This document provides information on complete coconut processing solutions and machinery. It discusses products that can be derived from coconut trees, including from the roots, husk, fiber, pith, shell, and kernel. It lists machinery and processes for husk processing, coir fiber processing, pith processing, shell processing, and kernel processing. Products covered include coconut shell powder, charcoal, activated carbon, copra, coconut oil, and desiccated coconut powder.

1. COMPLETE SOLUTION AND MACHINES FOR COCONUT PROCESSING

3. WHY IS A COCONUT TREE CALLED “THE TREE OF LIFE “ ?
BECAUSE OF THE ENDLESS LIST OF PRODUCTS ANS BY – PRODUCTS DERIVED FROM ITS VARIOUS PARTS.
( FROM ITS ROOTS TO TIPS ( LEAVES )( FOM CULINARY TO NON – CULINARY )

4. PRODUCTS COVERED
• COCONUT HUSK PROCESSING
• COIR FIBER PROCESSING
• COIR PITH PROCESSING
• SHELL PROCESSING
• KERNAL PROCESSNG
SCOPE OF SERVICE
• PRODUCT DEVELOPMENT
• ARCHITECTURAL SUPPORT
• MACHINERY AND EQUIPMENT BALANCING
• PLANT MACHINERY VENDORS SOURCING
• QUALITY MANAGEMENT
• TOTAL PRODUCTION MANAGEMENT
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5. COCONUT PRODUCTS
MATURED COCONUT
HUSK
FIBRE PEAT
SHELL
SHELL
POWDER
SHELL
CHARCOAL
ACTIVATED
CARBON
KERNAL
COPRA DECICCATED POWDER
DRY VCO FLOUR
MILK
EVCO
LOW FAT
DC
SKIMMED
MILK
WATER
CWC
PACKAGED
WATER
VINEGAR
COIR ALL EQUIPMENTS
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6. COCONUT COMPONENTS
25%
50%
18%
7%
450 Gms / NUT
SHELL KERNAL WATER TESTA
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7. COCONUT SHELL PRODUCTS
COCONUT SHELL
SHELL POWDER SHELL CHARCOAL
ACTIVATED CARBON BRIQUETTES
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8. COIR ALL EQUIPMENTS
COCONUT SHELL PROCESSING
COCONUT SHELL
SHELL CRUSHER
SHELL POWDER
CARBONIZATION
PIT METHOD
CHARCOL
MACHINE
CHARCOAL PIT METHOD
MACHINE
SHELL CRUSHER
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9. COCONUT SHELL POWDER
USES OF COCONUT SHELL POWDER
• IT IS USED AS A RAW MATERIAL FOR ACTIVATED CARBON INDUSTRIES.
• IT IS EXTENSIVELY USED AS COMPOUND FILLER IN THE MANUFACTURE OF PHENOLIC MOLDING
POWDER (BAKELITE PLASTIC) AS A FILLER & EXTENDER. IT IS USED AS A FILLER FOR SYNTHETIC RESIN
GLUES.
• IT IS USED SUCCESSFULLY WITH SPECIALIZED SURFACE FINISHING LIQUID PRODUCTS (AS AN
ABSORBENT), MASTIC ADHESIVES, RESIN CASTING AND BITUMINOUS PRODUCTS.
• IT IS USED IN HEAVY DUTY HAND CLEANER PASTES AS A MILD ABRASIVE. IT CAN GIVE A SMOOTH
AND LUSTROUS FINISH TO MOULDED ARTICLES, AND ALSO IMPROVE THEIR RESISTANCE TO
MOISTURE AND HEAT. IN THE GRANULAR FORM,
• IT IS USED AS A LOST CIRCULATION MATERIAL IN OIL WELL DRILLING.
• IT IS USED AS A MILD ABRASIVE IN SHOT BLASTING OF DELICATE OBJECTS AND OF HISTORIC
BUILDINGS. IN ASIA,
• IT IS WIDELY USED FOR THE MANUFACTURE OF INSECT REPELLENT IN THE FORM OF MOSQUITO COILS
AND ALSO IN AGARBATHIS, DUE TO ITS LONG AND UNIFORM BURNING QUALITIES.
• THE PRODUCT FINDS EXTENSIVE USE IN PLYWOOD AND LAMINATED BOARDS AS A PHENOLIC
EXTRUDER AND AS A FILLER IN SYNTHETIC RESIN GLUES
APPEARANCE CLEAR LIGHT BROWN FREE FLOWING POWDER
MOISTURE 10 % MAX.
APPARENT DENSITY 0.6 TO 0.7 G/CC
SIZE 230- 240 MESH
ASH CONTENT 1.5 MAX.
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10. COCONUT SHELL POWDER
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MACHINERY
HAMMER MILL
STORAGE BIN
IMPACT PULVERIZER
CYCLONE
BAG FILTER
AIR BLOWER
SIEVING MACHINE

