Shashi Kant Gupta has over 25 years of experience in engineering, manufacturing, operations and project management. He is currently the Deputy General Manager at Videocon Industries Ltd., where he oversees manufacturing operations and plant engineering. Previously he has held roles managing manufacturing plants, setting up new plants, and product design and development. He has extensive experience leading teams and implementing process improvements to optimize efficiency, quality and costs.
1. CURRICULUM VITAE
Shashi Kant Gupta
Mobile No: +91-8279243193
E-Mail: skgupta.nit@gmail.com
Skype : skgupta.nit
Plant Operations Engineering Design Manufacturing Project Management (Green Field)
SENIOR MANAGEMENT PROFESSIONAL
PROFILE
25+
years of multi-faceted experience in functions as diverse as R&D, Design & Development (SPM),
Manufacturing, Plant Operations and New Plant Set-up with leading organizations.
EDUCATION
Jul 1987 B.Sc.Engineering (Mechanical)
National Institute Of Technology, Kurukshetra Haryana, India
Mar 1992 PG Diploma (Project planning & Infrastructure Management)
Rajasthan University Rajasthan, India
CORE COMPETENCIES
Strategic Planning Budgetary Control ROI Accountability
Lean Manufacturing Plant Engineering Project Management
Machine Building Design & Development (SPM) Automation
Operations & Maintenance Mechanical/Electrical/HVAC Renewable Energy
SNAPSHOT
Presently working as Deputy General Manager with Videocon Industries Ltd - Oversee all daily operations of
the plant from production and manufacturing to ensuring policies and procedures are followed. Develop processes that
will maximize stewardship, safety, quality and productivity.
Managing, executing and ramping up various Green Field projects with competent cross-functional team and facilitating
smooth functioning of operations. Demonstrated expertise in New Plant Set Up at various locations in India & abroad.
Proficient in Design & Development of New Machines (SPM) and Automation. Well versed with 3D design CAD software.
Experience in New Product development by reverse engineering or evolving the design through a systematic process of
modelling, prototyping, testing and analysis.
Excellent organizational, interpersonal and conceptualization skills, decision making, effective communication skills, easily
able to assess & solve problems, detail customer service oriented, critical, ability to work in a fast-paced environment,
provide leadership, ability to interface professionally with clients and to deal with ambiguity.
A dynamic change-agent skilled in repositioning organizations to achieve operational & manufacturing excellence. Adept
in implementing work process & systems to improve performance in sustainable way. Exceptionally well organized with a
track record that demonstrates self motivation, creativity and initiative to achieve corporate goals.
2. MAJOR RESPOSIBILITY ACROSS THE CAREER
Manufacturing Operations :-
Planning, coordination and control of manufacturing operations to ensure that goods and services
are produced efficiently, at the right cost and level of quality
Facilitating smooth functioning of overall operations, enhance operational efficiency and cost
optimization. Controlling of wastes, Work in Progress, inventories
Evaluating and implementing continuous process improvements to minimize waste and reduced
costs while maximizing quality and yield
Allocate resources effectively and fully utilize assets to produce optimal results
Minimizing performance bottlenecks for achieving high productivity with minimum consumption of
material & machine and monitoring expenses
Implemented Just-in-Time (JIT) Production Methodology to control costs and Inventory
Implemented Lean Manufacturing techniques - Kaizen, TPM, 5S, Kanban, Line Balancing, Visual
Management, POKE-OKAY, JIG & Fixtures, Automation to improve process and quality.
Replaced labour-incentive processes while simultaneously enhancing work flow through new
technology that reduced manpower
Establish effective quality control and safety programmes, encouraging proactive participation
across the manufacturing floor
Developed systems and Processes that track and optimize productivity and standards, metrics
and performance targets to ensure effective return on assets
• Productivity of Washing Machine production Line increased by 50% ( 800 to 1200 Pcs
/Shift) and Field Complain (FCR) reduced from 4 % to 2% at Videocon-Kashipur Plant by
implementing Lean manufacturing system.
Significant Accomplishments:
Plant Engineering & Maintenance
Spearheading day to day management of facility, viz. monitoring operations of systems,
identifying issues, following with vendors, monitoring records of equipment performance ( MTBF &
MTTR) , log books, etc.
:-
Ensuring proper operations and maintenance of HV/LV Switchgears, Centralised HVAC System
(Chillers, Cooling Tower , Pumps, AHU), UPS, Diesel Generators & Motors, HT & LT Panels,
Substations, Earthing Systems, Internal & External Lightings, Power Circuits, Emergency Circuits ,
Utility Equipment e.g Compressors, N2-Generator, Pump house, Water Treatment RO Plant ,
Softener , ACF/DMF Filters, ETP/STP Plant and Fire Fighting System, etc.
