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ISSN 2349-7815
International Journal of Recent Research in Electrical and Electronics Engineering (IJRREEE)
Vol. 3, Issue 3, pp: (56-61), Month: July - September 2016, Available at: www.paperpublications.org
Page | 56
Paper Publications
AC-AC RESONANT BOOST CONVERTER
FOR INDUCTION HEATING WITH
CLOSED LOOP CONTROL
1
Ajin Sebastian, 2
Prof. Kiran Boby, 3
Prof. Ninu Joy
1
PG Scholar, 2,3
Professors, Department of Electrical and Electronics Engineering, Mar Athanasius College of
Engineering, Kothamangalam, Kerala, 686666
Abstract: Induction heating is a promising technology which requires power electronics component. It is a heating
method for electrically conductive materials using the heat generated by the eddy currents, by means of a varying
magnetic field. The power converter feature a half-bridge resonant converter operating with a switching frequency
between 50kHz and 120kHz to improve efficiency, accurate smooth power control while assuring the safety of
power devices. Power requirement of an induction heating system can be varied during the heating process. A
closed loop control is required to have a smooth control over the power. This work presents the analysis of an AC-
AC resonant converter with closed loop which is based on the half-bridge series resonant inverter for induction
heating. Only two diodes are used in this topology to rectify the mains voltage. The converter can be operated with
zero-voltage switching during both switch-on and switch-of transitions. In conventional AC-AC resonant boost
converter output power varies according to input voltage. In the designed system a closed loop is implemented in
order to keep output power at desired value irrespective of supply voltage. The circuit is simulated using PSIM
Keywords: Induction Heating (IH), inverter, Half Bridge Series Resonant Inverter (HB-SRI), Zero Voltage
Switching (ZVS).
I. INTRODUCTION
Induction heating application becomes more popular due to some advantages such as fast heating, cleanliness, safety, high
efficiency, low cost [1]. The development of these appliances features and performance is highly linked to the advances in
power electronic converters. In order to achieve high efficiency induction cooktops uses resonant converter in which the
induction vessel system is a part of the resonant tank. Classical IH contain two section, a rectifier and a resonant inverter
[1]. Direct ac-ac converters have been widely used, due to the component count reduction and, reducing the intermediate
dc-link storage requirements. For matrix converters, direct ac-ac converter introduction reduce or eliminate the required
dc-link capacitor [2]. Besides, in the case of wireless power transfer application, direct ac-ac converters have
demonstrated to enable the use of advanced modulations that reduce switching losses. Today, direct ac-ac conversion has
been also applied to IH applications. These converters are based on the HB-SRI, featuring a four-quadrant equivalent
switching device, composed of two antiseries IGBTs [3]. The converter proposed is based on the half bridge boost
rectifier, which make a high reduction in the current levels not only in the power converter, but also in the inductor acting
as IH load. As a consequence, the converter efficiency is significantly improved. As a difference with previous works, the
low-frequency ac current do not flow through the IH load, which reduces the peak current and conduction losses. In
addition, ZVS soft-switching conditions are guaranteed in the wide output power region, decreases both conducted and
radiated EMC issues, and improves the efficiency [4]. Moreover, the proposed solution is in full agreement with recent
developments in high-voltage and high-frequency switching devices, such as the embedded-diode field-stop 1200-V
IGBTs or new wide bandgap devices. Based on that, an IH prototype has been built to prove the feasibility of this
ISSN 2349-7815
International Journal of Recent Research in Electrical and Electronics Engineering (IJRREEE)
Vol. 3, Issue 3, pp: (56-61), Month: July - September 2016, Available at: www.paperpublications.org
Page | 57
Paper Publications
proposal, featuring 1200-V SiC JFETs in order to maximize the efficiency. In the proposed system a closed loop is
introduced in order to keep output power at the desired value irrespective of supply voltage.
II. AC-AC RESONANT BOOST CONVERTER FOR INDUCTION HEATING WITH CLOSED
LOOP CONTROL
Fig.1 Proposed circuit for Induction Heating
Fig.1 shows proposed circuit for closed loop induction heating. Output power Pmeasured is measured using an ADC. Desired
power P0 is entered to controller. The error is calculated and send to control algorithm. Depending upon error gate signals
were generated, to get desired power output. The proper power delivering to the load the modulation factors such as
maximum value of the output current, RMS value of output current, peak value of output voltage, are measured for each
half period of the main cycle.