11. COIR ALL EQUIPMENTS
COIR ALL EQUIPMENTS
COCONUT SHELL CHARCOAL
SPECIFICATIONS
MOISTURE - LESS THAN 10%
ASH - NOT MORE THAN 2%
VOLATILE MATTER - NOT MORE THAN 15%
FIXED CARBON - NOT MORE THAN 75%
FOREIGN MATTER - NOT MORE THAN 0.5%
COLOUR - BLACK
SIZE - NOT MORE THAN 5%, SHALL PASS A 0.63 CM MESH SIEVE.
THE CHARCOAL HAS A HIGH ADSORPTION CAPACITY FOR GASES AND COLOURING MATTER AND CANTHEREFORE BE USED AS A REFINING AGENT BOTH AS A DEODORIZER AND AS A
DECOLOURIZER. THE SHELL CHARCOAL ALSO FINDS WAY TO LAUNDRIES, SMITHERIES ETC. WELL POWDERED SHELL CHARCOAL FINDS LIMITED USED AS A DENTIFRICE. THE CHARCOAL IS
USED BY GOLDSMITHS IN MELTING GOLD AND SILVER AND FOR OTHER METAL WORKS. THE COMMERCIAL VALUE OF SHELL CHARCOAL LIES IN ITS USE AS THE PRIMARY RAW MATERIAL
FOR THE PRODUCTION OF ACTIVATED CARBON. IT ALSO FINDS VERY GOOD DEMAND AS AN INDUSTRIAL FUEL TO SUBSTITUTE FURNACE OIL.
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12. COCONUT SHELL PROCESSING
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PIT METHOD

13. COCONUT SHELL PROCESSING
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PIT METHOD
PIT DIMENSIONS DIA X DEPTH = 15FT X 10FT
NO.OF PITS 3 PITS
SHELL CAPACITY PER PIT / CYCLE 10 MT
CHARCOAL OUTPUT PER PIT PER CYCLE 3.8 MT
TOTAL CYCLES PER MONTH 9 CYCLES
TOTAL INPUT COCONUT SHELL PER MONTH 9 X 3 X 10 = 270 MT
TOTAL OUTPUT CHARCOAL PER MONTH 9 X 3 X 3.8 = 102.6 MT.

14. COCONUT SHELL CHARCOAL BRIQUETTE MACHINE
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PILLOW SHAPE 50 X 50 X 25 mm
CUBE 20 X 20 X 20 / 22 X 22 X 22 / 25 X 25 X 25 / 26 X 26 X 26 / 27 X 27 X 27
mm
HEXAGONAL 20 X 35 / 20 X 55 mm
FINGER 18 X 50 / 18 X 35 / 20 X 50 / 20 X 35 mm

15. COCONUT SHELL ACTIVATED CARBON
VARIETY OF APPLICATION
GAS PURIFICATION
WATER PURIFICATION
METAL EXTRACTION
GOLD RECOVERY
MEDICINE
SEWAGE TREATMENT
AIR FILTER IN GAS MASK
FILTER IN COMPRESSED AIR
DEODORIZATION OF CLOSED SPACE (I.E. REFRIGERATORS, WAREHOUSE, ADSORPTION OF
ETHYLENE TO PREVENT PREMATURE RIPENING OF FRUITS AND VEGETABLES
DISCOLORATION OF SUGAR AND HONEY, JUICE AND LIQUOR.
TYPE SHAPE SIZE
GRANULAR AC IRREGULAR 0.2 – 5 mm
POWDER AC CARBON WITH A SIZE PREDOMINANTLY LESS THAN 0.21 mm
PELLETED AC EXTRUDED AND CYLINDRICAL DIAMETER 0.8 – 5 mm
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16. COIR ALL EQUIPMENTS
COCONUT SHELL ACTIVATED CARBON
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17. COCONUT SHELL ACTIVATED CARBON
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18. COCONUT SHELL ACTIVATED CARBON
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S No DESCRIPTION MC No
MAIN., ANCIL. CONV.,
SHELL PROCESSING PLANT
1 BUNKER B 1 B 1
2 CONVEYOR
3 CRUSHER M 1
4 CONVEYOR C 2 C 2
5 SHELL DRYER M 2
6 ELEVATOR E 1
7 HOPPER H 1
CARBONIZATION PLANT
8 CONVEYOR C 3
9 ELEVATOR E 2
10 SHELL CARBONIZATION KILN M 3
11 SHELL SHARCOAL COOLANT M 4
12 ELEVATOR E 3
13 SHELL CHARCOAL HOPPER H 2
ACTIVATION PLANT
14 ELEVATOR E 3
15 ACTIVATED CARBON KILN M 5
16 AC COOLANT M6
17 CONVEYOR C 4
S No DESCRIPTION MAIN NCL., CONV.,
POST ACTIVAYION PLANT
18 SCREENER S 1
19 SCREENER S 2
20 ACID WASH AW 1
21 AC DRIER M 7
22 CONVEYOR C 5
ANCILLARY EQUIPMENTS
23 INCINATOR BIG INC 1
24 INCINATOR SMALL INC 2
25 COOLING TOWER 40 TR CT 1
26 CHIMMENT CHY 1
27 DUST COLLECTOR - SHELL DC 1
28 DUST COLECTOR – KILN DC 2
29 DUCT COLLECYOR - CREENER DC 3
30 BOILER - INCENATOR BOL 1
31 WATER TANK WT 1
32 CERAMIN DUST COLLECTOR CDC 1

