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DME/MECC/ Marine Engineering Knowledge/ Jan 2007 /
Steering Gear 1
To Be A World Class Maritime Academy
Application
DME/MECC/ Marine Engineering Knowledge/ Jan 2007 /
Steering Gear 2
To Be A World Class Maritime Academy
Steering gear
• Ship steering system is mechanism
that transmits power from the
steering engine to the rudder.
• Hydraulic system is made of Steering
gear rudder, stern planes, and tiller
DME/MECC/ Marine Engineering Knowledge/ Jan 2007 /
Steering Gear 3
To Be A World Class Maritime Academy
Principle of operations
• Hydraulic system
operate on Pascal law,
that states that –
“Pressure in a fluid
acts equally in all
directions”
• and using the
(Shapelessness,
Incompressibility,
Transmission of force)
Properties of liquid
PRESSURE =
FORCE/AREA
Find Pressure
Find F2
F
2
=
F
1
=
2
0
l
b
f
A
1
=
2
i
n
2
A
1
=
2
0
i
n
2
Pressure =
10 psi
200 lbf
DME/MECC/ Marine Engineering Knowledge/ Jan 2007 /
Steering Gear 4
To Be A World Class Maritime Academy
• Reservoir - Storage Tank
• Pressure source - Hydraulic pump (A-end)
• Pressure user - (B-end)
– Hydraulic motor - rotary motion
– Hydraulic cylinder - linear motion
• Piping systems
– valves, filters, heat exchangers
• Accumulator - stores pressurized oil
• Hydraulic fluid (normally oil)
DME/MECC/ Marine Engineering Knowledge/ Jan 2007 /
Steering Gear 5
To Be A World Class Maritime Academy
DME/MECC/ Marine Engineering Knowledge/ Jan 2007 /
Steering Gear 6
To Be A World Class Maritime Academy
Method of operations
• Different method is use to connect the ram to the tiller, however
the same principle apply. An electro hydraulic steering system has
system that has the following components that work in a similar
way and principle.
• Electro-hydraulic Steering Gear
• Ram unit
– Tiller
– Cylinder
– Hand pump
– Follow-up Shaft
• Electro-hydraulic Steering Gear
• Power unit
– Electric motor
– Waterbury pump (A end)
– Transfer valves
– Remote steering unit
– Trick wheel
DME/MECC/ Marine Engineering Knowledge/ Jan 2007 /
Steering Gear 7
To Be A World Class Maritime Academy
Description and
specification of components
• A simple The steering system of the ship
has an arrangement where the pumps are
connected by piping to the cylinder,
• two pipes are connected to by multiported
valves
• and other pipe s from other pumps are
connected for bypassing
• and the ram is also connected to the tiller.
DME/MECC/ Marine Engineering Knowledge/ Jan 2007 /
Steering Gear 8
To Be A World Class Maritime Academy
DME/MECC/ Marine Engineering Knowledge/ Jan 2007 /
Steering Gear 9
To Be A World Class Maritime Academy
Method of control
• Normal control from ship's bridge
– Utilizes remote electrical signal to control tilt-box position of
hydraulic pump
• Alternate control from after steering
– "Trick wheel” manually operated to control tilt-box angle
• Emergency control
– Hand pump - Manually pressurizes hydraulic fluid to take local
control of rudder
• The steering gear use oil as fluid and advantage non-
corrosive and superb lubrication give steering gear good
performance.
• Moreso it is convenient, flexible, variable speed control,
safety and reliability method of power transmission over
long distances, however backdrop lies leaks in high
pressure systems that pose a safety hazard
• and adequate oil filtration must be maintained
DME/MECC/ Marine Engineering Knowledge/ Jan 2007 /
Steering Gear 10
To Be A World Class Maritime Academy
Ships autopilot system
Background
• Control of ship movement started with use
of celestial observation - earlier ship
fearer stared with us of almanac, map,
and sextant, to invention of electrically
driven gyroscope and magnetic compass
until 1911 when gyrocompass- autopilot
system which uses a control feedback was
invented.
DME/MECC/ Marine Engineering Knowledge/ Jan 2007 /
Steering Gear 11
To Be A World Class Maritime Academy
Principle of operations
• The auto plot system work on control
three term control law –proportional-
integral-derivative (PID).
• Simple autopilot system use a single
input single output control system where
the heading of the ship is measured by
gyrocompass.
