2. WHY IS A COCONUT TREE CALLED
‘’ THE TREE OF LIFE ‘’
BECAUSE OF THE ENDLESS LIST OF PRODUCTS AND BY- PRODUCTS DERIVED
FROM ITS VARIOUS PARTS
( FROM ITS ROOTS TO TIPS ( LEAVES )
( FROM CULINARY TO NON-CULINARY )
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THE TREE OF LIFE
3. INTRODUCTION
COIR AND COIR PRODUCTS CONSTITUTE ONE OF THE IMPORTANT SOURCES OF FOREIGN EXCHANGE FOR THE COUNTRY. BRIQUETTES, ARTIFICIAL DOOR PANELS AND
MANURE ARE MANUFACTURED BY COIR PITH. PRODUCTION OF ONE TONNES OF COIR IS ESTIMATED TO PRODUCE, IN THE PROCESS, TWO TONNES* OF COIR PITH. THE
POTENTIAL OF COIR FOR USE AS A GROWTH MEDIUM FOR PLANTS, SOIL STABILIZATION AND AS A FERTILIZER HAS OPENED UP THE OPPORTUNITIES FOR EXPORT. INDIA
PRODUCES ABOUT 5 LACS TONNES OF COIR PITH. THE NEW ENTREPRENEUR MAY ENTER IN THIS PROJECT.
3
“COCONUT COIR MARKET “ (2021-2026) COCO COIR IS AN INCREASINGLY POPULAR TYPE OF HYDROPONIC GROWING MEDIUM — AND FOR GOOD REASON. THERE ARE
A WHOLE HOST OF BENEFITS TO GROWING WITH COCONUT COIR THAT YOU CAN AND SHOULD TAKE ADVANTAGE OF IF YOU’RE NEW TO HYDROPONICS.
THE GLOBAL COCONUT COIR MARKET SIZE IS PROJECTED TO REACH USD MILLION BY 2026, FROM USD MILLION IN 2021, AT A CAGR OF % DURING 2021-2026.
THIS REPORT FOCUSES ON COCONUT COIR VOLUME AND VALUE AT THE GLOBAL LEVEL, REGIONAL LEVEL AND COMPANY LEVEL. FROM A GLOBAL PERSPECTIVE, THIS
REPORT REPRESENTS OVERALL COCONUT COIR MARKET SIZE BY ANALYSING HISTORICAL DATA AND FUTURE PROSPECT. REGIONALLY, THIS REPORT FOCUSES ON
SEVERAL KEY REGIONS: NORTH AMERICA, EUROPE, JAPAN, CHINA, SOUTHEAST ASIA, INDIA, ETC.
GLOBAL COIR MARKET BY PROCESSING BROWN FIBRE
• MATTRESS FIBRE
• SPINNING QUALITY FIBRE
• BRISTLE FIBRE
GLOBAL COIR MARKET BY PRODUCTS COIR FIBRE
•COIR PITH
•COIR YARN
•CURLED COIR
•COIR PLY BOARDS
GLOBAL COIR MARKET BY APPLICATIONS
• UPHOLSTERY-MATTRESSES
• INSULATION
• EROSION CONTROL
• AGRICULTURE
• NETTING
• MATTING
THE GLOBAL COIR MARKET IS SEGMENTED ON THE BASIS OF PROCESSING, PRODUCTS, AND APPLICATIONS
GLOBAL COCOPEAT MATKET BY APPLICATIONS
• AGRICULTURE
• ANIMAL BEDDING
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INTRODUCTION
3
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4. ALL INDIA FINAL ESTIMATES OF AREA AND PRODUCTION OF COCONUT – 2019 -2020
S No. STATES /UNION TERRITORIES
AREA
(''000 HECTARES)
PRODUCTION
(MILLION NUTS)
PRODUCTIVITY
(NUTS/HA)
1 ANDHRA PRADESH 111.38 1,555.82 13,969
2 ARUNACHAL PRADESH 0.07 0.30 4,605
3 ASSAM 20.75 159.87 7,704
4 BIHAR 12.16 78.39 6,444
5 CHHATTISGARH 1.58 0.96 611
6 GUJARAT 27.40 264.88 9,667
7 KARNATAKA 624.03 4,300.69 6,892
8 KERALA 760.78 6,980.30 9,175
9 MAHARASHTRA 29.95 523.66 17,485
10 MIZORAM 0.03 0.15 4,350
11 NAGALAND 1.06 9.02 8,482
12 ODISHA 51.71 354.57 6,857
13 OTHERS 58.37 292.80 5,017
14 TAMIL NADU 437.57 5,373.21 12,280
15 TELANGANA 0.53 6.49 12,330
16 TRIPURA 4.61 18.43 3,996
17 WEST BENGAL 31.30 389.16 12,433
TOTAL 2,173.28 20,308.70 9,345
SOURCE - CDB
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5. WORLD - AREA, PRODUCTION AND PRODUCTIVITY OF COCONUT IN MAJOR COCONUT GROWING COUNTRIES
S. No. COUNTRIES
AREA
(''000 HECTARES)
PRODUCTION
(MILLION NUTS)
PRODUCTIVITY
(NUTS/HA)
1 F.S MICRONESIA 18.00 60.00 3,333
2 FIJI 64.00 159.00 2,484
3 INDIA 2,088.00 22,167.00 10,616
4 INDONESIA 3,441.00 13,934.00 4,049
5 JAMAICA 16.00 100.00 6,250
6 KENYA 77.00 254.00 3,299
7 KIRIBATI 23.00 198.00 8,609
8 MALAYSIA 85.00 505.00 5,941
9 MARSHALL ISLANDS 8.00 38.00 4,750
10 PAPUA NEW GUINEA 221.00 1,483.00 6,710
11 PHILIPPINES 3,565.00 13,825.00 3,878
12 SAMOA 99.00 267.00 2,697
13 SOLOMON ISLANDS 38.00 100.00 2,632
14 SRILANKA 440.00 3,011.00 6,843
15 THAILAND 184.00 686.00 3,728
16 TONGA 26.00 56.00 2,154
17 VANUATU 92.00 699.00 7,598
18 VIETNAM 165.00 1,471.00 8,915
19 OTHER COUNTRIES 1,256.00 8,115.00 6,461
TOTAL 11,906.00 67,128.00 5,638
SOURCE - CDB
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9. COIR INDUSTRY IS AN AGRO BASED RURAL INDUSTRY PROVIDING EMPLOYMENT TO OVER 7 LAKHS WORKERS IN THE MAJOR COCONUT PRODUCING STATES OF THE COUNTRY. THIS
IS AN EXPORT ORIENTED INDUSTRY WHICH EARNED MORE THAN RS. 2192 CRORES (UPTO JAN, 2019) OF FOREIGN EXCHANGE FOR THE COUNTRY DURING 2018-19
FACTS ABOUT
ANNUAL GLOBAL PRODUCTION OF COIR FIBRE :
350,000 METRIC TONS
INDIA’S SHARE IN GLOBAL PRODUCTION :
MORE THAN TWO - THIRD
INDIA’S COIR AND COIR PRODUCTS EXPORT IN 2019-2020 :
988996 TONNES
INDIA’S FOREIGN EXCHANGE EARNING IN COIR EXPORTS IN 2019-2020 :
₹ 2757.90 CRORE
DOMESTIC COIR MARKET :
₹ 3500 Cr
MAJOR COIR PRODUCTS FOR EXPPRTS :
FIBRE , MATS , CARPETS COCO PEAT
THE EXPORT OF COIR AND COIR PRODUCTS FROM INDIA REGISTERED ₹2757.90 CRORE FOR THE YEAR 2019-20, WHICH IS AN ALL-TIME HIGH RECORD. THIS WAS ₹30
CRORE HIGHER THAN ₹2728.04 CRORE EXPORTS MADE IN 2018-19.
FACTS ABOUT INDIAN COIR INDUSTRY
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14. TO EXTRACT COCONUT FIBRE. AUTO CONVERYING AND DRYING .OUTPUT: 6-10TON/DAY. THE COCONUT PROCESSING MACHINE USE ROLLER CHAIN CONVERYOR
AUTO SEND THE COIR HUSK INTO THE EXTRACTING MACHINE, THEN THE EXTRACTING MACHINE AUTOMACTICALLY SMASHES THE HUSKS AND SEPARATES THEM INTO
COIR FIBRE AND COIR PEAT.THE COIR FIBER AND COIR PEAT WILL BE DRIED AND SEPARATED IN THE REVOLVING SCREENER. THE COIR PEAT WILL BE TRANSFERED TO
THE PEAT PACKING AREA.
COLOR COIR FIBER-BROWN
MOISTURE UP TO 10 %
IMPURITY < 3%
LENGTH 5 CM TO 25CM
LOAD ABILITY 24 TONS IN 40 FEET HC CONTAINER
BALE WEIGHT 115 KG TO 120 KG
PACKING PLASTIC STRAPS
COIR OR COCONUT FIBRE, IS A NATURAL FIBRE EXTRACTED FROM THE HUSK OF COCONUT AND USED IN PRODUCTS SUCH AS FLOOR MATS,
DOORMATS, BRUSHES AND MATTRESSES. ... OTHER USES OF BROWN COIR (MADE FROM RIPE COCONUT) ARE IN UPHOLSTERY PADDING, SACKING AND
HORTICULTURE.