A. Open loop configuration
The open loop configuration AC-AC resonant boost converter is shown below.
Fig.2 Open loop circuit for induction heating
The Ac power supply,Vs , is rectified by the half-wave rectifier branch which is composed of Dr_H and Dr_L. An
inverter branch composed of IGsw1, IGsw2, are used to perform a boost dc-dc conversion of the main Ac voltage and,
additionally, to supply the high frequency current to the inductor. The voltage is boosted by means of the input inductor
Ls and the dc-link capacitor Cb . The Induction Heating load is modelled as a series equivalent RL circuit composed of
Req and Leq. The series RLC resonant tank is completed with a resonant capacitor Cr. It is split into two capacitors
ISSN 2349-7815
International Journal of Recent Research in Electrical and Electronics Engineering (IJRREEE)
Vol. 3, Issue 3, pp: (56-61), Month: July - September 2016, Available at: www.paperpublications.org
Page | 58
Paper Publications
Connected to the positive and negative bus in order to reduce EMC filter requirements. Both capacitors, CrH , CrL, have
the same value, i.e., Cr /2.
B. Modes of operation
The operation of the proposed converter can be analysed through the four modes. Its main waveforms are shown in Fig 4
Fig.3 operating modes
Mode 1: In mode 1 the supply voltage Vs applied to the input inductor Ls through path Vs, DRH,SH Ls.The load current I0
flows through switch SH,Req,Leq.
Mode II: In mode 2 the capacitor Cb is charged by the inductor current Is through the path Vs, DRH, Cb, Ls and the load
current flows through Req, Leq, SL.
Mode III: During negative main voltage, the inductor charged through the path Vs, Ls, SL, DR;L. Since DR;L is activated
during negative main voltage period it reduces Conduction loss.
Mode IV: The capacitor Cb charged by the inductor current Is through path Vs, Ls, SH, Cb, DR;L and load current flows
through SH, Req, Leq.
Fig.4 Main waveforms
ISSN 2349-7815
International Journal of Recent Research in Electrical and Electronics Engineering (IJRREEE)
Vol. 3, Issue 3, pp: (56-61), Month: July - September 2016, Available at: www.paperpublications.org
Page | 59
Paper Publications
III. DESIGN OF PARAMETER
According to the supply voltage specifications and the device peak voltage, the maximum duty cycle.
Resulting in D=0.7.where supply voltage Vs is 23V and peak device voltage Vb is 120V. The equivalent IH load
resistance results
The load resistance result 100Ω taking load inductance 140µH and resonant capacitor as 15nF.Assuming input inductor
as 121.9µH.
IV. SIMULATION RESULTS
The simulation diagram of closed loop AC-AC resonant boost converter circuit is shown below.
Fig: 5 closed loop AC-AC resonant boost converter
The output power is measured and it is compared with reference value. The error signal is generated after the comparison.
In this circuit, PI control method is applied to control the duty ratio of switches. The error signal is given to the PI
controller and generates the gate pulses for switches. The simulation result of proposed converter for different duty ratio is
given below
Fig: 6 Waveform of Closed loop AC-AC resonant boost converter with D=0.25
ISSN 2349-7815
International Journal of Recent Research in Electrical and Electronics Engineering (IJRREEE)
Vol. 3, Issue 3, pp: (56-61), Month: July - September 2016, Available at: www.paperpublications.org
Page | 60
Paper Publications
The output power across load obtained as 0.28W.The output voltage is obtained as 10.33V and the THD of output current
is obtained as 21.13%.
Fig.7 Waveform of Closed loop AC-AC resonant boost converter with D=0.4
The output power across load is obtained as 0.8W. THD of output voltage is obtained as 11.03V and the THD of output
current is obtained as 31.138%.The variation of Gain with Duty ratio is shown below.
Fig.8 Gain VS Duty ratio
As duty ratio increases the gain of proposed converter in increases. The gain corresponding to each duty ratio is shown in
graph. The variation of output power with duty ratio is shown below.
Fig.9 Output power VS Duty ratio
ISSN 2349-7815
International Journal of Recent Research in Electrical and Electronics Engineering (IJRREEE)
Vol. 3, Issue 3, pp: (56-61), Month: July - September 2016, Available at: www.paperpublications.org
Page | 61
Paper Publications
As duty ratio increases the output power of proposed converter increases. The output power corresponding to each duty
ratio is shown in the graph.
