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ESBG - NTBU
DP 2700 Power ModuleDP 2700 Power Module
IntroductionIntroduction
2
Contents
DP 2700 Series Rectifier Features
Block Diagram
Specifications
-- AC Input
-- DC Output
-- Thermal Management
-- Protection
-- Standard
Maintenance
-- Module remove
3
Features and Benefits
-48V/56A, Output; Max. Power 2700W
Wide Input Voltage Range (90V~300V)
Power Factor Correction (>0.99)
Hot-pluggable, All Connectors are at the rear
Compact Size
≅ 33W/in3 (48V) Power Density
Dimension:42mm/1U(W)*125.5mm/3U(H)*268mm(D)
Light weight:2.0 Kg (4.4lb)
Horizontal(1U)/Vertical(2.8U) Models Available
High Efficiency: >92% (48V)
Fan cooling and Easy replaceable fan design
Operation temp.:-5oC~+75oC (+55~+75 de-rating)
UL/CUL,TUV/CE Certificated
DP 2700 Series Rectifier
4
DPR 2700 Series Rectifier—Block Diagram
PFC: Boost converter - 85 kHz
DC/DC: Full Bridge Phase Shift DC/DC Converters - 100 kHz
Input Fuse,
EMI Filter &
Bridge Diode
PFC Boost
Converter
PFC
Controller
Auxiliary Power Protection Ckt
& Others
DC/DC
Controller
Full Bridge
Phase Shift
DC/DC
Converters
Output
Filter & Oring
MOSFET
Vo+
Vo-
L
N
5
DC output: 40 ~ 59.5Vdc
Power limit: 2700W
OVP: 59.5V ± 0.5V (selective)
Temp. range: -5°C - +55°C
(55°C-75°C power line derating 1500W)
Load sharing: democratic
Additional Features
6
Wide AC input voltage range with derating below 184 Vac
Maximum input current 19 A
Input fuse 25A fast (L and N)
AC Input Characteristic(48V)
No PFC
31080 88 176 300
2700
Pout / W
230 Vin / Vrms276
1350
184
7
Max. Output Power: 2700W(-48V)
Constant Power Design
Output voltage 40 ... 59.5 Vdc
Output fuse 30A x 3 (- pole)
DC Output Characteristic (48V)
Constant
voltage
50
Constant
current
Factory setting
60
59.5
Vout / Vdc
45
Iout / Idc
54
45
Adjustmentrange
40
Constant power
48
56
8
OTP = Over Temperature Protection
Ambient temperature sense for thermal management:
OTP control is based on internal temperature
OTP protection is based on critical internal temperature
Thermal Management (CSU Control)
2700
Ambient
Power limit
Rectifier
restart
65 °C55 °C 75 °C
2300
Vinrms: 184
9
Switching Mode Rectifier; SMR
Feature :
• Input :184Vac~ 264Vac 100% Load 2700W
:184Vac ~ 88Vac line derating 1350W
• Modular Design ,Capacity Redundancy
• Hot Swappable
• Weigh : 2.0 Kg (4.4 lb)
• High Efficiency , High power Density
• Modular Current Sharing
• Easy Install & Maintain
• Power Factor (PF>0.99)
Horizontal (1U)Type Vertical (2.8U) Type
10
Rectifier - Interface
I/O Connector
OutputSignalInput
Load Sharing BusIBUSD2
ID digitalIDDD1
ID analogIDAC2
Short pin for well connectionINHC1
Communication groundCGNDB1
RS 485 + communicationRS485+A2
RS 485 – communicationRS485-B2
Signal groundSGNDOA1
DC Output “+”VO+P8-P10
DC Output “-”VO-P5-P7
PrechargeVOPP4
DescriptionSignalPin Number
AC main, frame groundFGP3
AC main, N terminalAC_NP2
AC main, L terminalAC_LP1
DescriptionSignalPin Number
11
Rectifier - Dimension
W x H x D=4.9 x 1.6 x 11.7 inch =125.5 x 40.5 x 270 mm
12
Protection
Shutdown and Latch>59.5V±0.5VO/P voltage abnormal
No damage to rectifiers, Cause no damage to
SMR, SMR current limit, restart after fault release
Output Short Circuit
Shut down and recover when environment
temperature < 75 ℃
>80℃ (Environment
Temperature)
