCE (IP) DEPARTMENT
G.O.Ms.No.178 Dated:21-06-2005
Read the following:-
1 G.O.Ms.No.108, Industries & Commerce (IP) Department, Dated 20-5-96.
2 G.O.Ms.No.241, Industries & Commerce (IP) Department, Dated:15.7.98
3 G.O.Ms.No.9, Industries & Commerce (IP) Department, Dated:5-1-2001
4. G.O.Ms.No.141, Industries & Commerce(IP)Department,Dated:3-7-2004
****
O R D E R:
Government is extending various Incentives for encouraging establishment
of new industrial units in the State since 1961. In the reference 3rd read above,
Government have issued new Industrial Policy 2000- 2005, which was concluded
by 31.3.2005.
2) After detailed examination and after having discussions with various
industrial Organisations such as CII, FAPSIA, FICCI and taking into consideration
of recommendations of Industrial Associations, a policy of various States viz.,
Karnataka, Maharastra, Gujarat, West Bengal and to make a policy with
emphasis on Creation of Quality Infrastructure, Incentivising Investments,
Building Industrial Competency in Women, Quality Competitiveness, Export
Promotion, Environmental Friendly Climate, Attracting Mega Investments,
Attracting Foreign Direct Investment, Access to Market, Intellectual Property
Rights, Fostering Industrial Clusters, Prevention of Industrial Sickness,
Preventing Migration, Permitting Industries to Exit, towards better Regulation,
Policy Measures, Thrust Sectors, the Government approved a new “Industrial
Investment Promotion Policy 2005-2010” as appended at Annexure-I.
3) Under the new “Industrial Investment Promotion Policy 2005-2010”, the
Government approved the following fiscal benefits covering the categories of a)
SSI/Tiny units b) SC/ST Entrepreneurs c) Women Entrepreneurs d) Units other
than SSI/Tiny (Large & Medium Scale Industries) and e) Mega Projects:
3.1.0 SSI/Tiny units
Small Scale Industry (SSI) means a Unit having the investment on plant
and machinery (Productive only) up to limit as defined by the Government
of India from time to time.

Tiny Industry means an industry in which Investment plant and machinery
(Productive only) up to limit as defined by the Government of India from
time to time.
3.1.1. 100% reimbursement of Stamp duty and transfer duty paid by the
industry on purchase of land meant for industrial use.
3.1.2. 100% reimbursement of Stamp duty for Lease of Land/Shed/
Buildings.
industry on financial deeds and mortgages etc.
3.1.4. 25% rebate on land cost in IEs/IDA’s limited to Rs.5.00 lakhs.
3.1.5. Power cost will be reimbursed @ Rs.0.75 per unit during the first
year of the policy and thereafter for the remaining four years the
rate of reimbursement would be so regulated on yearly basis,
keeping in view of the changes in the tariff structures to ensure that
power cost to the industry is pegged down to the first year’s level.
3.1.6. 15% investment subsidy on fixed capital investment will be given
subject to a maximum of Rs.15.00 lakhs
3.1.7. An additional investment subsidy of 5% on fixed capital investment
limited to Rs.5.00 Lakhs for SC/ST entrepreneurs.
3.1.8. 25% of the tax paid during one financial year will be ploughed back
as a grant by the Government towards the payment of tax during
next year. Benefit will be available for 5 years from the date of
commencement of production i.e., upto 6th year.
3.1.9. 3% interest subsidy on Prime Lending Rate (PLR) will be given on
the term loan taken by new Tiny/SSI industrial units subject to a
maximum of Rs.5.00 lakh per year for a period of 5 years.
3.1.10. 5% of project cost will be provided as seed capital assistance to
SSI/Tiny Units started by SC/ST Entrepreneurs as a grant for
industries, which were sanctioned seed capital assistance by Prime
Lending Institutions under National Equity Fund Scheme limited to
Rs.5.00 Lakhs.
3.1.11. 8% subsidy on capital equipment for technology upgradation.
3.1.12. 50% subsidy on the expenses incurred for quality certification
limited to Rs. 1.00 Lakh.
3.1.13. 25% subsidy on specific cleaner production measures limited
to Rs.5.00 Lakhs.
3.1.14. 50% subsidy on the expenses incurred for patent registration
limited to Rs. 5.00 Lakhs.