19. COIR ALL EQUIPMENTS
COIR ALL EQUIPMENTS
COCONUT SHELL PRE PROCESS
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20. COCONUT SHELL PRE PROCESS
DRYER
REDUCE THE MOISTURE LEVEL BELOW 15 %
USING THE ‘HOT AIR ‘ FROM CABONATION KILN AS HEATING MEDIUM
DIAMETER 1.0 M AND LENGTH 12 M
TEMPATURE 200 – 300 DEGREES CELSIUS
COIR ALL EQUIPMENTS
COIR ALL EQUIPMENTS
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21. COIR ALL EQUIPMENTS
COCONUT SHELL CARBONIZATION PLANT
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22. COCONUT SHELL CARBONIZATION PLANT
CARBONATION KILN
1 AT 650 - 800 DEGREES CELSIUS BY CONTROLLING THE AIR INTO THE KILN BY HIGH PRESSURE BLOWER
2 AVERAGE INPUT 24 TO 36 TONS IN 24 HOURS
3 ROTARY KILN TURNS AT 3 TO 6 TIMES PER MINUTES (DEPENDS ON PRODUCTION RESULT)
4 AVERAGE OUTPUT 25% TO 30% YIELD FROM THE INPUT.
5 OPERATING TEMPERATURE N NEEDS AROUND 3 HOURS
6 . CHARCOAL PRODUCTIODIAMETER 1.8M AND LENGTH 16M
7 GASES WILL BE BURNED INSIDE 10M LONG INCINERATOR AT 1200 DEGREE CELSIUS
8 FLUE GAS PASS THROUGH COOLING TANK, HOT AIR FURNACE AND EXCHANGER BEFORE USED AS HEATING ENERGY IN DRYER
9 MOISTURE BELOW 15%, ASH 1% TO 3%, VOLATILE 10% TO 15%, HARDNESS 19% AND FIXED CARBON 70% TO 75%. (LOWER THE VOLATILE AND HIGHER THE HARDNESS BETTER THE AC.
10 . FIRST TIME HEATING USE MIX WOOD AND COCONUT SHELL TO DRY THE INTERNAL KILN ATLEAST 1 WEEK. SUBSEQUENT STOPS, 12 HOURS FOR HEATING
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23. COIR ALL EQUIPMENTS
COCONUT SHELL ACTIVATION PLANT
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24. COCONUT SHELL ACTIVATION PLANT
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ACTIVATION KILN
1. DIAMETER 1.9M AND LENGTH 16M
2. INPUT 6 TO 7 TONS IN 24 HOURS WITH AVERAGE OUTPUT 50% YIELD
3. OPERATING TEMPERATURE AT 800 TO 950 DEGREE CELSIUS BY CONTROLLING THE AIR FROM THE HIGH PRESSURE BLOWER AND STEAM INJECTION. ( IF TEMPERATURE INCREASES
REDUCE THE AIR AND INCREASE THE STEAM). APPLIES DURING INITIAL STAGE OF PRODUCTION.
4. AC PRODUCTION NEEDS 3 TO 6 HOURS AT KILN ROTATING 3 TO 4 TURN PER MINUTES. ALL THIS DEPENDS ON THE 'IODINE' INDEX. ( FOR 1000 TO 1200MG/G IODINE, 6 TONS OF
OUTPUT BUT FOR 1400MG/G IODINE, APPROXIMATELY 4.5 TONS OF OUTPUT IN 24 HOURS. IODINE INDEX INCREASES, YIELD % WILL DROP). THIS CAN BE ACHIEVED BY ADJUSTING
THE ROTARY KILN TURNING AND CONVEYOR SPEED.
5 ,HEAT FROM THE INCINERATOR ARE USED AS HEATING MEDIUM FOR 'WASTE HEAT BOILER
6. BOILER OPERATING PRESSURE 3 TO 5 KG/CM2 AND 150 TO 170 DEGREE CELSIUS. RV'S PRESSURE SETTING AT 6 KG/CM2
METHYLENE BLUE AROUND 8 TO 12 CAN BE ACHIEVED BY INCREASING THE IODINE NUMBER.

25. COCONUT SHELL ACTIVATED CARBON SIEVING SYSTEMS
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26. COIR ALL EQUIPMENTS
COCONUT SHELL ACTIVATED CARBON SIEVING SYSTEMS
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27. COCONUT SHELL ACID WASH PROCESS
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28. COCONUT SHELL ACID WASH PROCESS
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ACID WASH
1 HCL AT 5% CONCENTRATION
2 1ST STAGE AC WILL BE WASHED CONTINUOUSLY FOR 6 HOURS BY CIRCULATION PUMP
3 2ND STAGE AC WASHED BY RO WATER CONTINUOUSLY FOR 2 HOURS
4 3RD STAGE AGAIN BY RO WATER CONTINUOUSLY FOR 2 HOURS
5 PASS THROUGH DRYER AT 350 DEGREE CELSIUS. WOOD ARE USED AS HEAT ENERGY SOURCE. 1
TON OF AC NEED 1.2 TONS OF WOOD.
6 DRYER CAPACITY 5 TONS OF AC AFTER ACID WASH AND 3 HOURS INSIDE DRYER.

29. COCONUT KERNAL PRODUCTS
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COCONUT KERNEL IS THE MEAT OF THE COCONUT FRUIT. IT IS EATEN IN BOTH TENDER AND DRIED FORMS. COCONUT KERNEL IS USED TO
EXTRACT COCONUT MILK AND COCONUT OIL.