INDIAN COIR INDUSTRY IS AN IMPORTANT COTTAGE INDUSTRY CONTRIBUTING SIGNIFICANTLY TO THE ECONOMY OF THE MAJOR COCONUT GROWING
STATES AND UNION TERRITORIES, I.E., KERALA, TAMIL NADU, ANDHRA PRADESH, KARNATAKA, MAHARASHTRA, GOA, ORISSA, ASSAM, ANDAMAN &
NICOBAR, LAKSHADWEED, PONDICHERRY, ETC. ABOUT .5.5 LAKH PERSONS GET EMPLOYMENT, MOSTLY PART TIME, IN THIS INDUSTRY. THE EXPORTS
FROM THIS INDUSTRY ARE AROUND RS. 70 CRORES. COCONUT HUSK IS THE BASIC RAW MATERIAL FOR COIR PRODUCTS. AROUND 50 PER CENT OF THE
AVAILABLE COIR HUSK IS USED TO PRODUCE COIR PRODUCTS. HENCE, THERE IS SCOPE FOR GROWTH OF COIR INDUSTRY.
GEO CHEM OR COIR BOARD OR SGS OR R&D LAB CERTIFICATE PROVIDE AS PER CUSTOMER REQUIREMENTS
THE PROCESS OF MANUFACTURE GENERATE WATER AND AIR POLLUTION. ENTREPRENEURS ARE TO CONTACT STATE POLLUTION CONTROL BOARD FOR
NECESSARY GUIDANCE.
COIR BOARD SCHEME
MARKET POTENTIAL
QUALITY STANDARD
POLLUTION
GOVERNMENT POLICES
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HUSK PROCESSING FLOWCHART
MATURED HUSK
AUTO FEEDER - 1
PRE BEATER
AUTO FEEDER - II
BEATER
CLEANER
FIBER SCREENER
GOOD FIBER
DRYING
BALING
30 KG
CURLIMG
CURLES FIBER
120 KG
2 PLY
GEO TEX
BABY FIBER
AGRI USE
PEAT SCREENER
PEAT
AGING
WASHING
DRYING
SCREENING
COMPACTING
5 KG 650 GMS GROW SLAB 25 KG
WASTE FIBER
PAPER
FINES
PELLET
DE FIER
MACHINE
BRISTLE FIBER
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HUSK PROCESSING PLANT - DE FIBERING
AUTOMATION GRADE SEMI AUTOMATIC
PHASE 3
PRODUCTION CAPACITY 800 KG FIBRE / 8 HOURS
POWER SOURCE 7.5HP,5 HP,2 HP & 1 HP MOTORS
POWER CONSUMPTION 17.5 & 14.5 HP
FIBER SPECIFICATIONS
DIAMETER 0.4 MM
LENGTH10 TO 25 CM
BULK DENSITY 1.15 g/cc
FOR PRODUCING COIR BRISTLE FIBRE AND MATTRESS FIBRE
SEPARATELY;
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HUSK PROCESSING PLANT - DECORTICATOR
S No DESCRIPTION
1 AUTO FEEDER – 1 & 2
2 PRE BEATER
3 BEATER
S No DESCRIPTION
4 CLEANER
5 FIBRE SCREENER
6 PEAT SCREENER
S No DESCRIPTION
7 CONEYOR SYSTEMS
8 50 Kg BALE MACHINE
9 PANEL BOARD
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DE HUSKER
VARIOUS MODELS OF COCONUT DEHUSKERS
2 HP COCONUT DEHUSKER (300-500 NUTS PER HOUR)
3 HP COCONUT DEHUSKER(500-700 NUTS PER HOUR)
5HP COCONUT DEHUSKER(1200-1500NUTS PER HOUR)
7.5 HP COCONUT DEHUSKER(1500-1800 NUTS PER HOUR)
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AUTO FEEDER
AUTO FEEDER USED TO STOCK AND FEED CONTINUES AND EVEN
COCONUT HUSK TO BEATER AND CLEANER .
DIMENSION 35 X 5 X 4 FT
POWER 3 HP
CAPACITY 6000 HUSKS PER HOUR
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BEATER AND CLEANER
THIS IS FIRST STAGE MACHINE IN COIR FIBRE UNIT. COCONUT HUSK FEED INTO INIET IS BROKEN BY THE
ROTTER OF THE MACHINE. THE BROKEN HUSK BROUGHT OUT THROUGH THE OUTLET. WASTES ARE
SEPARATED AND BROUGHT OUT. THIS MACHINE WORKING IN LONG LIFE.
DIMENSION 6 X 3 1/2 FT
POWER 50 HP
CAPACITY 4000 TO 5000 HUSKS PER HR
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COIR FIBRE SCREENER
COIR FIBER SCREENER REMOVES THE COCO PEAT . BABY FIBRE AND
FOREIGN MATTERS
DIMENSION 16 X 5 FT
POWER 3 HP - 960 RPM
CAPACITY 500 TO 700 KGS PER HOUR
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COCO PEAT SCREENER
COCO PEAT SCREENER REMOVES THE PEAT , BABY FIBRE
AND FOREIGN MATTERS
DIMENSION 12 X 4 FT
POWER 2 HP
CAPACITY 1000 TO 1400 KGS PER HOUR
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COIR FIBRE DRYER
COIR FIBER DRYER
THE MOISTURE FIBRE IS BEING FEED AT THE INPUT OF THE DRYER AND
THE FIBRE TRAVEL ON THE ROTARY DRYER SCREENER AND THE
REQUIRED HOT AIR FROM THE WOOD BASED HAG IS BEING BLOWN
UPON THE FIBRE WHICH MAKES THE FIBRE TO DRY WITH IN A
REQUIRED MOISTURE LEVEL IN A PRESET REGULAR TIME CYCLE AND
THUS THE DRIED FIBRE COMES OUT AT THE OTHER END OF THE
DRYER.
WOOD BASED HOT AIR GENERATOR
WE SUPPLY A WOOD BASED HOT AIR GENERATOR ALONG WITH
CONTINUOUS FIBRE DRYER
MODEL FD
CAPACITY / Hr 300 – 350 Kgs SPINNING QUALITY
INPUT MOISTURE 30 TO 40 %
OUTPUT MOISTURE 10 TO 15 %
MACHINE SPECIFICATIONS
L X B X H 40 X 5 Ft
POWER 10- 15 HP
HOT AIR GENERATOR
FUEL FIRE WOOD
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50 Kg COIR FIBRE BALE MACHINE
DIMENSION 2500 X 1155 X 546 MM
BALE SIZE 914 X 533 X 45 MM
POWER 7.5 HP
CAPACITY 10 TO 13 BALE PER HOUR
COIR FIBRE BALING PRESSES ARE HYDRAULICALLY OPERATED AND IT COMPRESSES THE LOOSE FINE COCONUT FIBRE
INTO BALES OF FIXED SIZES AND WEIGHTS TO EASY HANDLING AND LOADING TO CONTAINERS AND REDUCE
TRANSPORTATION COST.
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120 Kg COIR FIBRE BALE MACHINE
MODEL FB 10
BALE SIZE 45” X 22” X 18”
BALE WEIGHT 120 KG AND ABOVE
PRODUCTION 10 BALES /HOUR
POWER 40 HP + 1 HP
OIL TANK CAPACITY 800 LITERS
MACHINE WEIGHT 8000 KG APPROX
OPERATION ELECTRICAL PUSH BUTTON
MATERIAL FEEDING MANUAL
STRUCTURE FABRICATED STRUCTURAL STEEL
COIR FIBRE BALING PRESSES ARE HYDRAULICALLY OPERATED AND IT COMPRESSES THE
LOOSE FINE COCONUT FIBRE INTO BALES OF FIXED SIZES AND WEIGHTS TO EASY
HANDLING AND LOADING TO CONTAINERS AND REDUCE TRANSPORTATION COST.
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120 Kg COIR FIBRE BALE MACHINE
SPECIFICATION
POWER 7.0 HP MOTOR (5HP + 2HP)
CAPACITY 300 KG TO 400KG / 8 HOURS
SIZE 25’ X 4’ X 6’ (L X B X H)
WEIGHT 1400 KG
THESE COIR CURLING MACHINES CAN EASILY CURL THE COIRS
IN REQUIRED AMOOUNT AS PER THE INDUSTRIAL USAGE. THIS
MACHINE IS NOT ONLY EASY TO MAINTAIN AND OPERATE BUT
ALSO ROBUST IN DESIGN.
35. MATTRESSES ARE MADE BY PROCESSING A LATEX SOLUTION WITH THE COCONUT FIBER. USE OF
LATEX ADDS FIRMNESS AND MAKES THE MATTRESS COMFORTABLE AND DURABLE.
COIR MATTRESS
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36. COIR NEEDLE FELT IS GENERALLY USED AS MATTRESS MATERIAL, PLANT LINERS AND OTHER HIGH END GARDEN ARTICLES. THIS IS ALSO BEING USED AS
INSULATION PADS, GEO TEXTILES AND ORGANIC MULCH.
