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Reducing Corrosion
                  in WWT Inlet Tanks by
           Returning Mixed Liquor




Anna Mollergren
Presentation Outline
Current Situation/Problems

  Theory

     Experiments

        Results and Conclusions
Corrosion Problems
       Concrete & metal corrosion
       Costly repairs, maintenance
          and upgrades
             Methods to
             Reduce Corrosion:
                Open-to-air tanks
                Extraction of gases
                Chemical dosing
What causes the Problem?
What is Hydrogen Sulphide?
 Chemical Formula H2S
 “rotten egg gas”
 colourless, very poisonous, flammable gas


Where does H2S come from?
Organic matter in sewage decaying without the
presence of an oxygen source.


What does H2S do?
H2S forms                       which corrodes
concrete and metallic structures in enclosed tanks
The Mixed Liquor Idea
What is Mixed Liquor?
Biological mass (activated sludge, “bugs”)
and sewage combined

Why and How does it work?
     Contains Nitrate (oxygen source)
     Contains certain bacteria that reverse the H2S production
     Dilution effect – dilution is the solution!

Why is it a                  ?
     Readily available – cheap and simple
     Nothing new is introduced to the process – no additional operational
      hazards
     Plant Modifications simple – redirecting the ML to the inlet works
Basic Process Layout

              H2S off gas

                                                    Effluent
              Inlet Works
Raw Sewage                   Biological Activated
                             Sludge Tank
             H2S in liquid   (treatment)




                                             WAS
              Mixed Liquor
Trial Methodology
                     First Stage
Literature Review              Would it Work and Why?




                Second Stage
Bench Scale testing          What and How do we prove it?




                 Third Stage
 Full Scale Trials         What, How and When do we do it?
Undertaking Full Scale Trial
Install ML pipes




Onsite Testing &Monitoring   Reviewing data and dealing
                             with problems
                                Wet Weather
                                Diurnal Flow Pattern
                                Sewage Quality
                                Stability of H2S in liquid
Trial Results
Gaseous H2S average reduction
          of 80%

    Dissolved H2S average
      reduction of 65%
Implications….


Increased life of assets
Reduced maintenance/replacement
Reduced odour emissions (happy neighbours)
Reduction in chemical usage
Increased understanding for design purposes
Thanks To…
My colleagues at Hunter Water Australia for
 providing guidance and support
Hunter Water Australia for dedicating time
 and resources
Hunter Water Corporation for funding a large
 part of this project
Special Thanks to all of YOU!
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ICWES15 - Reducing Corrosion in WWT Inlet Tanks by Returning Mixed Liquor. Presented by Anna B Mollergren, Hunter Water Australia, Australia

  • 1. Reducing Corrosion in WWT Inlet Tanks by Returning Mixed Liquor Anna Mollergren
  • 2. Presentation Outline Current Situation/Problems Theory Experiments Results and Conclusions
  • 3. Corrosion Problems Concrete & metal corrosion Costly repairs, maintenance and upgrades Methods to Reduce Corrosion: Open-to-air tanks Extraction of gases Chemical dosing
  • 4. What causes the Problem? What is Hydrogen Sulphide?  Chemical Formula H2S  “rotten egg gas”  colourless, very poisonous, flammable gas Where does H2S come from? Organic matter in sewage decaying without the presence of an oxygen source. What does H2S do? H2S forms which corrodes concrete and metallic structures in enclosed tanks
  • 5. The Mixed Liquor Idea What is Mixed Liquor? Biological mass (activated sludge, “bugs”) and sewage combined Why and How does it work?  Contains Nitrate (oxygen source)  Contains certain bacteria that reverse the H2S production  Dilution effect – dilution is the solution! Why is it a ?  Readily available – cheap and simple  Nothing new is introduced to the process – no additional operational hazards  Plant Modifications simple – redirecting the ML to the inlet works
  • 6. Basic Process Layout H2S off gas Effluent Inlet Works Raw Sewage Biological Activated Sludge Tank H2S in liquid (treatment) WAS Mixed Liquor
  • 7. Trial Methodology First Stage Literature Review Would it Work and Why? Second Stage Bench Scale testing What and How do we prove it? Third Stage Full Scale Trials What, How and When do we do it?
  • 8. Undertaking Full Scale Trial Install ML pipes Onsite Testing &Monitoring Reviewing data and dealing with problems  Wet Weather  Diurnal Flow Pattern  Sewage Quality  Stability of H2S in liquid
  • 9. Trial Results Gaseous H2S average reduction of 80% Dissolved H2S average reduction of 65%
  • 10. Implications…. Increased life of assets Reduced maintenance/replacement Reduced odour emissions (happy neighbours) Reduction in chemical usage Increased understanding for design purposes
  • 11. Thanks To… My colleagues at Hunter Water Australia for providing guidance and support Hunter Water Australia for dedicating time and resources Hunter Water Corporation for funding a large part of this project Special Thanks to all of YOU!