30. COCONUT KERNAL PRODUCTS
COCONUT KERNAL
COPRA
COCONUT OIL CAKE
MILK
EXTRA VCO
LAURIC ACID
LOW FAT DC SKIMMED MILK
DESICCATED POWDER
VCO FLOUR
LAURIN IS A PREMIUM ALL-NATURAL COCOMCT®-BASED OIL, A HIGH QUALITY
PRODUCT THAT DELIVERS BETTER NUTRITION, LIFESTYLE, AND QUALITY OF LIFE.
LAURIN IS THE MODERN COCONUT OIL—IT’S THE VERY GOODNESS OF COCONUT IN
ITS MOST
CONCENTRATED FORM.
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31. COCONUT PROCESS – DRY PROCESS
DESICCATED COCONUT IS A GRATED IN DESIRED SHAPE AS LIKE FINE GRADE ,MEDIUM GRADE AND DRIED UP
TO 3% MOISTURE CONTENT MAX.
THIS MOISTURE CONTENT OF LESS THAN OR EQUAL 3% WILL HELP TO MAKE SHELF LIFE OF COCONUT
POWDER.MOISTURE HAVING MAIN ROLE IN SHELF LIFE OF PRODUCT AND ITS SHELF LIFE TIME IS 18 MONTHS.
IT IS UN SWEETENED FRESH MEAT OR KERNAL OF A FRUIT OF COCONUT.
DESICCATED COCONUTS SHOULD HAVE SWEET AROMA OF COCONUT, MILD CHARACTERISTICS OF COCONUT
WITH OUT RANCID .
APPLICATION OF DESICCATED COCONUT (DC):
DESICCATED COCONUT IS IDEAL FOR USE AS FILLERS, TOPPINGS AND AS INGREDIENTS,ESPECIALLY IN THE
BAKING OF BISCUITS,SNACK BARS,CAKES,COOKIES AND SO ON.
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32. COCONUT PROCESS MACHINERIES – DRY PROCESS
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VIRGIN COCONUT OIL PROCESS LINE SUITABLE FOR 40, 000 NUTS / DAY
PRE PROCESSING LINE SUITABLE FOR 40, 000 NPD
S No DESCRIPTION QTY
1 MS FABRICATED AND COATED STORAGE BINS FOR STORING RAW COCONUT IN THE DE SHELLING AREA - 25 NOS
2 COCONUT DE SHELLING MACHINE WITH MOUNTING FRAME, GEAR DRIVE, MOTOR, STARTER AND ALL STANDARD
ACCESSORIES –
25 NOS
3 COCONUT DEPARING KNIVES WITH WOODEN HANDLE 100 NOS
4 SS 304 STORAGE VESSELS FOR STORING DEPARED COCONUTS 25 NOS
5 SS 304 TUB BUBBLE WASHER WITH RING BLOWER, TAKE OFF CLEATED MODULAR BELT CONVEYOR AND ALL
STANDARD ACCESSORIES – 5000 NPH -
1 SET
6 SS 304 COCONUT KERNEL PRE CUTTER WITH COCONUT WATER COLLECTION TANK, GEAR DRIVE, MOTOR & ALL
STANDARD ACCESSORIES – 5000 NPH
1 NO
7 SS 304 COCONUT KERNEL HOT BLANCHING SYSTEM WITH HOT WATER CIRCULATION SYSTEM, GEAR DRIVE, MOTOR,
HIGH PRESSURE PUMP & ALL STANDARD ACCESSORIES – 1100 KGS / HR
1 SET
8 VIBRATORY DEWATERING SYSTEM, WITH ALL STANDARD ACCESSORIES – 1, 100 KGS / HR 1 SET
9 SS 304 PIN MILL WITH MOUNTING ASSEMBLY, MOTOR, STARTER, PULLEYS, TRANSMISSION BELT, FEED & DISCHARGE
CHUTES & ALL STANDARD ACCESSORIES – 600 KGS / HR
2 NOS
10 INTERMEDIATE PROCESS LINE CONVEYOR SYSTEMS WITH ALL STANDARD ACCESSORIES 2 SETS
11 PROCESS ELECTRICAL CONTROL PANELS WITH COMPLETE PROTECTIONS, DISPLAY AND CONTROL

33. COCONUT PROCESS – DRY PROCESS
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HOT PRESSED VIRGIN COCONUT OIL PROCESSING LINE – 10, 000 NPD
S No
1
LOW TEMPERATURE MULTI PASS TRAY CONVEYOR DRYER WITH GEAR DRIVE, MOTORS, HOT AIR
CIRCULATION FANS AND ALL STANDARD ACCESSORIES – 125 KGS / HR OUTPUT – 1 SET
2
CAST STEEL HOT AIR GENERATOR WITH ID FAN, FD FAN, FLU GAS CHIMNEY AND ALL STANDARD
ACCESSORIES – 1 SET
3
SS 304 DRYER DISCHARGE SCREW CONVEYOR WITH GEAR DRIVE, MOTOR, BEARINGS AND ALL
STANDARD ACCESSORIES – 125 KGS / HR – 1 SET
4
SS 304 FEED HOPPER WITH SCREW CONVEYOR WITH GEAR DRIVE, MOTOR AND ALL STANDARD
ACCESSORIES – 125 KGS / HR – 1 SET
5
TWIN HEAD SCREW OIL EXPELLER WITH GEAR DRIVE, MOTOR AND ALL STANDARD ACCESSORIES – 50
KGS / HR – 3 SETS
6 STAINLESS STEEL OIL STORAGE TANKS – 500 LTRS – 2 NOS
7
SS 304 HAMMER MILL PULVERIZER WITH ROTARY AIR LOCK, DRIVE MOTOR AND ALL STANDARD
ACCESSORIES – 100 KGS / HR – 1 SET
8 CONTROL PANELS CONNECTING ALL THE ABOVE MENTIONED MACHINERIES – 2 SETS