COIR NEEDLED FELT GEOTEXTILE ARE NON-WOVEN FABRIC MADE OUT OF 100% COIR FIBER. THE FABRIC IS COMPOSED OF COIR FIBER RANDOMLY NEEDLE
PUNCHED TO THE DESIRED DEGREE OF COMPACTION.
COIR NEEDLE FELT
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37. SPECIFICATION
GSM : 600 TO 1200
THICKNESS : 5MM TO 15MM
LENGTH : UPTO 30 METRES
WIDTH : 1MTR TO 1.2 MTR
TYPE : NEEDLE FELT MAT WITH JUTE NETTING, NEEDLE FELT MAT WITH PP NETTING,
MATERIAL : SELECTED AND DRIED COIR FIBER WEAVED IN THE FELT MACHINE.
PACKING : PACKED IN 25 TO 30 METER ROLLS PACKING IN HDPE BAGS AND PACKED IN SHEETS
APPLICATIONS
• DRAIN FILTERS- PVC DRAINAGE PIPE WRAPPED WITH COIR NEEDLE FELT
• FOR LAWN DEVELOPMENT
• READY LAWN
• SOIL EROSION CONTROL BLANKET
• ROAD CONSTRUCTION
COIR NEEDLE FELT
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38. COIR POTS
COCO-COIR POTS ARE MADE UP OF THE COCONUT FIBRE THAT
IS DERIVED FROM THE FIBROUS BODY BETWEEN THE HUSK AND
THE COCONUT. THESE BIODEGRADABLE POTS ARE AN
EXCELLENT GROWING MEDIUM BECAUSE PLANTS CAN BE
TRANSPLANTED INTO THE POT ITSELF. COCO-COIR POTS HAVE
AN EXCEPTIONALLY HIGH PERMEABILITY TO WATER, AIR AND
ROOTS
COIR BASKET LINER
THE COCO LINERS ARE MADE FROM 100% NATURAL COCONUT
FIBER , IT S AVAILABLE FOR ALL OUR HANGING BASKETS,
WALL BASKETS, WINDOW BOXES AND PATIO PLANTERS ETC.
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39. COIR PLY BOARD
COIR MEDIUM DENSITY FIBREBOARD IS A PANEL PRODUCT MANUFACTURES FROM COIR COMBINED WITH
SYNTHETIC RESIN. COIR FIBRES ARE FOUND BETWEEN THE HARD, INTERNAL SHELL AND THE OUTER COAT OF A
COCONUT. THE INDIVIDUAL FIBRE CELLS ARE NARROW AND HOLLOW, WITH THICK WALLS MADE OF CELLULOSE.
PRODUCT DESCRIPTION
COIR MEDIUM DENSITY FIBREBOARD IS A PANEL PRODUCT MANUFACTURES FROM COIR COMBINED WITH
SYNTHETIC RESIN. THE PANELS ARE MANUFACTURED TO A SPECIFIC GRAVITY OF 0.5 TO 0.9 BY THE APPLICATION
OF HEAT AND PRESSURE BY A PROCESS IN WHICH THE INTER FIBRE BOND IS SUBSTANTIALLY CREATED BY THE
ADDED BINDER. IN GENERAL, THIS INDIGENOUS TECHNOLOGY UTILIZED TO MANUFACTURE OF COIR MEDIUM
DENSITY FIBRE BOARD IS AN IMPROVISED COMBINATION OF THAT USED IN THE EXISTING MEDIUM FIBRE BOARD
AND PARTICLEBOARD INDUSTRY AND THE ONE USED IN THE HARDBOARD INDUSTRY.
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40. USES
POSSIBLE APPLICATIONS FOR NATURAL FIBRE COMPOSITES IN BUILDINGS
INTERIOR WALLS - PARTITIONING, SURFACE PANELLING
ROOF - FALSE CEILING
DOORS & DOOR FRAMES
FURNITURE, CUPBOARDS, WARDROBES
TABLES, CHAIRS, BEDS
KITCHEN CABINETS
ADVANTAGES
1. COIR BOARD IS A WATERPROOF.
2. COIR BOARD IS TERMITE RESISTANCE.
3. DURABLE FOR A LONG TIME.
4. COIR BOARD DOES NOT REQUIRE LAMINATION AS IT IS PRESSED AT 1200-TON
PRESSURE AT HIGHER TEMPERATURE.
5. THIS DOES NOT REQUIRE LAMINATION AS COMPARED TO BLOCK BOARD OR
PLYWOOD, WHICH REQUIRES LAMINATION.
6. BOTH SIDES OF THE COIR BOARD ARE LAMINATED WITH COIR AND DO NOT REQUIRED
BEADING.
BENEFITS & USES
AS PER CLIENT REQUIREMENTS
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41. NATURAL FIBERS HAVE AN OUTSTANDING POTENTIAL AS REINFORCEMENT IN THERMOPLASTICS. THE OBJECTIVES OF THIS EXPERIMENT ARE TO EVALUATE THE SUITABILITY OF
PRODUCING FIBER COMPOSITES USING COCONUT COIR FIBERS. THIS STUDY DEALS WITH THE PREPARATION OF COCONUT COIR COMPOSITES BY USING COMPRESSION TECHNIQUE IN
WHICH GOOD INTERFACIAL ADHESION IS GENERATED BY A COMBINATION OF FIBER MODIFICATION AND MATRIX METHODS. INITIALLY THE COCONUT FIBERS WERE TREATED IN ORDER
TO IMPROVE RESIN FIBER INTERFACIAL BONDING. THE TREATMENT AGENTS USED INCLUDED ALKALI, STEARIC ACID, ACETONE, AND POTASSIUM PERMANGANATE. THE VARIOUS
REACTIONS BETWEEN THE MODIFIED FIBER AND POLYPROPYLENE CHAINS WERE USED IMPROVE THE INTERFACIAL ADHESION BETWEEN THE FIBERAND POLYMER USING THE NEW BOND.
GENERALLY, COMPOSITES THAT CONTAIN TREATED FIBER HAVE A HIGHER TENSILE MODULUS AND GREATER FLEXURAL MODULUS THAN DO UNTREATED FIBER COMPOSITES. TYPICAL
MECHANICAL TESTS ON STRENGTH, FLEXABILITY, HARDNESS, AND DIELECTRIC WERE PERFORMED AND THE RESULTS ARE REPORTED.
COIR REINFORCED PLASTIC MOULD ARTICLE
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42. COIR FIBRE NEEDEL FELT PLANT
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SPECIFICATIONS
GSM 600 -1200 MM
THICKNESS 5 MM TO 15 MM
LENGTH
UP TO 30 METRES
WIDTH
1 MTR TO 2.5 MTR
TYPE NEEDLE FELT MAT WITH COIR FIBER
MATERIAL SELECTED AND DRIED COIR FIBER WEAVED IN THE FELT
MACHINE.
PACKING
PACKED IN 25 TO 30 METER ROLLS PACKING IN HDPE
BAGS AND PACKED IN SHEETS
USES IF COIR NEEDLE FELT
COIR PLY MANUFACTURING
DRAIN FILTERS- PVC DRAINAGE PIPE WRAPPED WITH COIR NEEDLE FELT
FOR LAWN DEVELOPMENT
READY LAWN
SOIL EROSION CONTROL BLANKET
ROAD CONSTRUCTION
MATTRESS , COIR POTS AND SSRUBBERS
43. COIR FIBRE NEEDEL FELT PLANT
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S No MACHINE HP
1 BALE OPENER 5
2 NEEDLE FELT MACHINE 60” 26.5
3 LATEX SPRAY WITH DRIER 26
4 AIR COMPRESSOR 10
5 BOILER
44. COIR FIBRE NEEDEL FELT PLANT
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POWER 20 HP
HEATER POWER 15 HP
TONNAGE 150 TONS
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COIR YARN IS GENERALLY OF 2 PLY, SPUN FROM COIR FIBRE BY HAND AS WELL AS WITH THE HELP OF
TRADITIONAL RATTS, FULLY AUTOMATIC SPINNING MACHINES ETC. THE COIR YARN IS OF DIFFERENT
QUALITIES/GRADES BASED ON THE QUALITY OF FIBRE USED, THE NATURE OF TWIST, PRESENCE OF
IMPURITIES ETC.
48. •COIR GEO TEXTILE:
• COIR IS A 100% NATURAL FIBER, OBTAINED FROM A RENEWABLE SOURCE – THE
COCONUT HUSK.
• COIR GEO TEXTILE IS NATURALLY RESISTANT TO ROT, MOLDS AND
MOISTURE, AND FREE FROM ANY MICROBIAL ATTACK HENCE IT NEEDS NO
CHEMICAL TREATMENT.
• IT HAS A PERMEABLE, NATURAL AND STRONG FABRIC WITH HIGH DURABILITY.
• IT PROTECTS THE LAND SURFACE AND PROMOTES QUICK VEGETATION.
• IT IS TOTALLY BIODEGRADABLE, AND HELPS IN SOIL STABILISATION.