V. CONCLUSIONS
AC-AC boost resonant converter with closed loop applied for domestic IH application was designed. The main features of
the designed converter include a reduced component count, high efficiency due to the reduced current levels and proper
controlling of the output power. The simulation results show that for the proposed converter where high-frequency and
high voltage levels are involved, the SiC technology is more appropriate, maximizing efficiency in the entire operation
range. The proposed direct AC-AC boost resonant converter not only reduces the count of component, but also shows
higher efficiency, making it more appropriate for the domestic IH application.
REFERENCES
[1] H. Sarnago, O. Lucia Gil, A. Mediano, and J. M. Burdio, "Modulation scheme for improved operation of an RB-
IGBT-based resonant inverter applied to domestic induction heating" IEEE transaction on industrial electronics, ,
volume 60, 2012.
[2] H. Sarnago, O. Lucia, A. Mediano, and J. M. Burdio," Class-D/DE dual mode operation resonant converter for
improved efficiency domestic induction heating system" IEEE transaction on power electronics vol. 28, no. 3, pp.
12741285, March 2013.
[3] H. Sarnago, A. Mediano, and O. Luca, " High efficiency ac-ac power electronic converter applied to domestic
induction heating",IEEE transaction On power electronics vol. 27, no. 8, pp. 36763684, Aug. 2012.
[4] H. N. Pham, H. Fujita, K. Ozaki, and N. Uchida, "Dynamic analysis and control for resonant currents in a zone-
control induction heating system,"IEEE transaction on Power Electronics vol. 28, no. 3, pp. 12971307, Mar. 2013.
[5] J. Egalon, S. Caux, P. Maussion, M. Souley, and O. Pateau, "Multiphase system for metal disc induction heating:
Modeling and RMS current control" IEEE transaction on industrial application vol. 48, no. 5, pp. 16921699,
Sep./Oct.2012.
[6] I. Millan, J.M. Burdo, J. Acero, O. Luca, and S.Llorente, “Series resonant inverter with selective harmonic operation
applied to all-metal domestic induction heating” IET Power Electronics, vol. 4, no. 5, pp. 587592, May 2011.

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AC-AC RESONANT BOOST CONVERTER FOR INDUCTION HEATING WITH CLOSED LOOP CONTROL

  • 1. ISSN 2349-7815 International Journal of Recent Research in Electrical and Electronics Engineering (IJRREEE) Vol. 3, Issue 3, pp: (56-61), Month: July - September 2016, Available at: www.paperpublications.org Page | 56 Paper Publications AC-AC RESONANT BOOST CONVERTER FOR INDUCTION HEATING WITH CLOSED LOOP CONTROL 1 Ajin Sebastian, 2 Prof. Kiran Boby, 3 Prof. Ninu Joy 1 PG Scholar, 2,3 Professors, Department of Electrical and Electronics Engineering, Mar Athanasius College of Engineering, Kothamangalam, Kerala, 686666 Abstract: Induction heating is a promising technology which requires power electronics component. It is a heating method for electrically conductive materials using the heat generated by the eddy currents, by means of a varying magnetic field. The power converter feature a half-bridge resonant converter operating with a switching frequency between 50kHz and 120kHz to improve efficiency, accurate smooth power control while assuring the safety of power devices. Power requirement of an induction heating system can be varied during the heating process. A closed loop control is required to have a smooth control over the power. This work presents the analysis of an AC- AC resonant converter with closed loop which is based on the half-bridge series resonant inverter for induction heating. Only two diodes are used in this topology to rectify the mains voltage. The converter can be operated with zero-voltage switching during both switch-on and switch-of transitions. In conventional AC-AC resonant boost converter output power varies according to input voltage. In the designed system a closed loop is implemented in order to keep output power at desired value irrespective of supply voltage. The circuit is simulated using PSIM Keywords: Induction Heating (IH), inverter, Half Bridge Series Resonant Inverter (HB-SRI), Zero Voltage Switching (ZVS). I. INTRODUCTION Induction heating application becomes more popular due to some advantages such as fast heating, cleanliness, safety, high efficiency, low cost [1]. The development of these appliances features and performance is highly linked to the advances in power electronic converters. In order to achieve high efficiency induction cooktops uses resonant converter in which the induction vessel system is a part of the resonant tank. Classical IH contain two section, a rectifier and a resonant