34. COIR ALL EQUIPMENTS
COCONUT PROCESS – DRY PROCESS
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DE SHELLING PARING TUB WASHER PRE CUTTER
ROTARY DRUM WASHER
CUM BLANCHER
VIBRATORY DE WATERING
PULVERIZER
DRYING SYSTEMS
COOLER LUMP BREAKER VIBRO SIEVE DC POWDER

35. COCONUT PROCESS – HOT PRESSED OIL
VIRGIN COCONUT OIL IS DERIVED FROM THE FRESH MEAT OR KERNEL OF A MATURE FRUIT OF COCONUT
RATHER THAN THE SUNDRIED COCONUT MEAT KNOWN AS COPRA.
VIRGIN COCONUT OILS ARE PRODUCED ONE OF THREE WAYS:
1 -QUICK DRYING OF FRESH COCONUT MEAT, WHICH IS THEN USED TO EXTRACT THE OIL BY MECHANICAL
MEANS.
2 - WET-MILLING METHOD. COCONUT MILK FIRST IS EXTRACTED FROM FRESH COCONUT MEAT BY MECHANICAL
PRESSING. THE OIL IS THEN EXTRACTED FROM COCONUT MILK BY WAY OF BOILING, FERMENTATION, REFRIGERATION,
ENZYMES OR MECHANICAL CENTRIFUGE.
3 – DRY PROCESS – DRY PROCESS WHICH INVOLVES DRYING OF GRINDED COCONUT MEAT, OIL
EXTRACTION AND PULVERIZING THE MEAL. THE PROCESS PRODUCES A HIGH PROTEIN COCONUT FLOUR (33%)
WHICH CAN BE USED AS WHEAT SUBSTITUTE.THE ADVANTAGES OF THE THIS PROCESS IS THE HIGH OIL
RECOVERY AT 88% BASED ON THE OIL CONTENT OF THE MEAT (65%) OR 58% OF THE DRIED GRANULATED
MEAT AND GOOD QUALITY OF THE OIL WITH A FREE FATTY ACID CONTENT OF 0.1%. THE DRY PROCESS ALSO
PRODUCES HIGH PROTEIN FLOUR WHICH CAN BE USED IN MAKING PAN DE SAL AND OTHER BAKED PRODUCTS
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36. COCONUT PROCESS – HOT PRESSED OIL
APPLICATION OF VCO :
VIRGIN COCONUT OIL IS WATER CLEAR IN COLOUR,HAS MILD SWEET
AROMA.VCO IS CHEMICAL AND ADDITIVE FREE,AND IS THE PUREST FORM OF
COCONUT OIL.
VIRGIN COCONUT OIL IS CURRENTLY HOT TOPIC DUE TO ITS
BENEFITS TO HUMAN CONSUMPTION AND THE RESEARCHERS CHALLENGE
ON THE DOGMA,WHICH IS THE DOMINATION OF DIET-HEART HYPOTHESIS
IN ATHEROSCLEROSIS RESEARCH.
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37. COCONUT PROCESS – HOT PRESSED OIL
LOW TEMP., DRYING
SCREW OIL EXPELLER
DRY CAKE PULVERIZER
COCONUT FLOUR
FILTER PRESS
MICRO FILTERS
OIL STORAGE TANKS
PROCESSING OPTIONS VCO YIELD* BY PRODUCTS
DRY PROCESS 19 – 26% (MOISTURE & EQUIPMENT
DEPENDENT)
CAKE (CAN BE FURTHER PROCESSED TO
COCONUT FLOUR)
WET PROCESS 14 - 20% (PROCESS & EQUIPMENT
DEPENDENT)
• LOW FAT DESICCATED COCONUT
• SKIMMED MILK
• COCONUT BUTTER
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38. COCONUT PROCESS – COLD PRESSED OIL
KERNAL
COCONUT MILK EXTRACTOR
CLARIFIER CENTRIFUGE
AGITATING TANK
TUBULAR BOWL CENTRIFUGE
FILTER PRESS
MICRO FILTERS
OIL STORAGE TANKS
DRYER
LOW FAT DC
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39. COIR ALL EQUIPMENTS
COIR ALL EQUIPMENTS
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COCONUT PROCESS – MILK AND CREAM
COCONUT MILK, A LIQUID THAT COMES FROM THE GRATED MEAT OF A BROWN
COCONUT, IS NOT COCONUT WATER. THE COLOR AND RICH TASTE OF COCONUT
MILK ARE ATTRIBUTED TO ITS HIGH OIL CONTENT, MOST OF WHICH IS SATURATED
FAT. COCONUT MILK IS A POPULAR FOOD INGREDIENT USED IN SOUTHEAST ASIA,
SOUTH ASIA, SOUTHERN CHINA, THE CARIBBEAN AND THE NORTH OF SOUTH
AMERICA.
CREAMED COCONUT AND COCONUT MILK ARE MADE IN A WAY SURPRISINGLY AKIN TO THEIR DAIRY COUNTERPARTS. COCONUT FLESH (THE WHITE
PART) IS GRATED AND SOAKED IN HOT WATER. THE COCONUT CREAM RISES TO THE TOP AND CAN BE SKIMMED OFF. THE REMAINING LIQUID IS
SQUEEZED THROUGH A CHEESECLOTH TO EXTRACT A WHITE LIQUID THAT IS COCONUT MILK. BY REPEATING THIS PROCESS, THE COCONUT MILK
BECOMES THINNER. THE THICKER VERSION IS USED FOR DESSERTS AND RICH SAUCES. THIN COCONUT MILK IS USED FOR COOKING CURRIES AND
SOUPS. IN THE UK, FRESH COCONUT MILK IS UNAVAILABLE AND COCONUT MILK IS BOUGHT IN CANS.
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40. COIR ALL EQUIPMENTS
COIR ALL EQUIPMENTS
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COCONUT PROCESS – MILK AND CREAM
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COLD PRESSED VIRGIN COCONUT OIL PROCESSING LINE – 40, 000 NPD
S No DESCRIPTION QTY
1 SS 304 SCREW MILK EXTRACTOR WITH GEAR DRIVE, MOTOR & ALL STANDARD ACCESSORIES – TO
HANDLE 600 KGS / HR FEED MATERIAL
2 NOS
2 SS 304 COCO MILK CREAM SEPARATOR WITH ALL STANDARD ACCESSORIES – TO HANDLE 350 LTRS
/ HR CAPACITY
2 NOS
3 SS 304 GRADE AGITATED TANK WITH GEAR DRIVE & MOTOR AND ALL STANDARD ACCESSORIES –
TO HANDLE 350 LTRS / HR CAPACITY FEED MATERIAL
2 NOS
4 REFRIGERATED COLD STORAGE UNIT WITH ALL STANDARD ACCESSORIES 1 SET
5 SS 304 - TUBULAR BOWL CENTRIFUGE WITH ALL STANDARD ACCESSORIES – TO HANDLE 350 LTRS /
HR CAPACITY FEED MATERIAL
2 NOS
6 SS 304 SANITARY PUMPS WITH MOTOR MOUNTED ON BASE PLATE 2 NOS
7 SS 316 FILTRATION SYSTEM WITH FEED PUMP & ALL STD ACCESSORIES – TO HANDLE 400 LTRS /
HR CAPACITY OIL
1 SET
8 STAINLESS STEEL VACUUM DRYER WITH ALL STANDARD ACCESSORIES – TO HANDLE 400 LTRS / HR
CAPACITY OIL
1 NO
9 STAINLESS STEEL OIL STORAGE TANKS – 500 LTRS 2 NOS
10 SS 304 PIPES, FITTINGS, CONTROL VALVES & OTHER PIPING ACCESSORIES 1 SET
11 CONTROL PANELS CONNECTING ALL THE ABOVE MENTIONED MACHINERIES 2 SETS