• IT CAN DISSIPATE THE ENERGY OF FLOWING WATER AND ABSORB THE EXCESS
SOLAR RADIATION.
COIR GEO-TEXTILES CAN BE USED TO STABILIZE THE SOIL TEMPORARILY WHEN CONSTRUCTION
ROADS OR BANKS.. COIR GEOTEXTILES ARE BEING USED AS A SEPARATION CUM DRAINAGE LAYER IN
THE ROAD. IT IS ALSO INTENDED TO SERVE AS A REINFORCEMENT MATERIAL IN THE BEGINNING OF
THE PROJECT. GEO-SYNTHETICS ARE WIDELY USED IN THE CONSTRUCTION OF ROAD ALL OVER THE
WORLD, WHEREAS USE OF COIR GEOTEXTILES IS VERY LIMITED IN SUCH CONSTRUCTION. ONLY VERY
LIMITED TRIALS ON USE OF COIR GEOTEXTILES IN ROAD CONSTRUCTION HAS BEEN EXECUTED IN
KERALA.
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COIR GEOTEXTILES PROTECT LAND SURFACE AND PROMOTE QUICK VEGETATION. GEOTEXTILES ARE A WONDERFUL TREASURE OF
NATURAL ECHO FRIENDLY, EROSION CONTROL BLANKETS IN WOVEN AND NON-WOVEN PREPARATIONS. TOTALLY
BIODEGRADABLE, GEOTEXTILES HELP SOIL STABILISATION AND RENEW VEGETATION IN VARYING SLOPES. PROJECTS.
COIR GEO TEXTILES USES
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STABILIZE THE SOIL TEMPORARILY WHEN CONSTRUCTION
COIR GEO-TEXTILES CAN BE USED TO ROADS OR BANKS.. COIR GEOTEXTILES ARE BEING USED AS
A SEPARATION CUM DRAINAGE LAYER IN THE ROAD. IT IS ALSO INTENDED TO SERVE AS A
REINFORCEMENT MATERIAL IN THE BEGINNING OF THE PROJECT.
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STABILIZE THE SOIL TEMPORARILY WHEN CONSTRUCTION
COIR MATS, MATTINGS, RUGS, MOURZOUKS AND CARPETS ARE PRIMARILY USED AS DOOR MATS AND FLOOR FURNISHING
MATERIAL IN HOUSEHOLDS, OFFICES, MEETING HALLS, STAIRS / CORRIDORS AND AUDITORIUM. THESE PRODUCTS ARE
USED BOTH FOR DECORATIVE AND FUNCTIONAL PURPOSES. A MULTITUDE OF DESIGNS / PATTERNS IN NATURAL,
BLEACHED AND SOLID COLOURS ARE AVAILABLE.
55. COIR TILES
MATTINGS ARE CUT, RUBBERISED AND FINISHED WITH NARROW STRAIGHT EDGES,
ENABLING IT TO BE LAID TOGETHER TO FORM TILES. COIR TILES HAVE INHERENT STRENGTH FOR
DURABILITY AND STRENGTH AS IT IS MADE OUT OF THE STRONG FIBRES OF COCONUT HUSKS.
STRONG AND ECO-FRIENDLY COIR TILES COME IN INNOVATIVE DESIGNS SO THAT IT CAN MAKE THE
FLOORS LOOK CLASSY.
COIR TILES
COIR TILES
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56. COIR TILES
COIR TUFT MAT
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OVERALL DIMENSIONS LENGTH 50 MTRS X WIDTH 2.5 MTRS X HEIGHT 2 MTRS
WIDTH OF MAT 200 CM
OUTPUT 100 SQ. MTR/HOUR
THIS MACHINE IS DESIGNED TO PRODUCE PVC OR LATEX TUFTED COIR MATS. THIS IS
TECHNOLOGICALLY ADVANCED MACHINE, IN WHICH THE COIR YARN IS CUT INTO BITS AND
TUFTED OVER A PVC OR LATEX BASE AND CURED BY PASSING OVER HEATED RADIATORS AND
THEN OVER CHILLED SURFACE. THE MAT THUS FORMED IS EITHER WOUND IN ROLLS OR CUT
INTO MAT SIZE BY LONGITUDINAL AND CROSS CUTTING. ALL THE ABOVE PROCESSES ARE DONE
ON THIS MACHINE AUTOMATICALLY. THIS REQUIRES MINIMAL LABOURERS FOR OPERATION.
57. COIR TUFT MAT PLANT
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MAIN PLANT
1 CREEL STAND TO HOLD 480 SPOOLS
2 PRE-HEATER FOR YARN WITH THERMIC FLUID RADIATOR, BLOWER ETC.
3 CUTTING HEAD WITH MOTOR AND GEARS
4 HEATING PANELS – OF 1M LENGTH EACH IN REQUIRED NUMBER
5 CHILLING ZONE COMPOSED OF COOLING PANELS OF 1M LENGTH.
6 CONVEYOR FRAME STRUCTURE WITH RUBBER COATED END ROLLERS.
7 BELT ALIGNER UNIT WITH MOTOR AND ALL ANCILLARIES
8 ROLLING ARRANGEMENT WITH NECESSARY MOTORS AND GEARS
9 IN LINE SHEARING MACHINE 2 M WIDE,
10 IN LINE SLITTING ARRANGEMENT WITH 7 NOS SLITTING HEADS,
11 IN LINE CROSS CUTTER WITH SENSOR FOR PRE-DETERMINED LENGTH CUTTING
12 ELECTRICAL PANEL BOARD AND
13 BELT JOINING EQUIPMENT
ANCILLARY MACHINES/ EQUIPMENTS
1
1 UNIT OF PVC/LATEX MIXER WITH 20 HP MOTOR WITH UP DOWN MOVEMENT FOR THE
IMPELLE ACTUATED BY 2 HP MOTOR.
2
1 UNIT OF DIAPHRAGM PUMP FOR PVC, TO PUMP THE PVC COMPOUND TO THE
TUFTING MACHINE FEED PLATFORM
3
2 UNITS OF M S MIX CARRYING VESSELS FOR CONVEYANCE OF PVC COMPOUND FORM
THE MIXER TO THE TUFTING MACHINE
4 1 NO. TEFLON BELT FOR CONVEYOR.
ELECTRICALS
ALL MOTORS AND STARTERS FOR THE MAIN PLANT AND ANCILLARY MACHINES/ EQUIPMENTS
WITH CONTROL PANELS
BOILER,
CHILLER
FOR THE OPERATION OF PVC TUFTING MACHINE FOR THE MANUFACTURE OF PVC BACKED COIR
MATS, SUPPORTING MACHINERY LIKE
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THE EROSION CONTROL PRODUCTS EROSION CONTROL COIR LOG IS A NATURAL FIBER PRODUCT DESIGNED TO PROVIDE
SOIL STABILIZATION AND SUPPORT ALONG RIVER BANKS, SLOPES, STEAMS, HILLSIDES, AND OTHER EROSION PRONE
AREAS. OFFERING A HIGH LEVEL OF STRENGTH AND REINFORCEMENT, OUR COIR FIBER ROLLS FEATURE DENSELY PACKED
MATTRESS COIR FIBERS THAT ARE PLACED INSIDE A TUBULAR COIR TWINE NETTING. BOTH COMPONENTS ARE ALL
NATURAL AND BIODEGRADABLE, MAKING COIR LOGS SAFE FOR THE SURROUNDING ENVIRONMENT.
THE MOST APPROPRIATE SIZE FOR COCONUT FIBER LOGS DEPENDS ON THE FLOW AND SLOPE OF YOUR PROJECT.
STANDARD COIR LOGS ARE AVAILABLE IN DIAMETERS BETWEEN 12 AND 20 INCHES AND 10 FEET IN LENGTH. TWINE CAN
BE USED TO JOIN MULTIPLE SECTIONS OF COIR FIBER ROLLS TOGETHER.
EROSION CONTROL COIR LOG
COIR FIBER ROLLS FOR SOIL STABILIZATION
DIAMETER 12" (30 CM) 16" (40 CM) 20" (50 CM)
WEIGHT
5.5 LBS./FT.
(8.2 KG/M)
9.5 LBS./FT.
(14.1 KG/M)
15 LBS./FT.
(22.3 KG/M)
DENSITY
7 LBS./FT³ (112 KG/M³) OR
9 LBS./FT³ (13.4 KG/M³)
7 LBS./FT³ (112 KG/M³) OR
9 LBS./FT³ (13.4 KG/M³)
7 LBS./FT³ (112 KG/M³) OR
9 LBS./FT³ (13.4 KG/M³)
LENGTHS
10 FT.
(3.05 M)
10 FT.
(3.05 M)
10 FT.
(3.05 M)
OUTER NET
80 LBS. (356 N)
3 PLY COIR
80 LBS. (356 N)
3 PLY COIR
80 LBS. (356 N)
3 PLY COIR
OPENINGS
2" X 2"
(5 CM X 5 CM)
2" X 2"
(5 CM X 5 CM)
2" X 2"
(5 CM X 5 CM)
INNER CORE COIR MATTRESS FIBER COIR MATTRESS FIBER COIR MATTRESS FIBER
COCO ( COIR ) LOG
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COCO ( COIR ) LOG USES
COCONUT COIR LOGS ARE STRONG AND FLEXIBLE AND DESIGNED TO
AID IN STABILIZATION AND RE-VEGETATION OF SITES. SET COIR LOGS
HAVE COMPACT COIR CORES WHICH FORM A COIR WEB FOR SUPERIOR
FILTRATION, COVERED BY EXTERIOR COIR MESH NETTING.