3.2. 0. Women Entrepreneurs
Women entrepreneurs mean those units established as sole Proprietress or
invariably having 51% share in Partnership/Private Limited Companies.
industry on purchase of land meant for industrial use.
Buildings.
industry on financial deeds and mortgages etc.
3.2.4. 25% rebate in land cost in IEs/IDA’s limited to Rs.5.00 Lakhs.
year of the policy and thereafter for the remaining four years the rate
of reimbursement would be so regulated on yearly basis keeping in
view of the changes in the tariff structures to ensure that power cost
to the industry is pegged down to the first year’s level.
3.2.6. 15% investment subsidy on fixed capital investment will be given to
SSI/Tiny Units subject to a maximum of Rs.15.00 lakhs
3.2.7 5% Additional Investment subsidy on fixed capital investment
limited to Rs.5.00 Lakhs.
3.2.8 Another 5% investment subsidy on fixed capital investment limited
to Rs.5.00 Lakhs for women belongs to SC/ST Community.
3.2.9. Upto 25% of the tax paid during one financial year will be ploughed
back to Industries as a grant by the Government towards the
payment of tax during next year. However, such grant shall not remit
in net cash outflow to Government. Benefit will be available for 5
years from the date of commencement of production i.e. upto 6th
year.
3.2.10.5% of project cost will be provided as seed capital assistance to
SSI/Tiny Units as a grant for industries, which were sanctioned
seed capital assistance by Prime Lending Institutions under
National Equity Fund Scheme limited to Rs.5.00 Lakhs.
3.2.11. 5% interest subsidy on Prime Lending Rate (PLR) will be given on
the term loan taken by new Tiny/SSI industrial units subject to a
maximum of Rs.5.00 lakh per year for a period of 5 years.
3.2.12. 8% subsidy on capital equipment for technology upgradation.
3.2.14. 25% subsidy on cleaner production measures limited to Rs.5.00
Lakhs.

limited to Rs. 5 Lakhs.
3.3.0. Units other than SSI/Tiny units (Large & Medium Scale
Industries)
Other than SSI/Tiny units (Large & Medium Scale Industries) means an
industry in which the investment on plant and machinery (Productive only)
less than Rs 100 crores except SSI Units.
3.3.1 100% reimbursement of Stamp duty and transfer duty paid by
the industry on purchase of land meant for industrial use.
Buildings.
3.3.3. 100% reimbursement of Stamp duty and Transfer duty paid by
the industry on financial deeds and mortgages etc.
3.3.4. 25% rebate in land cost in IEs/IDA’s limited to Rs.5.00 Lakhs.
year of the policy and thereafter for the remaining four years the rate
of reimbursement would be so regulated on yearly basis keeping in
view of the changes in the tariff structures to ensure that power cost
to the industry is pegged down to the first year’s level.
3.3.6. 25% of the tax paid during one financial year will be ploughed
back to the units as a grant by the Government towards the
payment of tax during next year. Benefit will be available for 5 years
from the date of commencement of production i.e. upto 6th year.
3.3.7. Infrastructure like roads, power and water will be provided at door
step of the industry for stand alone units by contributing 50% of the
cost of infrastructure from IIDF with a ceiling of Rs.1.00 Crore,
subject to (a) the location should be beyond 10 kms from the existing
Industrial Estates/IDA’s having vacant land/shed for allotment and
(b) cost of the infrastructure limited to 15% of the eligible fixed
capital investment made in the industry.
3.3.9. 25% subsidy on cleaner production measures limited to Rs.5
Lakhs.
limited to Rs. 5 Lakhs.