inverter [1]. Direct ac-ac converters have been widely used, due to the component count reduction and, reducing the intermediate dc-link storage requirements. For matrix converters, direct ac-ac converter introduction reduce or eliminate the required dc-link capacitor [2]. Besides, in the case of wireless power transfer application, direct ac-ac converters have demonstrated to enable the use of advanced modulations that reduce switching losses. Today, direct ac-ac conversion has been also applied to IH applications. These converters are based on the HB-SRI, featuring a four-quadrant equivalent switching device, composed of two antiseries IGBTs [3]. The converter proposed is based on the half bridge boost rectifier, which make a high reduction in the current levels not only in the power converter, but also in the inductor acting as IH load. As a consequence, the converter efficiency is significantly improved. As a difference with previous works, the low-frequency ac current do not flow through the IH load, which reduces the peak current and conduction losses. In addition, ZVS soft-switching conditions are guaranteed in the wide output power region, decreases both conducted and radiated EMC issues, and improves the efficiency [4]. Moreover, the proposed solution is in full agreement with recent developments in high-voltage and high-frequency switching devices, such as the embedded-diode field-stop 1200-V IGBTs or new wide bandgap devices. Based on that, an IH prototype has been built to prove the feasibility of this
  • 2. ISSN 2349-7815 International Journal of Recent Research in Electrical and Electronics Engineering (IJRREEE) Vol. 3, Issue 3, pp: (56-61), Month: July - September 2016, Available at: www.paperpublications.org Page | 57 Paper Publications proposal, featuring 1200-V SiC JFETs in order to maximize the efficiency. In the proposed system a closed loop is introduced in order to keep output power at the desired value irrespective of supply voltage. II. AC-AC RESONANT BOOST CONVERTER FOR INDUCTION HEATING WITH CLOSED LOOP CONTROL Fig.1 Proposed circuit for Induction Heating Fig.1 shows proposed circuit for closed loop induction heating. Output power Pmeasured is measured using an ADC. Desired power P0 is entered to controller. The error is calculated and send to control algorithm. Depending upon error gate signals were generated, to get desired power output. The proper power delivering to the load the modulation factors such as maximum value of the output current, RMS value of output current, peak value of output voltage, are measured for each half period of the main cycle. A. Open loop configuration The open loop configuration AC-AC resonant boost converter is shown below. Fig.2 Open loop circuit for induction heating The Ac power supply,Vs , is rectified by the half-wave rectifier branch which is composed of Dr_H and Dr_L. An inverter branch composed of IGsw1, IGsw2, are used to perform a boost dc-dc conversion of the main Ac voltage and, additionally, to supply the high frequency current to the inductor. The voltage is boosted by means of the input inductor Ls and the dc-link capacitor Cb . The Induction Heating load is modelled as a series equivalent RL circuit composed of Req and Leq. The series RLC resonant tank is completed with a resonant capacitor Cr. It is split into two capacitors
  • 3. ISSN 2349-7815 International Journal of Recent Research in Electrical and Electronics Engineering (IJRREEE) Vol. 3, Issue 3, pp: (56-61), Month: July - September 2016, Available at: www.paperpublications.org Page | 58 Paper Publications Connected to the positive and negative bus in order to reduce EMC filter requirements. Both capacitors, CrH , CrL, have the same value, i.e., Cr /2. B. Modes of operation The operation of the proposed converter can be analysed through the four modes. Its main waveforms are shown in Fig 4 Fig.3 operating modes Mode 1: In mode 1 the supply voltage Vs applied to the input inductor Ls through path Vs, DRH,SH Ls.The load current I0 flows through switch SH,Req,Leq. Mode II: In mode 2 the capacitor Cb is charged by the inductor current Is through the path Vs, DRH, Cb, Ls and the load current flows through Req, Leq, SL. Mode III: During negative main voltage, the inductor charged through the path Vs, Ls, SL, DR;L. Since DR;L is activated during negative main voltage period it reduces Conduction loss. Mode IV: The capacitor Cb charged by the inductor current Is through path Vs, Ls, SH, Cb, DR;L and load current flows through SH, Req, Leq. Fig.4 Main waveforms