COIR LOGS ARE OFTEN USED ON STEEP SLOPES OR AREAS WITH
EXPOSURE TO WAVES OR CURRENTS WHICH CAUSE INSTABILITY ON A
SITE.
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COCO ( COIR ) LOG MAHINE
MACHINE SPECIFICATIONS
LOG SIZES POSSIBLE 30, 40 & 50 CM LOGS
DRUMS SUPPLIED WITH THE MACHINE FOR 30CM LOGS
PRODUCTION CAPACITY 8 TO 10 METERS / HOUR
PRESS CAPACITY 100 TONS
PRESS ARRANGEMENT HORIZONTAL
HYDRAULIC POWER UNIT
RESERVOIR (OIL TANK)
300 LTRS CAPACITY
MOTOR 5H.P
OIL COOLER COPPER TUBE COOLER
MACHINE STRUCTURE
MACHINE STRUCTURES ARE MADE OF MILD STEEL PLATES
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COCO ( COIR ) LOG USES
COCONUT COIR IS PERFECT FOR PAPER MAKING
MAKING YOUR OWN PAPER OFFERS YOU CONTROL OVER THE COLOURS AND TEXTURES. THE PAPER MAY THEN BE
USED IN A VARIETY OF PROJECTS INCLUDING CARD MAKING, SCRAPBOOKING AS WELL AS PAPER ART. INFUSION OF
COCONUT FIBRE OR COIR ADDS FURTHER TEXTURE TO THE PAPER. COIR IS A BY-PRODUCT OF THE COCONUT
INDUSTRY. MADE UP OF THE HAIR LIKE STRANDS LOCATED BETWEEN THE COCONUT’S HUSK AND FRUIT, IT IS
BROWN AND DURABLE. WHILE ADDED TO PAPER IT LENDS A VIBRANT FIBROUS APPEARANCE AND TEXTURE, AS
WELL AS STRENGTHENING THE PAPER.
.
COIR PAPER
COIR PAPER IS MANUFACTURED FROM WASTE OF COIR FIBER COLLECTED FROM COIR PROCESSING UNIT
AND WASTE PAPER (CORRUGATED BOARD WASTE) FROM LOCAL MARKET. THE PRODUCT FINDS ITS
APPLICATION IN CALENDAR, BINDING COVERS AND NOTE BOOK COVERS.
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COCO ( COIR ) LOG USES
COIR PAPER PRODUCTS
COCONUT FIBER HAS THE POTENTIAL TO REPLACE WOOD IN PAPER MAKING
COCONUT COIR CONTAINS CELLULOSE, IT CAN BE USED IN PULP MANUFACTURING. IT CAN ALSO BE
UTILIZED IN THE MANUFACTURE OF COMPOSITE MATERIALS CONSISTING OF A COMBINATION OF COIR
FIBER PAPER PULP AND PULP FORMATION OF HVS. FURTHERMORE, FIBER PULP FIBERS HAVING THE
HIGHEST LEVELS OF ALPHA CELLULOSE MIXED WITH PULP FROM WASTE PAPER UTILIZED AS RAW MATERIAL
IN THE MANUFACTURE OF COMPOSITE PAPER. THEN FORM A COMPOSITE PAPER FEATURES SUCH AS
STRONG PULL, THE ABILITY TO ABSORB INK, WRITING ABILITY AND ENDURANCE HAS BEEN TESTED. THE
PROCESS OF PRODUCING THIS KIND OF PAPER IS QUITE COMPLICATED. THEY REQUIRE CUTTING SOME
PARTS OF COCONUT HUSK INTO LITTLE PIECES, COOKING THEM, CHOPPING , BEATING AND FINALLY SHEET
FORMATION. THEREAFTER SHEET SOFT PAPER IS CREATED IN THE VAT AND CLOTH IS PRESSED BETWEEN
EACH OF PAPER. AFTER THE DRYING PROCESS YOU WILL THEN HAVE A LARGE COCONUT SHEET PAPER THAT
IS A BEAUTIFUL DARK BROWN
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COCO ( COIR ) LOG USES
COIR PAPER PRODUCTS
S No DESCRIPTION HP QTY
1 COIR FIBER SHEREDDER 10 HP 10 1
2 HOLLENDER BEATER 10 HP 10 1
3 HYDRO PULPER 15 HP 15 1
4 TDR REFINER 5 HP 5 1
5 CYLINDER MOULD BOARD MACHINE 3 HP DRIVE 30:*36: SIZE ONE TON PER 8 HRS CAPACITY 3 1
6 HYDRAULIC POWER PRESSER 5 HP 5 1
7 PULP AGITATOR 2 HP DRIVE 2 2
8 PULP PUMPS 3
9 CALENDARING MACHINE 5 HP DRIVE 5 1
10 CUTTING MACHINE 3 HP DRIVE 3 1
11 TROLLEY, BALANCE AND TOOLS
66. • COIR IS A VERY GOOD GROWING MEDIUM FOR PLANTS. IT CAN BE A GOOD COMPONENT OF A HIGH-QUALITY POTTING MIX.
• MOST OF THE POTTING MIXES AVAILABLE IN THE MARKET STILL USE PEAT MOSS AS THE BASE COMPONENT. IF YOU MAKE YOUR
OWN POTTING SOIL, YOU CAN REPLACE PEAT MOSS WITH A GREENER ALTERNATIVE THE COIR.
• USING COCO COIR FOR SEED STARTING IS A GREAT CHOICE BECAUSE OF ITS ORGANIC AND STERILE NATURE.
• YOU CAN USE COCO DUST TO AMEND GARDEN SOIL QUALITY. COIR HAS AN AMAZING WATER RETENTION CAPACITY. THEY CAN
ABSORB MORE WATER THAN PEAT AND IS FAR EASIER TO RE-WET. MIXING COIR WITH SOIL WORKS GREAT BECAUSE:
1.COIR IMPROVES SOIL AERATION AND MOISTURE RETENTION.
2.IT LOOSENS THE TEXTURE OF CLAY SOIL AND IMPROVES DRAINAGE.
3.AND, IT ALLOWS THE SANDY SOIL TO HOLD ON TO WATER LONGER.
• COIR IS RESISTANT TO BACTERIAL AND FUNGAL GROWTH. IT PROVIDES A LOT OF NEW OPPORTUNITIES TO THE POTTING MIX
SUPPLIERS, SEEDLING NURSERIES, HYDROPONIC GROWERS AND GREENHOUSE GROWERS.
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67. A SPONGY MATERIAL THAT BINDS THE COCONUT FIBRE IN THE HUSK, COIR PITH IS FINDING NEW APPLICATIONS. IT IS AN EXCELLENT SOIL CONDITIONER
AND IS BEING EXTENSIVELY USED AS A SOIL-LESS MEDIUM FOR AGRI-HORTICULTURAL PURPOSES. WITH ITS MOISTURE RETENTION QUALITIES, COIR PITH
IS IDEAL FOR GROWING ANTHURIUMS AND ORCHIDS. AVAILABLE IN RAW FORM OR CONVERTED INTO ORGANIC MANURE.
SPECIFICATIONS
TYPE COCO PEAT-BLOCKS
SIZE 30X30X12CM ± 2MM
WEIGHT 5KG ± 200G
COMPRESSION RATIO 5 : 1
ELECTRICAL CONDUCTIVITY 0.5MS / CM
PH 5.2 TO 6.8
EXPANSION 70 TO 80 LITERS
MOISTURE 10 TO 15%
LOAD ABILITY 21 TONS IN 40 FEET HC CONTAINER
NO. OF PALLETS 20 PALLETS IN 40 FT HC CONTAINER
NO. OF PIECES/PALLET 220 PIECES
COIR CAN BE USED AS A TERRARIUM SUBSTRATE FOR REPTILES OR ARACHNIDS. COIR FIBRE PITH OR COIR DUST CAN HOLD LARGE QUANTITIES OF WATER, JUST LIKE A SPONGE. IT IS USED AS
A REPLACEMENT FOR TRADITIONAL PEAT IN SOIL MIXTURES, OR, AS A SOIL-LESS SUBSTRATE FOR PLANT CULTIVATION. ... COCO PEAT IS USED AS A SOIL CONDITIONER.
COIR PITH HAD A REMARKABLE CAPACITY TO ABSORB MOISTURE. ITS HIGH WATERHOLDING CAPACITY EQUALLED TO SPHAGNUM PEAT AND THE DRAINAGE WAS SIMILAR TO THAT OF PEAT.