41. COIR ALL EQUIPMENTS
COIR ALL EQUIPMENTS
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COCONUT PROCESS – MILK AND CREAM
SCREW MILK EXTRACTOR CLARIFIER CENTRIFUGE ADDITIVE MIXING TANK EMULSIFIER HOMO GENISIERS
PASTEURIZER
STERILIZER
FILLING & SEALING
RETORTS
BULK CONTAINER
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42. 1 – SUPPLEMENT & FUNCTIONAL FOOD MARKET
2 – NON DAIRY MARKET
3 – COSMETIC MARKET
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45. STARBUCKS FIRST ICED ESPRESSO BEVERAGE WITH COCONUT MILK
SINCE STARBUCKS FIRST INTRODUCED COCONUT MILK AS AN OPTION FOR ITS HANDCRAFTED BEVERAGES,
CUSTOMERS HAVE EMBRACED ITS RICH, CREAMY FLAVOR WITH HOT, ICED AND BLENDED CUSTOMIZED
DRINKS.
NOW STARBUCKS IS INTRODUCING ICED COCONUT MILK MOCHA MACCHIATO, THE COMPANY’S FIRST ICED
ESPRESSO BEVERAGE THAT FEATURES COCONUT MILK
2 – NON - DAIRY MARKET
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46. COCONUT MILK IS AN EXTRACT HYDROLIPIDIC OF THE "COCOS NUCIFERA L."
WITH A PLANT/EXTRACT RATIO 1/5. FRESH, NOT DRIED ENDOSPERM CONTAINS:
10% CARBOHYDRATES, 3% PROTEINS AND APPROXIMATELY 50% WATER. THE
COCONUT ENDOSPERM CONTAINS 35-40% OF OIL. THE MAIN CHARACTERISTIC
OF COCONUT OIL IS THE HIGH CONTENT OF SATURATED SHORT AND MEDIUM-
SIZED CHAIN FATTY ACIDS.
DUE TO ITS CARBOHYDRATES, PROTEINS AND FATTY ACIDS CONTENT COCONUT
MILK IS HIGHLY RECOMMENDABLE TO FORMULATE COSMETIC PRODUCTS WITH
SKIN MOISTURIZING AND SKIN CONDITIONING ACTIVITY AND HAIR COSMETIC
PRODUCTS TO PROTECT, REPAIR AND CONDITIONING THE HAIR WITHOUT
FLATTENING IT.
COIR ALL EQUIPMENTS
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47. BULK CONTAINERS:
A. 20-L PLASTIC PAIL
B. 200-L STEEL DRUM
C. 990-L TOTE CONTAINER
D. 1 TONNER SPACEKRAFT
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48. GLASS JARS
PET BOTTLES
(200 ml to 2000 ml)
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VCO RETAIL PACKGE

