This document provides an overview of Eaton Type Tested Assembly (TTA) X-Energy and power factor correction systems. It discusses the different sections of X-Energy including XP power, XF fixed, XR removable, and XW withdrawable sections. It also covers power factor concepts, why power factor correction is important, components used, and power factor modules available in X-Energy. The training concludes with information on engineering software for designing and ordering X-Energy systems.

1. Eaton Type Tested Assembly (X-Energy)(Cont.’d)
and Power Factor Correction
Technical Training
Prepared by: Eng. Ahmed Lotfy
(BO Technical Director and Factory Manager)
Barkouky Organization (BO)
(EATON) SYSTEM INTEGRATOR - EGYPT
(TTA) X-Energy and Power Factor Correction
Technical Training

2. ۲
Training Contents:
2. Power Factor in X-Energy
2.1: Power Factor
2.2: Power Factor Correction Concept
2.3: Why should we improve Power Factor?
2.4: Components needed for Power Factor Correction
2.5: Power Factor Modules in (X-Energy)
1. Eaton Type Tested Assembly (TTA) X-Energy
1.1: An Intelligent System from Eaton (5 Basic Types)
1.2: XP Power Section
1.3: XF (Fixed) Section
1.4: XR (Removable) Section
1.5: XW (Withdrawable) Section
1.6: XG (General) Section
1.7: Engineering Software for X-Energy Design and Ordering
(TTA) X-Energy and Power Factor Correction
Technical Training

3. ۳
(TTA) X-Energy and Power Factor Correction
Technical Training
1. Eaton Type Tested Assembly (TTA) X-Energy

4. ٤
An Intelligent System from Eaton
XP Power sections
XG section
Fixed
Withdrawable
XF Outgoing sections
5 Basic types
XW Outgoing sections
XR Outgoing sections
Removable
New
General
(TTA) X-Energy and Power Factor Correction
Technical Training

5. ٥
• XP Power Section
IZMX16
630 - 1600A
IZM20
800 - 2000A
IZM32
800 - 3200A
IZM40
4000A
IZM63
4000 - 5000A
(TTA) X-Energy and Power Factor Correction
Technical Training

6. ٦
• XP Power Section (Cont.‘d)
Feeders / Outgoers / Connections
Compact Circuit Breaker
• 3 or 4-pole
• Fixed
• Withdrawable
NZM3
125 - 630A
(TTA) X-Energy and Power Factor Correction
Technical Training

7. ۷
(TTA) X-Energy and Power Factor Correction
Technical Training

8. ۸
(TTA) X-Energy and Power Factor Correction
Technical Training
XF (Fixed) outgoing section
Feeder outgoers up to 630A
• 3 and 4-pole
• Fixed
• Plug-in/withdrawable
PKZ NZM GSTA

9. ۹
(TTA) X-Energy and Power Factor Correction
Technical Training
XF (Fixed) outgoing section
Box-solution
Feeder outgoers up to 630A
• 3 and 4-pole
• Fixed
• Plug-in/withdrawable
Motor starter
PKZ NZM GSTA

10. ۱۰
(TTA) X-Energy and Power Factor Correction
Technical Training
XF (Fixed) outgoing section
Power outgoers up to 630A
• NH vertical fuse disconnector
• 3-pole
• Dropper bus bar interconnect able

11. ۱۱
(TTA) X-Energy and Power Factor Correction
Technical Training
XR (Removable) outgoing section
Feeder outgoers
• Feeder units up to 630A
• Empty boxes with mounting rail
• 3 and 4-pole
• Flexible arrangement
• Simple maintenance
• Incoming plugged directly onto power
distribution bus bars
• Reduced downtime
• Exchangeable under live conditions
PKZ NZM Empty

12. ۱۲
(TTA) X-Energy and Power Factor Correction
Technical Training
XR (Removable) outgoing section
Feeder outgoers up to 630A
• PIFT switch disconnector fuse
• 3 and 4-pole
• horizontal and vertical
• Flexible arrangement
• Simple maintenance
• Line side plugged directly onto
power distribution busbar
• Reduced downtime
• Exchangeable under live condition

13. ۱۳
(TTA) X-Energy and Power Factor Correction
Technical Training
XW (Withdrawable) outgoing section
Feeder outgoers
• Drawers up to 630 A
• 3 and 4-pole
Motor starter (Drawers)
• Direct-on-line 0.06 - 132 kW (250 KW)
• Forward Reverse 0.06 - 132 kW (250 kW)
• Star Delta 5.5 - 110 kW ( 250 kW)
New