Over-temperature
Shutdown and LatchFan Fail
Rectifiers shut down, rectifiers automatically
restart after input voltage return to nominal line
voltage range(<300V)
> 310VMains Over-Voltage
Rectifiers shut down, rectifiers automatically
restart after input voltage return to nominal line
voltage range(>90V)
<85VMains Under-Voltage
ProtectionsDescriptionsConditions
13
Standard
- FCC Part 15 Subpart J
- EN55022, BS6527 Class B
- FCC Class B
- CISPR Class B
EMI
- EN 61000-3-3, EN 60555-3
- EN 61000-4-2 Level 4 , IEC 1000-4-2, IEC 801-2
Level 4
- IEC 1000-4-3, IEC 801-3 Level 3
- EN 61000-4-4 Level 4, IEC 1000-4-4, IEC 801-4
Level 4
- IEC 1000-4-6 Level 3
- IEC 1000-4-5 Level 4 & ANSI/IEEE C62.41-1991
B3
- 15KV Air Discharge,
8KV Contact
Discharge
- 10V/m
- 4KV
- 10V/m
- 6KV
EMS
- Voltage Fluctuation
Flicker
- Electrostatic
Discharge (ESD)
- Electromagnetic
Compatibility(EMC)/R
adiated Susceptibility
- Electrical Fast
Transient (EFT)
- Conducted
Susceptibility
- Lightning/Surge
StandardsSpecsConditions
14
Standard
- EN 61000-3-2, EN 60555-2, IEC 1000-
3-2 Class A
- <5% at 220V full loadCurrent Harmonic
- Input to output>2 MΩ (At 500Vdc)
- Input to frame ground > 2 MΩ (At
500Vdc)
- Output to frame ground >2 MΩ (At
500Vdc)
Insulation
Resistance
- Input To Output 4242 Vdc 1 Minute
(Or 3000 Vac 50Hz ≤30mA)
- Input to Frame Ground 2837 Vdc 1
Minute (Or 2006 Vac 50Hz ≤30mA)
- Output to Frame Ground 707 Vdc 1
Minute (Or 500 Vac 50Hz ≤30mA)
Withstand voltage
(High Pot)
- 55 dBA at 1 meter in front of SMRAcoustics
StandardsSpecsConditions
15
Maintenance
Module Remove :
Lock
Unlock
16
Q & A

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04 01 dpr 2700 rectifier introduction rev04

  • 1. 1 ESBG - NTBU DP 2700 Power ModuleDP 2700 Power Module IntroductionIntroduction
  • 2. 2 Contents DP 2700 Series Rectifier Features Block Diagram Specifications -- AC Input -- DC Output -- Thermal Management -- Protection -- Standard Maintenance -- Module remove
  • 3. 3 Features and Benefits -48V/56A, Output; Max. Power 2700W Wide Input Voltage Range (90V~300V) Power Factor Correction (>0.99) Hot-pluggable, All Connectors are at the rear Compact Size ≅ 33W/in3 (48V) Power Density Dimension:42mm/1U(W)*125.5mm/3U(H)*268mm(D) Light weight:2.0 Kg (4.4lb) Horizontal(1U)/Vertical(2.8U) Models Available High Efficiency: >92% (48V) Fan cooling and Easy replaceable fan design Operation temp.:-5oC~+75oC (+55~+75 de-rating) UL/CUL,TUV/CE Certificated DP 2700 Series Rectifier
  • 4. 4 DPR 2700 Series Rectifier—Block Diagram PFC: Boost converter - 85 kHz DC/DC: Full Bridge Phase Shift DC/DC Converters - 100 kHz Input Fuse, EMI Filter & Bridge Diode PFC Boost Converter PFC Controller Auxiliary Power Protection Ckt & Others DC/DC Controller Full Bridge Phase Shift DC/DC Converters Output Filter & Oring MOSFET Vo+ Vo- L N
  • 5. 5 DC output: 40 ~ 59.5Vdc Power limit: 2700W OVP: 59.5V ± 0.5V (selective) Temp. range: -5°C - +55°C (55°C-75°C power line derating 1500W) Load sharing: democratic Additional Features
  • 6. 6 Wide AC input voltage range with derating below 184 Vac Maximum input current 19 A Input fuse 25A fast (L and N) AC Input Characteristic(48V) No PFC 31080 88 176 300 2700 Pout / W 230 Vin / Vrms276 1350 184