ITS QUALITIES INCLUDED ABSENCE OF WEED AND PATHOGENS BESIDES BEING PHYSICALLY RESILIENT CAPABLE OF WITHSTANDING THE COMPRESSION ASSOCIATED WITH BALING BETTER
THAN PEAT.
OTHER ADVANTAGES WERE THAT COIR PITH WAS A NATURAL RENEWABLE RESOURCE AND SLOW TO DECOMPOSE MORE SLOWLY THAN PEAT. BESIDES, IT HAD ACCEPTABLE PH, EC AND CEC
AND HAD EXCELLENT WETTABILITY SUPERIOR TO PEAT. THE CHARACTERISTICS OF COIR PITH INDICATED STABIL ITY OF THE MATERIAL FOR CONDITIONING OF THE FARM SOIL FOR RETENTION
OF MOISTURE FOR MULCHING AND AS A RECEPTACLE FOR SLOW RELEASE OF ADDED NUTRIENTS TO THE CROP.
THERE WAS A GROWING DEMAND FOR COIR PITH IN WEST ASIA, SOUTH KOREA, ISRAEL, AUSTRALIA, NETHERLANDS, FRANCE, ITALY AND THE US. MALAYSIA, JAPAN, TURKEY AND TAIWAN
WERE OTHER POTENTIAL MARKETS, IN SOME OTHER COUNTRIES COIR PITH FORTIFIED WITH FERTILISER WAS ALSO BEING MARKETED FOR USE IN INDME GARDENS
INDIA STANDARD FOR COIR PRODUCTS .ASTM STANDARDS ,RHP ,OMRI ,BRITIAH STANDARDS , ISO SANDARDS
USES
MARKET POTENTIAL
QUALITY STANDARD
GOVERNMENT POLICIES COIR BOARD SCHEMES
THE PROCESS OF MANUFACTURE GENERATE POLLUTION., ENTREPRENEURS ARE TO CONTACT STATE POLLUTION CONTROL BOARD FOR NECESSARY
GUIDANCE.
POLLUTION
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68. S No PRODUCTS
2 5 Kg BLOCK
2-1 650 gms BRICK
2-2 GROW SLAB
2-3 DISC.,
2-4 CUBES
2-5 25 Kg BALE
2-6 PEAT PELLET
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69. AS A POTTING MIX:
COIR PITH BLOCK CAN BE USED AS POTTING MEDIUM. IT CAN BE MIXED WITH REQUIRED FERTILIZERS AND NUTRIENTS ACCORDING TO THE TYPE OF PLANT
TO BE GROWN.
FOR MUSHROOM GROWERS:
COIR PITH BLOCKS ARE BEING USED BY A LOT OF MUSHROOM GROWERS AROUND THE WORLD FOR THE LARGE SCALE PRODUCTION OF EDIBLE
MUSHROOMS
AS A SOIL SUPPLEMENT:
RE-HYDRATED COIR BLOCK MIXED WITH SOIL IMPROVES WATER HOLDING CAPACITY AND AERATION.
FOR GENERATING SEEDS:
COIR DUST IN STARTER CONTAINERS SPEEDS UP GERMINATION AND PROFUSE ROOTING OF THE SEEDLINGS.
FOR TISSUE CULTURED PLAN:
WETTED COIR BRICK IN POLY BAGS ENCOURAGES INITIAL GROWTH PHASE OF TISSUE CULTURED PLANTS AND GRAFTED SEEDLINGS.
ROLES IN GARDEN SOILS:
1. INCREASED AIR POROCITY.
COIR BEING FIBROUS IN NATURE HOLDS MANY AIR POCKETS WHICH HELPS THE CROPS TO ROOT EASILY AND PROFUSELY. THIS INCREASES THE SURFACE
AREAOF ROOT SYSTEM THEREBY FACILITATING BETTER ABSORPTION OF NUTRIENTS FROM SOIL.
2. GOOD WATER RETENTION:
ABSORBS WATER RAPIDLY AND HOLDS IT FOR LONGER PERIODS PREVENTING DESICCATION OF PLANTS DURING HOTTER CLIMATES ESPECIALLY IN TROPICAL
AREAS.
COIR PITH : PHYSICAL PROPERTIES:
GOOD WATER RETENTION
INCREASED AERATION
QUICK WETABILITY
A SOLID POTTING MEDIUM AND SUBSTRATUM FOR PLANTS.
COIR PITH BLOCKS
CHEMICAL PROPERTIES
!00% ORGANIC
HOLDS WATER SEVEN TIMES IT’S WEIGHT.
CONTAINS NATURAL ROOTING HORMONES.
A PH OF 5.2 TO 6.8 IDEAL FOR PLANT GROWTH.
EC NOT MORE THAN 500 (US/CM)
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72. COCO PEAT IS A COMFORTABLE AND BEST SUITABLE MATERIAL FOR ANIMAL FRIENDLY BEDDING. IT IS IDEAL
AS BEDDING FOR AS FLOOR LAYER FOR ANIMAL SHEDS DUE TO ITS MOISTURE ABSORBING QUALITY AND SOFT
BED CUSHIONING EFFECTS. ... COCO PEAT ALSO AVOIDS BAD ODOURS AND REPRODUCTION OF FLIES AND THE
MIDGE FLIES ABOUT 90%.
USES OF COCO PEAT – ANIMAL BEDDING
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77. COCO PITH PROCUREMENT
PLANET COCO'S PRODUCTION PROCESS STARTS WITH THE PROCUREMENT OF FRESHWATER GROWN COCONUT HUSKS. THE CURING PROCESS FOR THE COCONUT HUSK TAKE
OVER 6 WEEKS, AFTER THIS PROCESS THE COCONUT FIBERS ARE SEPARATED AND GRADED. ONLY THE TOP GRADED COCO PITH IS USED IN PLANET COCO'S PRODUCTS.
WASHING / AGING
THE TOP GRADED COCO PITH IS LEFT IN A CLEAN WEED FREE CEMENT FLOOR FOR OVER 18 MONTHS. DURING THIS TIME, THE MONSOON RAIN WASHES OFF EXCESS SALTS FROM
THE COCO PITH AND MAKE THE COCO PITH PH NEUTRAL. THE COCO PITH IS ALSO WASHED WITH FRESH WATER TO BRING THE PH AND ELECTRIC CONDUCTIVITY TO DESIRED
LEVEL.
SCREENING / SIEVING
WASHED PITH IS EXAMINED FOR ITS PH VALUE, ELECTRIC CONDUCTIVITY AND SALT CONTENT. ONCE THE PITH REACHED THE PREFERRED LEVEL OF EC AND PH, IT IS BROUGHT FOR
SIEVING. DURING THE SIEVING PROCESS, THE FIBER CHUNKS AND OTHER IMPURITIES ARE REMOVED. ONCE WE HAVE THE PITH TO THE REQUIRED SIEVING SIZE, THE MATERIAL IS
FURTHER SENT FOR DRYING TO REDUCE MOISTURE CONTENT.
DRYING
AFTER SIEVING, THE COCO PITH IS DRIED UNDER THE SUN ON CEMENT FLOOR. ONCE THE MOISTURE OF COCO PEAT BECOME BELOW 18%, THE COCO PITH IS SENT FOR FINAL
SCREENING.
FINAL SCREENING
IN THE FINAL SCREENING / SIEVING PROCESS, THE SAND IS REMOVED BY USING OUR AUTOMATED SCREENERS. SINCE IT'S THE FINAL SCREENING PROCESS, THE COCO PEAT IS
THOROUGHLY TESTED FOR ANY IMPURITIES OR BIGGER COCO HUSKS.
COMPRESSION
THE SCREENED AND DRIED COCO PEAT WILL BE COMPRESSED TO 5 KG BLOCKS, 650GM BRICKS, GROW BAGS USING OUR MODERNIZED AND FULL AUTOMATED HYDRAULIC
COMPRESSION MACHINES. THE OPERATION TEAMS MAKE SURE THE RIGHT COMPRESSION RATIO IS MAINTAINED FOR ALL OUR PRODUCT LINES.
PACKAGING / LABELLING
THE COMPRESSED COCO PEAT BLOCKS & GROW BAGS ARE TESTED FOR VISUAL DEFECTS AND WEIGHT BEFORE LABELING AND PACKING THEM INDIVIDUALLY. EACH PRODUCT /
CUSTOMERS HAVE UNIQUE PACKAGING REQUIREMENT WEATHERS IT'S A PRIMARY, SECONDARY OR TERTIARY PACKAGING.
PALLETIZING
AFTER THE FINAL INSPECTION OF THE PACKAGING, THE PRODUCTS ARE PALLETIZED AS PER THE SHIPPING STANDARDS USING THE BEST PALLETIZING MATERIALS. OUR WOODEN
PALLET BASES USED FOR PACKAGING ARE TREATED IN ACCORDANCE TO ISPM STANDARD.
SHIPPING
ONCE THE PALLETS ARE APPROVED FOR SHIPPING, THEN THE PALLETS ARE LOADED IN TRUCK BY REGISTERED LOGISTICS PROVIDERS, TO BE TAKEN TO ONE OF THE PORTS IN
SOUTH INDIA. ONCE THE CONTAINERS ARE PLACED ON THE SHIP, WE TRACK THE MOVEMENT OF THE VESSELS AND KEEP OUR CUSTOMERS UPDATED.