14. ۱٤
(TTA) X-Energy and Power Factor Correction
Technical Training
XW (Withdrawable) outgoing section
Motor starter units
• Eaton PKZ/PKE
• Eaton DILM
• Eaton pushbuttons/indication lights
• Eaton current transformers
Molded case circuit breakers
• Eaton NZM1-3 up to 630 A
Structure dimensions
• Compartment: 600mm with choice between
generous cable ways of 400mm or 600mm
New

15. ۱٥
XW (Withdrawable) outgoing section
Increased personal safety
• Ensure safe “test” and “withdrawn” position
• Status light in button when in “test” position
• Padlock able button to ensure safe operation
• Mechanical interlock between test button
and rotary handle
• Shutter Solution for more safety und protection
Short maintenance time
• Pluggable power and control supply
Minimal downtime
• Exchangeable under live conditions
(TTA) X-Energy and Power Factor Correction
Technical Training

16. ۱٦
(TTA) X-Energy and Power Factor Correction
Technical Training
XG (General) system section
Installation board up to 630A
Profi plus installation system
enclosure mounting
frame
mounting
insert
devices
+ + + =

17. ۱۷
(TTA) X-Energy and Power Factor Correction
Technical Training
XG (General) system section
Connection technology
Adapter technology for
NZM 1-3
Adapter technology for
motor starters
Contactors Smart-Wire-Darvin
Technology
Control board
Sasy 60i busbar system
Slide fuse equipment

18. ۱۸
(TTA) X-Energy and Power Factor Correction
Technical Training
XG (General) system section
Power factor correction
Optimal usage of the electrical system
Improved network quality
Reduction of operating costs
Design verification by testing with correction
module from the companies Frako and KBR

19. ۱۹
(TTA) X-Energy and Power Factor Correction
Technical Training

20. ۲۰
(TTA) X-Energy and Power Factor Correction
Technical Training
Engineering Software for X-Energy Design and Ordering
Configuration for xEnergy
Makes offers and
orders quick and easy to write,
includes a front view and a parts list
• Complete xEnergy product range
• System selection based on
technical features
• Generation of the front view
• Generation of the parts list for
ordering
• Price calculation
• Project management

21. ۲۱
X-Energy Sample Design using (Configurator Software)
(TTA) X-Energy and Power Factor Correction
Technical Training

22. ۲۲
2. Power Factor in X-Energy
(TTA) X-Energy and Power Factor Correction
Technical Training

23. ۲۳
(TTA) X-Energy and Power Factor Correction
Technical Training

24. ۲٤
(TTA) X-Energy and Power Factor Correction
Technical Training
Active and Reactive power components:
 Active power: P=VI.cosϕ (KW)
 Reactive power: Q=VI.sinϕ (KVAR)
 Apparent power: S=VI (KVA)
Power Factor

25. ۲٥
(TTA) X-Energy and Power Factor Correction
Technical Training
Capacitors are used to provide reactive power to inductive loads.
This will improve the P.F. value (make it close to unity).
Power Factor Correction Concept

26. ۲٦
(TTA) X-Energy and Power Factor Correction
Technical Training
PF correction provides many benefits:
Primary (Direct) Benefit:
• Reduced electric utility bill if there is a penalty
(a typical payback period is less than two years)
Other (Indirect) Benefits:
• Increased system capacity (generators, cables, transformers)
• Improved voltage regulation
• Reduced losses in transformers and cables
• May reduce harmonics on the power system (with harmonic filters)
Why should we improve Power Factor?

27. ۲۷
(TTA) X-Energy and Power Factor Correction
Technical Training
• apparent power demand :
 transformer is loaded 105.6% (Over-Load)
• target : cos ϕ 2 = 0.92
 reactive power needed :
• Q = P (tan ϕ1 - tan ϕ2) = 230 kvar
 new apparent power demand :
Conclusion :
 transformer is loaded 86% (normal)
 87 kVA available for future load
 electricity bill reduced
Installation with capacitorsInstallation without capacitor
capacitor
M
X X
M
250 KW
cos ϕ1 = 0.75
250 KW
cos ϕ1 = 0.75
S
p
kVA= =
cosϕ1
665
S kVA= =
500
0 92
543
.
Power Factor Correction Increases System Capacity
630 KVA
TR.

28. ۲۸
(TTA) X-Energy and Power Factor Correction
Technical Training
Components needed for Power Factor Correction
Fuses (HRC) Contactors (Special for Capacitors) Capacitors
Controller to manage operation of contactors in steps

29. ۲۹
(TTA) X-Energy and Power Factor Correction
Technical Training
Power Factor Modules in (X-Energy)
PFC Module
PFC Capacitor Bank

30. ۳۰
End of Training for Today (DEC.,18,2014) …..
Thanks for your attention…
Eng. Ahmed Lotfy
(BO Technical Director and Factory Manager)
(TTA) X-Energy and Power Factor Correction
Technical Training