3.4.0. Mega Projects
Mega Project means the Industrial unit, which sets up with a capital
investment of Rs.100 Crores or above.
3.4.1. Mega projects i.e. projects with an investment of Rs.100 Crores and
above are eligible for all the incentives available for Large and
Medium Scale Industries.
3.4.2. Further, the Government will also extend tailor-made benefits to suit
to particular investment requirements on case to case basis.
3.5.0. Existing Tiny/SSI/Large & Medium Scale Industries other than
Mega projects
limited to Rs. 5.00 Lakhs.
3.6.0. Existing Large Industries and Mega projects
3.6.1. In order to address the specific problems of existing Large industries,
Government may offer special package of fiscal benefits on case to
case basis. Exact fiscal benefits would be decided by SIPB from time
to time depending on the nature of the project, investment, location,
employment etc. An Industrial Promotion fund with adequate
provision will be created for the purpose. Guidelines and Modalities
for operating the fund will be decided by the SIPB.
3.7.0. Other benefits (to all categories)
3.7.1. Land conversion from Agriculture use to industrial use will continue
to be automatic on payment required fee as per the rules in vogue.
3.7.2. All industrial units continue to be exempted from payment of
NALA tax,
3.7.3. Government will ensure stable prices of Municipal water for 3 years
for industrial use.
3.7.4. Reservation of 10% of water for industrial use from the existing
projects as well as future projects will continue.
4) To promote Andhra Pradesh as attractive and competitive destination for
industrial investments, the State Government have offered various
incentives/benefits to all eligible new industrial units set up in the State except in
the Municipal Corporation limits of Visakhapatnam, Vijayawada and Hyderabad
and commence commercial production on or after 1.4.2005 but before 31-3-
2010. Projects involving substantial Expansion/ Diversification of existing
industries in the eligible lines of activities are also entitled for benefits offered
under the policy. The list of ineligible Industries/ activities as per G.O.Ms.No.9,

Industries & Commerce (IP) Department, Dated: 5-1-2001 read with
G.O.Ms.No.141, Industries & Commerce (IP) Department, Dated: 3-7-2004 is
appended to, as Annexure II, till further modifications of the list.
5) Necessary amendments/ Orders will be issued by the concerned
Departments. Detailed guidelines will be issued by the Commissioner of
Industries separately.
6) This order issues with the concurrence of Finance (Exp.I&C) Department,
vide their U.O.No . 12970/447/Exp.I&C/05, Dt.19-05-2005.
(BY ORDER AND IN THE NAME OF THE GOVERNOR OF ANDHRA PRADESH)
D.LAKSHMI PARTHASARATHY
PRINCIPAL SECRETARY TO GOVERNMENT & CIP
To
The Commissioner of Industries, Hyderabad.
The Accountant General, Andhra Pradesh, Hyderabad.
The Chief Secretary to Government, Hyderabad.
The Prl.Secretary to Chief Minister.
All Private Secretaries to the Ministers.
Copy to:
The Pay and Accounts Officer, Hyderabad.
All District Collectors.
All Heads of Departments.
All Departments of Secretariat.
All Govt. Companies/Corpns.
The Fin.(Expr.Inds) Dept.
All General Managers, District Industries Centre in the State.
All Sections in the Dept.
SF/Sc.

ANNEXURE-II
LIST OF INELIGIBLE INDUSTRIES
1. All process of Edible Oil Seeds/Cakes viz., 1. Groundnut 2. sesam
3.Safflower 4. Rape Seed/Mustard 5. Coconut (both tender & dry)
6.sunflower, Niger Cotton Seed.
(All processes include Decorticating, Expelling, Crushing, Roasting,
Parching, Frying)
2. Rice, Dall and Flour Mills including Roller Flour Mills, Modern Rice Mills
and Parboiled Mills, Idli Rava, Parched/Flaked Rice (Poha & Murmura).
3. Coffee Roasting, Grinding.
4. Ice Cream, Ice Candy, Kulfy, Ice Fruit, Pepsy, Tuty Fruity etc.
5. Chacolates, Peppermints and Confectionery, Chewing gum except those
having ISI, AG Mark or FPO Mark.
6. Aerated Waters including soft drinks.
7. Nut Powder including Raw nut processing, Chikini Power and Pan Masala.
8. Khandasari Sugar and Sugar Mills.
9. Powders of Chilly, turmeric, Masala, Spices, Curry, Sambar etc.
10. Sweets.
11. Pickles & Chutnys other than 100% EOUs.
12. Beer and other Alcoholic Drinks.
13. Rectified Spirit (Alcohol) from out of Molasses.
14. Alcohol based Industries except Pharmaceuticals and Drug Industries.
15. Cotton Ginning Mills.
16. Cotton/Jute/Iron Scrap Bailing processes.
17. All table meat, animal rearing/farming like poultry, piggery etc.
18. Hatchery (Other than Duck hatchery).
19. Slab Polishing except Granite and Marble curring & Polishing.
20. Soap making units not operated by power driven machinery.
21. Manure mixing industry.