• With introduction of control feedback
system the signal is fed back to the
computer PID (auto- pilot), which follow
commands of the software.
DME/MECC/ Marine Engineering Knowledge/ Jan 2007 /
Steering Gear 12
To Be A World Class Maritime Academy
Description and
specification of components
DME/MECC/ Marine Engineering Knowledge/ Jan 2007 /
Steering Gear 13
To Be A World Class Maritime Academy
• Feedback system in auto plot system
maintain the following:
• Position data
• Rate of data
• Accumulation of error data
Heading angle
Pilot input
Autopilot
Ruder
servo
Compass
DME/MECC/ Marine Engineering Knowledge/ Jan 2007 /
Steering Gear 14
To Be A World Class Maritime Academy
The autopilot system is complex system divided into
following components
The input –Connected from different sensor to the controller
• Gyrocompass
• GPS
• Wind sensor
• Human input
Outputs- To move vessel around to desired position
• Main propulsion
• Tunnel thrusters
• Azimuth
Controller- It is recommended for efficient control system
that autopilot system to have
• Good output feedback
• Good wave notch filtering
• And good integral action for compensation of wave drifts.
DME/MECC/ Marine Engineering Knowledge/ Jan 2007 /
Steering Gear 15
To Be A World Class Maritime Academy
Methods of control Course changing
– Here the input come from the pilot as a step command,
• the rudder is then rotated in the direction of the desired
course.
• The amount of heading change is determined by the
amplitude of the step command and heading
• and position of the pilot are determined by the
judgement of the helmsman.
Desired response Controller
response Vessel
response
State
Input comman
Controller
response
DME/MECC/ Marine Engineering Knowledge/ Jan 2007 /
Steering Gear 16
To Be A World Class Maritime Academy
TRACKEEPING:
• Here the control of the heading and the position
is done by the autopilot.
• It takes position information and calculates the
heading and correction in real-time to make the
vessel follow the prêdermined course.
Desired response Controller
response Vessel
response
state
Input command
Controller
response
Vessel position dataresponse
DME/MECC/ Marine Engineering Knowledge/ Jan 2007 /
Steering Gear 17
To Be A World Class Maritime Academy
Conclusion
• A good auto pilot can improve vessel
profit margin by reducing number of
ship personnel and fuel consumption.
the drawback remain with leak
associated the hydraulic system

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7525246-Steering-Gear-Autopilot-System.ppt

  • 1. DME/MECC/ Marine Engineering Knowledge/ Jan 2007 / Steering Gear 1 To Be A World Class Maritime Academy Application
  • 2. DME/MECC/ Marine Engineering Knowledge/ Jan 2007 / Steering Gear 2 To Be A World Class Maritime Academy Steering gear • Ship steering system is mechanism that transmits power from the steering engine to the rudder. • Hydraulic system is made of Steering gear rudder, stern planes, and tiller
  • 3. DME/MECC/ Marine Engineering Knowledge/ Jan 2007 / Steering Gear 3 To Be A World Class Maritime Academy Principle of operations • Hydraulic system operate on Pascal law, that states that – “Pressure in a fluid acts equally in all directions” • and using the (Shapelessness, Incompressibility, Transmission of force) Properties of liquid PRESSURE = FORCE/AREA Find Pressure Find F2 F 2 = F 1 = 2 0 l b f A 1 = 2 i n 2 A 1 = 2 0 i n 2 Pressure = 10 psi 200 lbf
  • 4. DME/MECC/ Marine Engineering Knowledge/ Jan 2007 / Steering Gear 4 To Be A World Class Maritime Academy • Reservoir - Storage Tank • Pressure source - Hydraulic pump (A-end) • Pressure user - (B-end) – Hydraulic motor - rotary motion – Hydraulic cylinder - linear motion • Piping systems – valves, filters, heat exchangers • Accumulator - stores pressurized oil • Hydraulic fluid (normally oil)
  • 5. DME/MECC/ Marine Engineering Knowledge/ Jan 2007 / Steering Gear 5 To Be A World Class Maritime Academy
  • 6. DME/MECC/ Marine Engineering Knowledge/ Jan 2007 / Steering Gear 6 To Be A World Class Maritime Academy Method of operations • Different method is use to connect the ram to the tiller, however the same principle apply. An electro hydraulic steering system has system that has the following components that work in a similar way and principle. • Electro-hydraulic Steering Gear • Ram unit – Tiller – Cylinder – Hand pump – Follow-up Shaft • Electro-hydraulic Steering Gear • Power unit – Electric motor – Waterbury pump (A end) – Transfer valves – Remote steering unit – Trick wheel
  • 7. DME/MECC/ Marine Engineering Knowledge/ Jan 2007 / Steering Gear 7 To Be A World Class Maritime Academy Description and specification of components • A simple The steering system of the ship has an arrangement where the pumps are connected by piping to the cylinder, • two pipes are connected to by multiported valves • and other pipe s from other pumps are connected for bypassing • and the ram is also connected to the tiller.