49. OUR TARGETED MARKET
1 – DEMENTIA MARKET
2 – SULLPEMENT & FUNCTIONAL FOOD MARKET
3 – PET ( DOGS ) MARKET
4 – COSMETIC MARKET

50. DEMENTIA OF ALZHEIMER TYPE (AD)
4.6 MILLION PATIENTS (4 MILLION POTENTIAL FUTURE PATIENTS) IN JAPAN
• JOINT TRIALS WITH CARE FACILITIES IN JAPAN
• JOINT PRE-CLINICAL & CLINICAL TRIALS WITH SEVERAL INSTITUTIONS IN THE PHILIPPINES
• MARKET TO ELDERLY CARE FACILITIES THROUGHOUT JAPAN (MORE THAN 6,000 FACILITIES)
G8 DEMENTIA SUMMIT CONCLUDES WITH INTERNATIONAL AGREEMENT TO WORK TOGETHER(DEC2013)
• SET AN AMBITION TO IDENTIFY A CURE, OR A DISEASE-MODIFYING THERAPY, FOR DEMENTIA BY 2025
• SIGNIFICANTLY INCREASE THE AMOUNT SPENT ON DEMENTIA RESEARCH
• INCREASE THE NUMBER OF PEOPLE INVOLVED IN CLINICAL TRIALS AND STUDIES ON DEMENTIA
• ESTABLISH A NEW GLOBAL ENVOY FOR DEMENTIA INNOVATION, FOLLOWING IN THE FOOTSTEPS OF
GLOBAL ENVOYS ON HIV AND AIDS AND ON CLIMATE CHANGE
• DEVELOP AN INTERNATIONAL ACTION PLAN FOR RESEARCH
• SHARE INFORMATION AND DATA FROM DEMENTIA RESEARCH STUDIES ACROSS THE G8 COUNTRIES TO
WORK TOGETHER AND GET THE BEST RETURN ON INVESTMENT IN RESEARCH
(SOURCE: DEPARTMENT OF HEALTH UK)
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1 - DEMENTIA MARKET

51. WE PAY FOR OUR HEALTH, NOT FOR DRUG!
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52. WE LOVE DOGS!
THE NUMBER OF THE DOGS IN JAPAN IS HIGHER THAN KIDS SINCE
2003 AND INCREASING!!
EVEN ELDERLY DOG CARE FACILITIES IN JAPAN.
• DOG TREATS AND SNACK MARKET JPY46BIL($392MIL) (2013)
• PREMIUM DOG FOOD MARKET JPY56BIL($475MIL)(2013)
• PET RELATED MARKET JPY1TRILL($8.5BIL)(2013)
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3 - PET(DOGS) MARKET

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4 - COSMETICS MARKET

54. COCONUT WATER EXTRACTOR COCONUT WATER FILTRATION SYSTEMS REFRIIGERATION CHILLER PASTEURIZER
DE OILING
STERILIZER
ASEPTIC FILLING AND SEALING
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COCONUT PROCESS – WATER

55. COCONUT WATER CONCENTRATE IS A HIGHLY CONCENTRATED, SLIGHT CLOUDY BUT TRANSPARENT LIQUID. IT IS
THE END PRODUCT OF CONCENTRATING THE NATURALLY OCCURRING LIQUID ENDOSPERMS (COCONUT WATER)
OF FRESH, MATURE PHILIPPINE COCONUTS BEFORE UNDERGOING AN HTST PASTEURIZATION PROCESS.
COCONUT WATER CONCENTRATE IS INTENDED FOR FOOD AND BEVERAGE MANUFACTURERS THAT REQUIRE THE
DISTINCT FLAVOR OF NATURAL FRESH COCONUT IN A LOW CALORIE HEALTH DRINK
COIR ALL EQUIPMENTS
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COCONUT WATER CONENTRATE ( CWC

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COCONUT WATER CONENTRATE ( CWC )

57. SOURCE APCC
COCONUT MARKET IN INDIA
► MOST CONSUMPTION OF COCONUT PRODUCTS IN INDIA IS IN THE FORM OF COCONUT OIL
► COCONUT WATER CONSUMED MOSTLY IN LOOSE FORMAT
► PACKAGED COCONUT WATER IS EMERGING IN SMALL VOLUMES
COIR ALL EQUIPMENTS
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COCONUT WATER MARKET IN INDIA

58. Country of Origin %
BRAZIL 38
THAILAND 32
PHILIPPINES 8
SINGAPORE 6
SOUTH AFRICA 5
MALAYSIA 3
SRI LANKA 3
OTHERS 5
SOURCE APCC
COIR ALL EQUIPMENTS
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COCONUT WATER – US IMPORT VOLUME