  • 4. ISSN 2349-7815 International Journal of Recent Research in Electrical and Electronics Engineering (IJRREEE) Vol. 3, Issue 3, pp: (56-61), Month: July - September 2016, Available at: www.paperpublications.org Page | 59 Paper Publications III. DESIGN OF PARAMETER According to the supply voltage specifications and the device peak voltage, the maximum duty cycle. Resulting in D=0.7.where supply voltage Vs is 23V and peak device voltage Vb is 120V. The equivalent IH load resistance results The load resistance result 100Ω taking load inductance 140µH and resonant capacitor as 15nF.Assuming input inductor as 121.9µH. IV. SIMULATION RESULTS The simulation diagram of closed loop AC-AC resonant boost converter circuit is shown below. Fig: 5 closed loop AC-AC resonant boost converter The output power is measured and it is compared with reference value. The error signal is generated after the comparison. In this circuit, PI control method is applied to control the duty ratio of switches. The error signal is given to the PI controller and generates the gate pulses for switches. The simulation result of proposed converter for different duty ratio is given below Fig: 6 Waveform of Closed loop AC-AC resonant boost converter with D=0.25
  • 5. ISSN 2349-7815 International Journal of Recent Research in Electrical and Electronics Engineering (IJRREEE) Vol. 3, Issue 3, pp: (56-61), Month: July - September 2016, Available at: www.paperpublications.org Page | 60 Paper Publications The output power across load obtained as 0.28W.The output voltage is obtained as 10.33V and the THD of output current is obtained as 21.13%. Fig.7 Waveform of Closed loop AC-AC resonant boost converter with D=0.4 The output power across load is obtained as 0.8W. THD of output voltage is obtained as 11.03V and the THD of output current is obtained as 31.138%.The variation of Gain with Duty ratio is shown below. Fig.8 Gain VS Duty ratio As duty ratio increases the gain of proposed converter in increases. The gain corresponding to each duty ratio is shown in graph. The variation of output power with duty ratio is shown below. Fig.9 Output power VS Duty ratio
  • 6. ISSN 2349-7815 International Journal of Recent Research in Electrical and Electronics Engineering (IJRREEE) Vol. 3, Issue 3, pp: (56-61), Month: July - September 2016, Available at: www.paperpublications.org Page | 61 Paper Publications As duty ratio increases the output power of proposed converter increases. The output power corresponding to each duty ratio is shown in the graph. V. CONCLUSIONS AC-AC boost resonant converter with closed loop applied for domestic IH application was designed. The main features of the designed converter include a reduced component count, high efficiency due to the reduced current levels and proper controlling of the output power. The simulation results show that for the proposed converter where high-frequency and high voltage levels are involved, the SiC technology is more appropriate, maximizing efficiency in the entire operation range. The proposed direct AC-AC boost resonant converter not only reduces the count of component, but also shows higher efficiency, making it more appropriate for the domestic IH application. REFERENCES [1] H. Sarnago, O. Lucia Gil, A. Mediano, and J. M. Burdio, "Modulation scheme for improved operation of an RB- IGBT-based resonant inverter applied to domestic induction heating" IEEE transaction on industrial electronics, , volume 60, 2012. [2] H. Sarnago, O. Lucia, A. Mediano, and J. M. Burdio," Class-D/DE dual mode operation resonant converter for improved efficiency domestic induction heating system" IEEE transaction on power electronics vol. 28, no. 3, pp. 12741285, March 2013. [3] H. Sarnago, A. Mediano, and O. Luca, " High efficiency ac-ac power electronic converter applied to domestic induction heating",IEEE transaction On power electronics vol. 27, no. 8, pp. 36763684, Aug. 2012. [4] H. N. Pham, H. Fujita, K. Ozaki, and N. Uchida, "Dynamic analysis and control for resonant currents in a zone- control induction heating system,"IEEE transaction on Power Electronics vol. 28, no. 3, pp. 12971307, Mar. 2013. [5] J. Egalon, S. Caux, P. Maussion, M. Souley, and O. Pateau, "Multiphase system for metal disc induction heating: Modeling and RMS current control" IEEE transaction on industrial application vol. 48, no. 5, pp. 16921699, Sep./Oct.2012. [6] I. Millan, J.M. Burdo, J. Acero, O. Luca, and S.Llorente, “Series resonant inverter with selective harmonic operation applied to all-metal domestic induction heating” IET Power Electronics, vol. 4, no. 5, pp. 587592, May 2011.