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DE WATERING BELT FILTER PRESS IS AVAILABLE IN SEVERAL DIFFERENT CONFIGURATIONS, EACH
SUITED TO THE SPECIFIC APPLICATION. THE MODEL BEDW 300 IS DESIGNED FOR RUGGED
INDUSTRIAL APPLICATIONS AND INCLUDE FEATURES SUCH AS A FULLY WELDED MAINFRAME,
OVERSIZED BEARINGS, UNIQUE CORROSION PROTECTION, AND MULTIPLE COMPRESSION ZONE
CONFIGURATIONS. THE MODEL BEDW 300 IS A COMPACT MODEL THAT PROVIDES A LOWER COST
DEWATERING SOLUTION..
PRODUCT SPEXIFICATION
CAPACITY PER Hr
INPUT MOISTURE
OUTPUT MOISTURE
MACHINE SPECIFICATION
POWER 7,5 / 0.75 kw / HAVEELS
BELT WITDH 1500 mm
OVERALL DIMENSIONS
OVERALL WEIGHT 8000 kgs
CYLINDER HIGH PRESSURE PNEMATIB CYCLINDER
INDUSUAL PRESSURE REGULATOR
MACHINE STRUTURE
MS MATERIAL
SS MATERIAL
PANEL BOARD
FEATURES
• HEAVY-DUTY ALL-WELDED MAIN FRAME ASSURES COMPONENT
ALIGNMENT
• MODULAR CONSTRUCTION ALLOWS VARIABLE ROLLER
CONFIGURATION FOR MAXIMUM PROCESS FLEXIBILITY
• DESIGNED FOR CONTINUOUS AUTOMATIC OPERATION REQUIRING
MINIMAL OPERATOR ATTENTION AND LOW MAINTENANCE
• OPEN DESIGN PROVIDES EASY ACCESS TO ALL COMPONENTS
• EPOXY OVER ZINC COATED FRAME PROVIDES MAXIMUM
CORROSION RESISTANCE
• PNEUMATIC BELT TRACKING AND TENSIONING PROVIDES CLEAN,
SAFE OPERATION WITH MAXIMUM RELIABILITY
• STANDARD, EXTENDED, INDEPENDENT, OR DUAL GRAVITY ZONE FOR
VERSATILE, EFFECTIVE DEWATERING PERFORMANCE
ADVANTAGES
• REDUCE THE MOISTURE AND EC
• REDUSCE THE SUN DRYING YIME
• LESS MAN POWER
• 3 STAGE PRESS ARRANGEMENT
• PRESSURE ADJUSTMENY
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CAPACITY PER Hr 250 CFT
POWER 10 HP
L X B X H 100 Ft ( 3 PART ROTARY DRUM )
HEAT SOURCE FIRE WOOD
86. DRY COCO PEAT LUMP BREAKER
COIR ALL EQUIPMENTS LUMP BREAKER TO LOOSEN THE LUMPS AND EVEN FEEDING TO
THE SCREENER
SPECIFICATIONS
CAPACITY / Hr 2 TPH
LENGTH X DIA 2.5 X 2.5 Ft
MOTOR-HP/RPM 3 / 1440 - CROMPTON
MAIN SHAFT 1.5”
BEARING TR – UCP 208
MOTOR BED 3 X 1.5” CHANNEL
SIDE PLATE 6 mm
BASE CHANNEL 4 X 2”
SUPPORT CHANNEL 3 X 1.5”
LEAF ARM 5” X 4 “ – 20 Nos ( 50 X 6 FLAT )
HOPPER SHEET 1.6 mm
BUSTER COVER 1.6 mm SHEET
SQUARE ROD 16 mm
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87. SPECIFICATIONS
CAPACITY / Hr 2 TPH
L ENGTH X DIA 10 X 5 Ft
MOTOR-HP/RPM 2 / 1440 –GEAR
MAIN STRUCTURE 4 mm PLATE
HOOPER & SIDE SHEET 1.6 mm THICKNESS
MAIN SHAFT 63 mm
SUPPORTING ROD 1”
CONNECTING ANGLE 2 X ¼ AND 1 ½ X ¼ ANGLE
FLAT 50X 10 , ROLLING DIA-1500 mm
TOP COVER MULTY WALL POLY CARBONATE SHEET ,FITTED WITH 2X
1” SQ., PIPE STRUCTURE
BEARING 2 “
CHAIN SPRACKET ¾ “
MESH 6 mm GI WIRE MESH
CUTTING & BENDING LASE CUTTING AND CNC BENDING
PAINTING POWDER COATING
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88. DRY COCO PEAT DE STONER
CAE DESTONER HELPS IN SEPARATING THE TRASH OR ANY KIND OF STONES IN COIR PITH.
DESIGNED AS PER THE USAGE REQUIREMENTS, THESE MACHINES CONSUME MINIMAL POWER
AND FREE MAN POWER . THIS MACHINE REMOVES ALL THE TINY STONES, SAND AND ANY OTHER
IMPURITIES .
SPECIFICATIONS
CAPACITY / HR 2 TPH
L X B X H 5 X 4 X 8 FT
MOTOR-HP/RPM 3 / 1440 – CROMPTON
MAIN BOX 3 MM PLATE
HOPPER DECK 1.6 MM SHEET
BEARINGS TR
BASE FRAME 4 MM PLATE
CUTTING & BENDING LASER AND CNC
PAINTING POWDER COATING
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89. HOPPER
COIR ALL EQUIPMENTS STORAGE HOPPER TO STORE THE DE STONED COCO
PEAT AND FEEDING EVEN TO COMPACTING MACHNE
SPECIFICATIONS
DIMENSIONS 6 X 6 X 6 Ft
CAPACITY 200 CFT
FRAME 2 X 2”Sq PIPE
COVER 1.5 HR SHEET
PAINTING POWDER COATING
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90. SPECIFICATIONS
CAPACITY / Hr 2 TPH
BELT WIDTH 600 mm
BELT QUALITY 3 PLY / 6 mm ( ENDLESS )
MOTOR-HP 1 HP <30 Ft / 2 HP > 30 Ft
BIG ROLLER 8 ½ “
SMALL ROLLER 3 ½ “
BEARING TR- 208
TOP & BOTTOM GUIDE ROLLER EVERY 4 Ft - 205
MAIN STRUCTURE 4 mm PLATE
SIDE COVER & TOP COVER 1 mm SHEET
PAINTING COMPLETE POWDER COATING
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91. DRY COCONUT HUSK CRUSHER
WE ARE ENGAGED IN OFFERING COCONUT HUSK CUTTER MACHINE. THIS MACHINE IS ESSENTIALLY
USED FOR MANUFACTURING CRUSHED HUSK AND DESIGNED ACCORDING TO THE DYNAMIC
DEMANDS OF OUR CUSTOMERS. BESIDES, THE LARGE LOAD BEARING & PRODUCTION CAPACITIES
ENSURE THAT THIS MACHINE CAN BE EASILY MAINTAINED. THIS EASY TO OPERATE & HANDLE
MACHINE IS ALSO HELPFUL IN PRODUCING DURABLY FINISHED CRUSHED HUSK
MACHINE SPECIFICATIONS
CAPACITY PER Hr 150 - 200 Kgs
POWER – HP / RPM 20 /1440
SHIPPING DIMENSIONS – L X B X H 2175 X 1250 X 1650 MM
SHIPPNG WEIGHT 1 TON
MACHINE STRUCTURE MS STEEL
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92. DRY COCO PEAT SHAKER
CAE SHAKER TO REMOVE THE FINBER AND LUMPS TO GET GOOD QUALITY PITH
SPECIFICATIONS
CAPACITY / HR 800 – 1000 KgS
L X B X H 10 X 4 X 4.5 Ft
MOTOR-HP/RPM 2
MAIN BOX2 X 2 SQ PIPE 2 X 2” Sq PIPE
BEARINGS TR
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93. 5 Kg BALE 650 Gms BRICK
GROW SLAB , CUBE & DISC
25 Kg BALE
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COCO PELLET
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CONSISTS OF HYDRAULIC POWER UNIT, DUST PROOF ELECTRICAL CONTROL PANEL,
FORMING CHAMBERS & HOLDING CHAMBER WITH 20 BLOCKS CAPACITY MOUNTED ON
STURDY STRUCTURE. THE FORMING CHAMBER CONSISTS OF A MAIN COMPACTING
CYLINDER FOR FORMING THE BLOCK AND THREE HOLDING CYLINDERS TO HOLD THE
BLOCK FORMED. IT IS A FULLY AUTOMATIC MODEL
MACHINE SPECIFICATIONS
BLOCK SIZE 30 X 30 X 10 – 12 cm
COMPACTION RATIO 6 : 1
WEIGHT 4.5 – 5 Kgs
PRODUCTION CAPACITY / Hr 100 – 120 Nos
PRESS CAPACITY 100 TONS
PRESS ARRANGEMENT HORIZONTAL
HYDRAULIC POWER UNIT
RESERVOIR ( OIL TANK ) 600 Ltrs
MOTOR 200 Hp / 1440 RPM
OIL COOLER COPPER TUBE COOLER
MACHINE STRUCTURE MADE OF MILD STEEL PLATES
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CONSISTS OF HYDRAULIC POWER UNIT, DUST PROOF ELECTRICAL CONTROL PANEL, FORMING
CHAMBERS & HOLDING CHAMBER WITH 20 BRICKS CAPACITY MOUNTED ON STURDY
STRUCTURE. THE FORMING CHAMBER CONSISTS OF TWO MAIN COMPACTING CYLINDERS
FOR FORMING THE BRICK AND SIX HOLDING CYLINDERS TO HOLD THE BRICK FORMED. IT IS A
FULLY AUTOMATIC MODEL.