  • 8. DME/MECC/ Marine Engineering Knowledge/ Jan 2007 / Steering Gear 8 To Be A World Class Maritime Academy
  • 9. DME/MECC/ Marine Engineering Knowledge/ Jan 2007 / Steering Gear 9 To Be A World Class Maritime Academy Method of control • Normal control from ship's bridge – Utilizes remote electrical signal to control tilt-box position of hydraulic pump • Alternate control from after steering – "Trick wheel” manually operated to control tilt-box angle • Emergency control – Hand pump - Manually pressurizes hydraulic fluid to take local control of rudder • The steering gear use oil as fluid and advantage non- corrosive and superb lubrication give steering gear good performance. • Moreso it is convenient, flexible, variable speed control, safety and reliability method of power transmission over long distances, however backdrop lies leaks in high pressure systems that pose a safety hazard • and adequate oil filtration must be maintained
  • 10. DME/MECC/ Marine Engineering Knowledge/ Jan 2007 / Steering Gear 10 To Be A World Class Maritime Academy Ships autopilot system Background • Control of ship movement started with use of celestial observation - earlier ship fearer stared with us of almanac, map, and sextant, to invention of electrically driven gyroscope and magnetic compass until 1911 when gyrocompass- autopilot system which uses a control feedback was invented.
  • 11. DME/MECC/ Marine Engineering Knowledge/ Jan 2007 / Steering Gear 11 To Be A World Class Maritime Academy Principle of operations • The auto plot system work on control three term control law –proportional- integral-derivative (PID). • Simple autopilot system use a single input single output control system where the heading of the ship is measured by gyrocompass. • With introduction of control feedback system the signal is fed back to the computer PID (auto- pilot), which follow commands of the software.
  • 12. DME/MECC/ Marine Engineering Knowledge/ Jan 2007 / Steering Gear 12 To Be A World Class Maritime Academy Description and specification of components
  • 13. DME/MECC/ Marine Engineering Knowledge/ Jan 2007 / Steering Gear 13 To Be A World Class Maritime Academy • Feedback system in auto plot system maintain the following: • Position data • Rate of data • Accumulation of error data Heading angle Pilot input Autopilot Ruder servo Compass
  • 14. DME/MECC/ Marine Engineering Knowledge/ Jan 2007 / Steering Gear 14 To Be A World Class Maritime Academy The autopilot system is complex system divided into following components The input –Connected from different sensor to the controller • Gyrocompass • GPS • Wind sensor • Human input Outputs- To move vessel around to desired position • Main propulsion • Tunnel thrusters • Azimuth Controller- It is recommended for efficient control system that autopilot system to have • Good output feedback • Good wave notch filtering • And good integral action for compensation of wave drifts.
  • 15. DME/MECC/ Marine Engineering Knowledge/ Jan 2007 / Steering Gear 15 To Be A World Class Maritime Academy Methods of control Course changing – Here the input come from the pilot as a step command, • the rudder is then rotated in the direction of the desired course. • The amount of heading change is determined by the amplitude of the step command and heading • and position of the pilot are determined by the judgement of the helmsman. Desired response Controller response Vessel response State Input comman Controller response
  • 16. DME/MECC/ Marine Engineering Knowledge/ Jan 2007 / Steering Gear 16 To Be A World Class Maritime Academy TRACKEEPING: • Here the control of the heading and the position is done by the autopilot. • It takes position information and calculates the heading and correction in real-time to make the vessel follow the prêdermined course. Desired response Controller response Vessel response state Input command Controller response Vessel position dataresponse
  • 17. DME/MECC/ Marine Engineering Knowledge/ Jan 2007 / Steering Gear 17 To Be A World Class Maritime Academy Conclusion • A good auto pilot can improve vessel profit margin by reducing number of ship personnel and fuel consumption. the drawback remain with leak associated the hydraulic system