171130 Progress Update WP3 (Nils Knofius)
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This document provides an update on work packages related to consolidating components using additive manufacturing and determining the optimal sourcing mix between conventional tooling and direct printing. It discusses ongoing research on how sourcing may transition as additive manufacturing costs decrease and reliability increases. The document outlines plans to conduct another research project in the first quarter of 2018 and work on revisions to previous papers, with the goal of completing a PhD thesis by summer 2018.
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The document summarizes a presentation on analyzing the influence of additive manufacturing on the environmental and economic performance of supply chains for low-demand spare parts. It discusses the current global supply chain model and how additive manufacturing could enable local production. The research question asks what influence AM has on costs and sustainability. An economic and environmental model of a single-echelon supply chain is presented. A case study examines 5 situations, finding AM is more economical for production price changes, minimum order quantities, and mould remanufacturing. It is also better environmentally for energy reductions, minimum order quantities, and uncertain demand portfolios. The conclusion is that AM is interesting to replace regular production in certain circumstances.
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This document discusses additive manufacturing (AM) applications within GKN Fokker. It explores using AM to produce tooling for spare parts production when conventional tooling is obsolete. Case studies show AM tooling could be 62.5% cheaper for vacuum forming and 10% cheaper for injection molding compared to traditional tools. The document also outlines a stochastic model to determine when AM or conventional tooling should be used based on production needs and backorders. However, the model is not working correctly yet and more testing is needed to understand AM tooling lifetime and part quality.
171130 MSc Project (Fabian Plura)
This document summarizes discussions from a meeting about an MSc thesis investigating the effects of moisture pickup and printing in adverse conditions for 3D printing. Key questions focus on determining the most influential external factors on the 3D printing process and whether it is a single factor or combination. The thesis will examine powder storage, processing, morphology, moisture content, and flowability when powders are in as-received, dried, and moisturized conditions. Preliminary results found no clear trends in spreadability testing. Next steps include statistical image analysis of particle size and developing a theoretical particle-environment interaction model.
171130 Progress Update WP2 (Bram Westerweel)
The document discusses using on-site additive manufacturing (AM) of spare parts to reduce operational costs. It presents a maintenance model that shows potential cost savings of 10-30% from using printed parts when regular parts are not available. The conclusions are that access to on-site AM can greatly lower costs even if printed parts are less reliable. Future work includes further exploring the impact on optimal maintenance policies and conducting case studies on failure behavior of printed parts.
171130 Progress Update WP1 (Laura Cordova Gonzalez)
This document discusses the mechanical properties of aluminum alloys and scalmalloy produced by additive manufacturing. It analyzes the ultimate tensile strength (UTS), elongation, and hardness values of different alloys printed in different orientations. Micro-tensile tests were conducted and fracture surfaces were examined. The alloys printed in the XY orientation generally had higher elongation but lower UTS compared to the Z orientation. Both alloys exhibited anisotropic properties depending on the printing orientation. The document also analyzes porosity in the different materials and how it relates to mechanical properties.
171130 Project Progress Update (Matthieu van der Heijden)
This document provides an agenda and summary of activities from a meeting of the SUSTAINABILITY IMPACT OF NEW TECHNOLOGY ON AFTER-SALES SERVICE SUPPLY CHAINS (SINTAS) group from November 30, 2017. The agenda included updates on research activities and papers from Nils, Laura and Bram, as well as student activities and projects from Fokker Services, Dimanex, NLR and others. There was also a discussion of organizational issues, including selecting parts for additive manufacturing projects and planning the next project meeting. The document concluded with an informal buffet for meeting attendees.
170614 BSc Projects Royal Netherlands Army (Tiedo Tinga)
This document summarizes two BSc projects at the Netherlands Defence Academy investigating applications of additive manufacturing (AM) for the military. The first project examines using 3D printing of plastics to solve operational issues for the Army. Testing of material properties and a case study of printing a bracket found potential but issues with warping and machining. The second project analyzes repairing metal parts like propellers for the Navy using wire arc AM. Samples were tested for strength and further analysis of the interface between original and printed material is needed. Both projects showed promise for AM but recommended additional research and process optimization.
170614 MSc Project Thales (Michel Reimert)
The document outlines a research project investigating how 3D printing can decrease life cycle costs of one-off parts for Thales Hengelo. It presents the research context, problem, goal, and question. The solution approach involves life cycle cost analysis and a stochastic dynamic programming model to determine the optimal time to use 3D printing. Results from model evaluations, two case studies on radar parts, and future case studies are presented. The research concludes that 3D printing can currently decrease costs in the after-sales phase and future reductions in 3D printing costs may lead to higher savings. Recommendations include reconsidering inventory for parts causing downtime and further research on 3D printing applications and impacts.
170614 Progress Update WP1 (Laura Cordova Gonzalez)
The document discusses powder reuse for additive manufacturing. It provides an update on recent conference presentations and collaborations. It introduces why additive manufacturing and powder reuse are investigated, including cost and sustainability benefits. Methods for characterizing virgin and reused metal powders are described, examining particle size distribution, shape, composition, internal pores, and other properties. Results show reused powders tend to increase slightly in size distribution and experience minor shape changes. Composition and contamination risks are also discussed. Next steps focus on further analyzing mechanical properties and moisture content of reused powders.
170614 Progress Update WP3 (Nils Knofius)
This document discusses numerical experiments and a case study on dual sourcing spare parts using both conventional manufacturing (CM) and additive manufacturing (AM). The key findings are:
1) Dual sourcing can provide cost savings over single sourcing from CM or AM alone, especially when backorder or holding costs are high. Even with higher AM part costs or failure rates, dual sourcing is beneficial.