  • 7. 7 Max. Output Power: 2700W(-48V) Constant Power Design Output voltage 40 ... 59.5 Vdc Output fuse 30A x 3 (- pole) DC Output Characteristic (48V) Constant voltage 50 Constant current Factory setting 60 59.5 Vout / Vdc 45 Iout / Idc 54 45 Adjustmentrange 40 Constant power 48 56
  • 8. 8 OTP = Over Temperature Protection Ambient temperature sense for thermal management: OTP control is based on internal temperature OTP protection is based on critical internal temperature Thermal Management (CSU Control) 2700 Ambient Power limit Rectifier restart 65 °C55 °C 75 °C 2300 Vinrms: 184
  • 9. 9 Switching Mode Rectifier; SMR Feature : • Input :184Vac~ 264Vac 100% Load 2700W :184Vac ~ 88Vac line derating 1350W • Modular Design ,Capacity Redundancy • Hot Swappable • Weigh : 2.0 Kg (4.4 lb) • High Efficiency , High power Density • Modular Current Sharing • Easy Install & Maintain • Power Factor (PF>0.99) Horizontal (1U)Type Vertical (2.8U) Type
  • 10. 10 Rectifier - Interface I/O Connector OutputSignalInput Load Sharing BusIBUSD2 ID digitalIDDD1 ID analogIDAC2 Short pin for well connectionINHC1 Communication groundCGNDB1 RS 485 + communicationRS485+A2 RS 485 – communicationRS485-B2 Signal groundSGNDOA1 DC Output “+”VO+P8-P10 DC Output “-”VO-P5-P7 PrechargeVOPP4 DescriptionSignalPin Number AC main, frame groundFGP3 AC main, N terminalAC_NP2 AC main, L terminalAC_LP1 DescriptionSignalPin Number
  • 11. 11 Rectifier - Dimension W x H x D=4.9 x 1.6 x 11.7 inch =125.5 x 40.5 x 270 mm
  • 12. 12 Protection Shutdown and Latch>59.5V±0.5VO/P voltage abnormal No damage to rectifiers, Cause no damage to SMR, SMR current limit, restart after fault release Output Short Circuit Shut down and recover when environment temperature < 75 ℃ >80℃ (Environment Temperature) Over-temperature Shutdown and LatchFan Fail Rectifiers shut down, rectifiers automatically restart after input voltage return to nominal line voltage range(<300V) > 310VMains Over-Voltage Rectifiers shut down, rectifiers automatically restart after input voltage return to nominal line voltage range(>90V) <85VMains Under-Voltage ProtectionsDescriptionsConditions
  • 13. 13 Standard - FCC Part 15 Subpart J - EN55022, BS6527 Class B - FCC Class B - CISPR Class B EMI - EN 61000-3-3, EN 60555-3 - EN 61000-4-2 Level 4 , IEC 1000-4-2, IEC 801-2 Level 4 - IEC 1000-4-3, IEC 801-3 Level 3 - EN 61000-4-4 Level 4, IEC 1000-4-4, IEC 801-4 Level 4 - IEC 1000-4-6 Level 3 - IEC 1000-4-5 Level 4 & ANSI/IEEE C62.41-1991 B3 - 15KV Air Discharge, 8KV Contact Discharge - 10V/m - 4KV - 10V/m - 6KV EMS - Voltage Fluctuation Flicker - Electrostatic Discharge (ESD) - Electromagnetic Compatibility(EMC)/R adiated Susceptibility - Electrical Fast Transient (EFT) - Conducted Susceptibility - Lightning/Surge StandardsSpecsConditions
  • 14. 14 Standard - EN 61000-3-2, EN 60555-2, IEC 1000- 3-2 Class A - <5% at 220V full loadCurrent Harmonic - Input to output>2 MΩ (At 500Vdc) - Input to frame ground > 2 MΩ (At 500Vdc) - Output to frame ground >2 MΩ (At 500Vdc) Insulation Resistance - Input To Output 4242 Vdc 1 Minute (Or 3000 Vac 50Hz ≤30mA) - Input to Frame Ground 2837 Vdc 1 Minute (Or 2006 Vac 50Hz ≤30mA) - Output to Frame Ground 707 Vdc 1 Minute (Or 500 Vac 50Hz ≤30mA) Withstand voltage (High Pot) - 55 dBA at 1 meter in front of SMRAcoustics StandardsSpecsConditions