59. AN OFF WHITE TO CREAM COLOURED POWDER PRODUCED FROM THE RESIDUE OF
DESICCATED COCONUT CAKE MATERIAL AFTER THE EXTRACTION OF VCO. IT IS A RICH
SOURCE OF DIETARY FIBER AND HAS HIGHEST PROTEIN CONTENT OF ANY FLOUR. IT
ALSO HAS A VERY LOW LEVEL OF DIGESTIBLE CARBOHYDRATES WHICH MAKES IT AN
EXCELLENT CHOICE FOR CONSUMERS WHO WANT TO RESTRICT THEIR INTAKE OF
CARBOHYDRATES. WITH A NATURAL NUTTY COCONUT FLAVOUR, IT IS GLUTEN FREE
AND MOST SUITABLE FOR GLUTEN RESTRICTED DIETS.
• FLOUR IS A BY-PRODUCT OF THE VCO PROCESSED FROM ITS RESIDUE
• FOOD-GRADE PRODUCT SIMILAR IN CONSISTENCY WITH WHEAT FLOUR
• DELICIOUS, GLUTEN-FREE WITH HIGH DIETARY FIBRE – FOR GOOD HEALTH
COCONUT FLOUR IS GROWING IN POPULARITY AS MORE PEOPLE DISCOVER THE
MANY HEALTH BENEFITS OF COCONUT FLOUR NUTRITION, IN ADDITION TO ITS
MANY USES AS A DELICIOUS, GLUTEN-FREE, AND HEALTHY ALTERNATIVE TO
OTHER FLOURS.
WHAT DO YOU NEED TO KNOW ABOUT COCONUT FLOUR
NUTRITION? COCONUT FLOUR IS HIGH IN FIBER, PROTEIN, AND HEALTHY FATS
AND IS FREE FROM WHEAT AND OTHER GRAINS. IT IS ALSO LOW IN SUGAR,
DIGESTIBLE CARBOHYDRATES AND CALORIES, AND HAS A LOW SCORE ON THE
GLYCEMIC INDEX.
THIS MAKES COCONUT FLOUR A FAVORITE AMONGST PALEO DIETERS, GLUTEN
FREE EATERS INCLUDING THOSE WITH CELIAC DISEASE OR A GLUTEN
SENSITIVITY, THOSE WITH DIGESTIVE PROBLEMS LIKE LEAKY GUT SYNDROME,
ANYONE WITH A NUT ALLERGY, THOSE WITH DIABETES, VEGETARIANS, AND
JUST ABOUT EVERYONE ELSE IN BETWEEN.
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COCONUT CAKE FLOUR

60. EXPORT OF MAJOR COCONUT PRODUCTS FROM INDIA - 2015-16
S NO ITEM QUANTITY IN MT VALUE IN LAKHS
1 ACTIVATED CARBON 61212.58 63208.13
2 COCONUT FATTY SOAP 3177.06
3 HAIR CREAM 1121.33
4 COCONUT OIL 8549.97 17540.30
5 COCONUT WATER 728.53
6 COPRA 6749.21 5292.61
7 DESICCATED COCONUT 4260.97 5260.61
8 DRY COCONUT 18303.04 17846.79
9 FRESH COCONUT 39800.46 14960.52
10 GRATED/SLICED COCONUT 2163.52 3916.26
11 OVAL COCONUT SHELL 1630.26 913.64
12 SHELL CHARCOAL 7565.85 2511.52
13 VCO 818.33 2622.50
14 MISC COCONUT PRODUCTS 5924.59
TOTAL 145024.38
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61. 0
2000
4000
6000
8000
10000
12000
14000
16000
18000
20000
K TONNES
► MAJORITY OF COCONUTS GO TO COPRA INDUSTRY
► COMMON COPRA INDUSTRY PRACTICE:
- SMALL FARMERS SPLIT MATURED COCONUT INTO TWO AND DRY THE KERNAL
- COCONUT WATER IS LOSS AT THE FARMS – MAJOR WASTE
► COCONUT DESICCATORS AND /OR COCONUT CREAM MANUFACTURER DO NOT HAVE THE INSTALLED PROCESSES OR EXPERIENCE TO COLLECT
COCONUT WATER
► DIFFERENT SIZES OF NUTS
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MAJOR COCONUT PRODUCERS

62. Global Coconut Ingredient Market value expected to grow at an annual CAGR of 11.3%
SOURCE APCC
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MARKET PERFORMANCE

63. The pace of new coconut product introductions continues to grow substantially
SOURCE APCC
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MARKET PERFORMANCE

64. TOP COCONUT PRODUCERS WORLDEIDE
The pace of new coconut product introductions continues to grow substantially
SOURCE APCC
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COCONUT WATER PRODUCTS IN US MARKET

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COCONUT WATER PRODUCTS IN US MARKET

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COCONUT PRODUCTS IN US MARKET

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COCONUT PRODUCTS

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TURNKEY PROJECTS

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COCONUT PROCESSING PLANT

71. DE DSHEELEING
DIS INTEGRATOR
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COCONUT MILK , DC AND VCO PROCESSING PLANT

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COCONUT PROCESS – MILK AND CREAM

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COCONUT PROCESS – MILK AND CREAM

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