22. Chloral Hydrate.
23. Products of Camphor.
24. Naphthalene Balls.
25. Shampoos and other cosmetic items except those having ISI mark.
26. Tooth Power/paste.
27. Distilleries, Breweries.
28. Varnishes and Thinners.
29. Lime Kiln / Burnt Lime/ Hyderabad Lime.
30. Treadle operated conventional printing presses including Off-set, litho etc.
31. Power laundries.
32. Beedi/cigaratte manufacture and other tobacco products.
33. Tobacco barons/tobacco re-drying/processing.
34. Saw-mills and all types of wooden furniture manufacturing including wood
based laminated products.
35. Road Metal/ Stone Crushing / Coal Pulverising/ Ready concrete wise.
36. Drinking Straws.
37. Cinematography/ Video Parlours /Theatres & Videography.
38. Book Binding/ Note Books / Exercise Note Books / Registers Ledgers/ File
Pads / Office files etc.
39. Tailoring other than readymade garments.
40. Steel Structural and fabrication works other than heavy structurals.
41. Aluminum re-rolling rods, and utensils manufacturing.
42. Stainless Steel utensils.
43. Steel re-rolling mills, rolling rods, including Tor steel Angles, Channels,
Flats etc.
44. G.I. Buckets, Gamelas, Boiling pans, Trunks, Spades, Mamotees, Shovels
and Bins.
45. Steel furniture except units set up in town/village with population below
1,00,000 per 1991 census.
46. Corrugated Sheets from GP/BP shets.

47. Hamilton poles and Tubular Poles.
48. Steel Gates/Grills and Bright bars.
49. Mangalore Tiles/Asbestos Products.
50. Hotels except (a) motels (b) Hotels set up in State Government approved
tourist centres of Districts.
51. X-ray clinics and clinical/ pathological laboratories and scanning, M.R.I.
Tests.
52. Photo Studios and colour Film Laboratories.
53. All industries of mobile nature like rigs, concrete mixing plants, road metal
mixing etc., including site oriented industries.
54. Servicing and/ or Repairing units, excluding: a) Auto Servicing and/or
repairing units; b) Retreading units; c) Industrial material testing
laboratories; d) General engineering machining workshops; e) Common
effluent treatment plants; f) CAD and/or CAM; g) Cold storage; h) Heat
treatment, Electroplating and Galvanising units; I) Seed processing units; j)
Xerox units set up with institutional finance only and k) Desk top printing
units.
55. Composite units set up for manufacture of an eligible item along with
ineligible item.
56. Mini Steel Plants.
57. Steel Ingots/Billets.
58. Alloy Steel Castings Manufacturing units with induction furnace more than
500 KVA capacity.
59. Ferro Alloys Manufacturing.
60. Calcium Carbide and Silicon Carbide Manufacturing
D.LAKSHMI PARTHASARATHY
PRINCIPAL SECRETARY TO GOVERNMENT & CIP

8-2-601/B/22, Road No.10
Ph +9140-65810328
Company formulation
Agreement with Accpre
Engineering Pvt. Ltd
Land identification
Land conversion from agricultural to
non- agricultural if required
Registering under SSI (Entrepreneurship
memorandum part1)
Applying for Single window clearances (Fire,
Factories, Pollution, Grama panchayat,
Power, Town and country planning)
Applying for bank loan
Placing order for Machinery
Erection and commissioning
of Machinery
Applying for consent
for Operation
Civil works and Power transmission
line

8-2-601/B/22, Road No.10
Ph +9140-65810328
TIMELINE
S.No Process No. Of Days ( Approximately)
1 Company formulation( if a private limited company) 15
2 Agreement with Accpre Engineering Pvt. Ltd 2
3 Land identification --
4 Land conversion --
5 Registering under SSI 2
6 Single window clearances upon application 45
7 Bank loan Approval --
8 Manufacturing , shipping and transportation of
Machinery to the site
60
9 Erection and commissioning of Machinery 25
10 Consent for operation 20
NOTE:
1) The above timeline is designed basing on synchronized modular flexibility and on the
previous knowledge, it may vary depending on the functional transitional options and on the
local conditions.

Accpre Engineering Pvt. Ltd., Hyderabad, Industrial Plants & Services

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