MACHINE SPECIFICATIONS
BRICK SIZE 20 X 20 X 5 Cm
COMPACTION RATIO 8 : 1
WEIGHT 650 Gms ( +/- 25 Gms)
PRODUCTION CAPACITY / Hr 400M- 450 Nos
PRESS CAPACITY 80 TONS
PRESS ARRANGEMENT HORIZONTAL
HYDRAULIC POWER UNIT
RESERVOIR ( OIL TANK ) 600 Ltrs
MOTOR 30 Hp / 1440 RPM
OIL COOLER COPPER TUBE COOLER
MACHINE STRUCTURE MADE OF MILD STEEL PLATES
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IT CONSISTS OF HYDRAULIC POWER UNIT, DUST PROOF ELECTRICAL CONTROL PANEL,
FORMING CHAMBERS & FORMING CHAMBER LIFTING ARRANGEMENTS. IT CONSISTS OF
THREE FORMING CYLINDERS FOR FORMING THE GROW SLAB AND TWO CYLINDERS FOR
LIFTING THE FORMING CHAMBER TO EJECT THE FORMED SLAB. THE FORMING
CHAMBER IS OF ADJUSTABLE TYPE TO ACCOMMODATE ALL SIZES. IT IS A SEMI-
AUTOMATIC MODEL.
MACHINE SPECIFICATIONS
GROW SLAB POSSIBE SIZE 120 X 15 , 100 X 15 , 90X 15 , 80 X 15 cm
120 X 18 , 100 X 18 , 90X 18 , 80 X 18 cm
120 X 20 , 100 X 20 , 90X 20 , 80 X 20 cm
MOULDS SUPPLY 100X 15 / 100 X 18 / 100 X 20
COMPACTION RATIO 8 : 1
WEIGHT 1 – 3 Kgs
PRODUCTION CAPACITY / Hr 75 - 100 Nos / Hr ( FOR SINGLE SLAB
150 – 200 Nos / Hr ( FOR DOUBLE SLAB )
PRESS CAPACITY 250 TONS
PRESS ARRANGEMENT HORIZONTAL
HYDRAULIC POWER UNIT
RESERVOIR ( OIL TANK ) 900 Ltrs
MOTOR 25 Hp / 1440 RPM
OIL COOLER COPPER TUBE COOLER
MACHINE STRUCTURE MADE OF MILD STEEL PLATES
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25 Kg BALE
CONSISTS OF HYDRAULIC POWER UNIT, DUST PROOF ELECTRICAL CONTROL PANEL,
MOUNTED ON STURDY STRUCTURE.THE FORMING CHAMBER CONSISTS OF MAIN
COMPACTING CYLINDER FOR FORMING THE BALE . IT IS A FULLY AUTOMATIC MODEL
MACHINE SPECIFICATIONS
BAG SIZE 75 X 45 X 30 cm
COMPACTION RATIO 2 : 1
WEIGHT 25 Kgs
PRODUCTION CAPACITY / Hr 30 – 35 BAGS
PRESS CAPACITY 25 TONS
PRESS ARRANGEMENT HORIZONTAL
HYDRAULIC POWER UNIT
RESERVOIR ( OIL TANK ) 300 Ltrs
MOTOR 10 + 2 Hp / 1440 RPM
OIL COOLER COPPER TUBE COOLER
MACHINE STRUCTURE MADE OF MILD STEEL PLATES
100. STRENGTH
• READINESS OF THE ENTREPRENEURS IN COIR SECTOR TO FORM A COLLABORATIVE SETUP TO UNDERTAKE COMMON INITIATIVES UNDER CLUSTER
MODE.
• SUFFICIENT AVAILABILITY OF THE BASIC RAW MATERIAL COCONUT HUSK
• EXISTENCE OF MORE NUMBER OF FIBRE EXTRACTION UNITS
• SCOPE FOR VALUE ADDITION OF FIBRE AND PITH GENERATED.
• SUFFICIENT AVAILABILITY OF LABOUR FORCE.
• AVAILABILITY OF GOOD PHYSICAL INFRASTRUCTURE SUCH AS ROAD, RAIL, POWER ETC.
• PRESENCE OF SUPPORT INSTITUTIONS SUCH AS COIR BOARD, DISTRICT INDUSTRIES CENTRE, COMMERCIAL BANKS, ITCOT ETC.
SWOT ANALYSIS – IN INDIA
HUGE FLUCTUATION IN HUSK (THE BASIC RAW MATERIAL) PRICE.
iN SPITE OF GOOD MARKET PROSPECTS FOR VALUE ADDED PRODUCTS, ENHANCED PRODUCTION
INFRASTRUCTURE WITHIN THE CLUSTER IS NOT REALIZED, DUE TO LIMITED INDIVIDUAL INVESTMENT POTENTIAL.
UNABLE TO COME OUT OF THE VICIOUS CIRCLE OF MAKING THE REGULAR INTERMEDIATE PRODUCTS
LACK OF FORMAL NETWORKS FOR MARKETING AND INPUT PROCUREMENT
LIMITED CONTACT WITH BDS PROVIDERS AND TECHNICAL INSTITUTIONS WEAK LINKAGES WITH BANKS AND FINANCIAL INSTITUTIONS
STRENGTH
WEAKNESS
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101. EXCELLENT SCOPE FOR PITH BASED VALUE ADDED /DIVERSIFIED PRODUCTS
PRESENCE OF SUPPORT SCHEMES BY MSME & OTHER DEPARTMENTS
INCREASING DOMESTIC AND EXPORT MARKET PROSPECTS FOR COIR PRODUCTS.
IMPLEMENTATION OF SFURTI SCHEME FOR FOCUSED DEVELOPMENT OF THE CLUSTER.
OPPORTINITY
SWOT ANALYSIS – IN INDIA
COMPETITION FROM PRODUCTS SUCH AS NYLON, JUTE SISAL FIBRE ETC.
INCREASING PRODUCTION OF PRODUCTS SUCH AS TENDER COCONUT, NEERA ETC., WHICH UTILIZE PRE-MATURE NUTS MAY RESULT IN
BASIC RAW MATERIAL(HUSK) SCARCITY FOR COIR SECTOR, AS COIR SECTOR DEPENDS ON HUSK FROM FULLY MATURE NUTS AS RAW
MATERIAL.
COMPETITION FROM COCONUT GROWING COUNTRY VIZ.: SRI LANKA, INDONESIA & PHILIPPINES ETC.
UTILIZATION OF HUSK FOR FUEL PURPOSES
POLLUTION PROBLEM
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OPPORTINITY
THREAT
102. COCONUT HUSK PROCESSING SOLUTIONS
PRODUCTS COVERED
• COCONUT HUSK PROCESSING
• COIR FIBER PROCESSING
• COIR PITH PROCESSING
SCOPE OF SERVICE
• PRODUCT DEVELOPMENT
• ARCHITECTURAL SUPPORT
• MACHINERY AND EQUIPMENT BALANCING
• PLANT MACHINERY VENDORS SOURCING
• QUALITY MANAGEMENT
• TOTAL PRODUCTION MANAGEMENT
IMPLEMENT SCHEDULE – 6 MONTHS
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INDIA
cocolinearasu@gmail.com
91 88257 38100
ABOUT US
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103. WE MANUFACTURE A PRECISION ENGINEERED RANGE OF EQUIPMENTS FOR COCO FIBER EXTRACTION, COCO- PEAT PROCESSING , COCONUT HUSK SUBSTRATES
PRODUCTS AND COCONUT KERNAL PRODUCTS. CUSTOMIZED AS PER THE SPECIFICATIONS OF OUR CLIENTS, KNOWN FOR OPTIMUM PERFORMANCE AND ENERGY
EFFICIENT OPERATIONS.
TURN KEY PROJECTS
• COCONUT FIBER EXTRACTION
• COCO PEAT PROCESSING
INSTALLED PLANTS IN INDIA
• MORE THAN 600 COCO PEAT MACHINES
• MORE THAN 100 HUSK PROCESSING PLANT
• INSTALLED IN ABROAD
• 1 HUSK PROCESSING PLANT IN INDONESIA
• AMPANA , MEDAN AND NEGARABALI ETC.,
• MORE THAN 10 COCO PEAT MACHINE IN INDONESIA , PHILIPPINES AND THAILAND
OUR BUSINESS
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