2) With dual sourcing, the AM source is typically used for emergency resupply due to its higher costs. The proportion fulfilled by AM decreases as its costs or failure rates increase.
3) Applying dual sourcing to a hinge bracket case study showed limited savings due to high AM part certification costs
170614 Project Progress Update (Matthieu van der Heijden)
The document summarizes the activities of the SINTAS project over the past six months. It discusses research activities including completed and ongoing student projects. It also summarizes external presentations and meetings. The document focuses on selecting parts for additive manufacturing and obtaining industry input. It proposes criteria for selecting parts and discusses providing printing capacity. It outlines opportunities for additional student projects and how to find other business cases. Finally, it briefly updates activities at project partner organizations and proposes timing and location for the next meeting.
Quickscan Royal Netherlands Army (Gino Balisteri)
The document analyzes the potential of additive manufacturing (AM) for printing spare parts in the after-sales service supply chains of the Royal Netherlands Army (RNLA). It identifies opportunities of AM to improve responsiveness to demand variability and reduce inventory needs. A scoring procedure was used to analyze 11,944 spare parts, with 20% deemed promising for AM. However, only 15-30% of the 175 most promising parts may be technically feasible to produce via AM. The report recommends further analysis of specific parts and monitoring technological developments to identify potential AM applications in the RNLA supply chains.
Quickscan Fokker Services (Casper Sterkman)
This document summarizes a bachelor's thesis that analyzes how additive manufacturing (3D printing) could impact the after-sales services supply chain at Fokker Services B.V. The author identifies four key areas where 3D printing could help reduce costs: 1) addressing obsolescence issues when original parts are no longer available, 2) providing a lower-cost production alternative for some spare parts, 3) enabling part consolidation through redesign, and 4) potentially allowing for decentralization if airline operators invest in 3D printing. A data model is used to identify 235 spare parts that could benefit from 3D printing. Further analysis of 15 parts found 4 that are suitable for 3D printing and likely to provide cost savings
161130 Progress Update WP1 (Laura Cordova Gonzalez)
This progress update summarizes work on package 1 which focuses on raw material conditions and failure behavior of printed parts. Regarding location, challenges of gas flow, moisture, contamination and their impact on process, supply chain and costs were analyzed. Results showed varying moisture levels and powder flow rates for different materials. Next steps are to identify effects on builds and mechanical properties. The framework presented examines failure mechanisms from raw materials through final properties. A top-down approach to select case studies of representative parts from partners will be used to understand and test for quality and potential failures under different materials and processes.
161130 Project Progress Update (Matthieu van der Heijden)
This document summarizes the activities from a meeting of the Sustainability Impact of New Technology on After-sales Service Supply Chains (SINTAS) working group. It outlines research projects and publications from the past six months, including related student work. Plans for additional student projects and sample printing using the NLR's SLM machine are discussed. The next meeting is scheduled for June 2017 at TU/e.
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180926 Visagio - Supercharging Supply Chains with 3D Printing
180926 Visagio - Supercharging Supply Chains with 3D Printing
180926 UT-NLR - Towards Technical Limitations and Opportunities of Metal-AM
180926 UT-NLR - Towards Technical Limitations and Opportunities of Metal-AM
180926 TUE-RNLA - Printing Spare Parts in Remote Locations
180926 TUE-RNLA - Printing Spare Parts in Remote Locations
180926 UT-FS - Identifying Business Cases for 3D Printing in Service Logistics
180926 UT-FS - Identifying Business Cases for 3D Printing in Service Logistics
171130 Dimanex MSc project (Pieter Ruijssenaars-Elise Kok)
171130 Dimanex MSc project (Pieter Ruijssenaars-Elise Kok)
171130 Fokker MSc Project (Robin Rijnbeek-Olaf de Kruijff)
171130 Fokker MSc Project (Robin Rijnbeek-Olaf de Kruijff)
171130 Progress Update WP1 (Laura Cordova Gonzalez)
171130 Progress Update WP1 (Laura Cordova Gonzalez)
171130 Project Progress Update (Matthieu van der Heijden)
171130 Project Progress Update (Matthieu van der Heijden)
170614 BSc Projects Royal Netherlands Army (Tiedo Tinga)
170614 BSc Projects Royal Netherlands Army (Tiedo Tinga)
170614 Progress Update WP1 (Laura Cordova Gonzalez)
170614 Progress Update WP1 (Laura Cordova Gonzalez)
170614 Project Progress Update (Matthieu van der Heijden)
170614 Project Progress Update (Matthieu van der Heijden)
161130 Progress Update WP1 (Laura Cordova Gonzalez)
161130 Progress Update WP1 (Laura Cordova Gonzalez)
161130 Project Progress Update (Matthieu van der Heijden)
161130 Project Progress Update (Matthieu van der Heijden)
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171130 Progress Update WP3 (Nils Knofius)
- 1. UPDATE WP3
- 2. BUSINESS CASE(S) FOR CONSOLIDATION PAPER 15/1/18 2n.knofius@utwente.nl Print multiple components in one piece Requirements: • Consolidation with AM (probably) possible • Service obligations for assembly
- 3. ONGOING RESEARCH SOURCING TRANSITION 15/1/18 3n.knofius@utwente.nl Conventional tooling or/and Direct printing Which sourcing mix do we use and when/why/how do we transition? • AM cost decrease • Reliability and lead time differences • Part demand dependent on installed parts • Setup, production, holding, downtime and disposal costs Final order or/and Change approach/order quantity? Lifecycle
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