Identifying areas of obstruction and taking steps to rectify it. Conducting technical audits;
reviewing existing processes and re-designing the same to enhance operational efficacy
Developing & executing maintenance plans to achieve optimum performance levels of all
production & utility equipment in the plant, without any loss of production activity
Handling implementation of preventive, Predictive, corrective maintenance activities and working
towards achievement of Zero Down time of machines / equipment
Leading maintenance initiatives for achieving reduction in maintenance costs and achieving
desired targets within allocated budgets / specified timeframe
Conducting walk-through and visually assessing the safe & efficient maintenance and operations
of mechanical, electrical, HVAC systems and other related equipment
Functioned as TPM Initiator and deploying the same throughout the organization
Techno Commercial Operations:-
Developing & maintaining budgets, obtaining approvals for CAPEX.
Preparing tender specification sheets along with handling tender/ contracts & finalization of
requirements.
Liaising with consultants on determining technical and contractual matters.
Selecting equipments; negotiating with suppliers on terms & conditions of procurement.
3. Project Management (Green-field Project - EPC ):-
Front End Engineering & Design ( FEED ) to evaluate the technical requirement and cost
estimation of the Project.
Ensuring communication of all required services and specifications to the consultants and assist
them to create final design
Reviewing design and finalising the design for all services; receiving tender and BOQ from the
services consultants
Managing vendor selection and contracting for the services; receiving pre-qualification certificates
from prospective vendors
Undertaking review of technical specifications and providing inputs for finalization of the vendor.
Finalising and approving the contractor drawing for services
Ensuring a kickoff happens with the contractor, consultants and the engineers in charge of the
site
Preparing master schedules for all projects including resource schedules , Execution
Methodologies , Milestones , cash flow projections and periodic monitoring
Managing the project in shepherd and coordinating all aspects of the project from design,
engineering, approvals, procurement, construction, safety, commissioning, and on-going
operations
Monitoring the progress of the work at the site on an ongoing operations
Ensuring final handover to facilities team; reviewing the completion of all planned activities
Monitor and ensure adherence to housekeeping, hygiene, health, occupational safety and
environment management programs in the premises
Liaising with State Govt. Departments like Electricity Board, Pollution Control Board, Factory
Inspector etc. for statutory approvals
Installation & Commissioning:-
Supervising the installation and commissioning of equipments; conducting tests & inspections to
ensure operational effectiveness of plant & utilities
Reviewing drawings, layouts, diagrams and technical specifications; reviewing & analyzing
contractor's change order proposals & submittals
• Set up New plant for Consumer Electronics (LED TV , Mobile ) & Home Appliances
(Refrigerator & Air Conditioner) at Madurai (Tamil Nadu) with Investment of 400 Crores
in Phase-I
Significant Accomplishments:
• Successfully installed 5 MW Solar Plant at Jodhpur, (Rajasthan) with investment of 100
Crores. Awarded by Ministry of Renewable Energy for highest power generation
• Set-up New Manufacturing plant for SMPS Transformer & PCB assembly at Nagpur
(Maharashtra) with investment of INR 50 Crores
• Successfully Re-Locating of Plasma Television (PDP) Manufacturing Plant from TAIWAN to
ITALY with investment of INR 300 Crores
• Successfully Installed & Commissioned Plasma TV, LCD TV, Mobile, Air Conditioner &
Refrigerator manufacturing Lines in group companies in India & Abroad
Team Management:-
Leading, motivating & monitoring the performance of the team members to ensure efficiency in
process operations and meeting of individual & group targets
Creating and sustaining a dynamic environment that fosters development opportunities and
motivates high performance amongst team members
Conducting daily briefing with Department team members on current key activities
Imparting Training to Various personnel, thereby ensuring optimum performance
Health & Safety Management:-
Developing Health and Safety Management plans and overseeing implementation of the same as
per the guidelines. Conducting safety inspections/audits, occupational health check-up
Monitoring annual Health & Safety inspections; bringing hazard at workplace in attention of
management
Undertaking investigation of all incidents/ occupational health issues and suggesting
recommendations
4. Design & Development ( SPM / New Products ):-
Leading design teams in functions of Mechanical, Electrical, Hydraulics, Pneumatics & overall
integration.
Extensive experience in CAD design, manufacturing and development of Special purpose Machines
with understanding of different control system & their interface
Strong analytical approach to New Machine Design. Managing the entire process of development
of new products right from design, validation, trials & testing and commencing production along
with handling related documents & design output
Experience to evolve the design concept through reverse engineering or a systematic process of
modeling, prototyping, testing and analysis; refining the design to optimize the manufacturing of
new parts with the respect of cost reduction, quality, productivity, top-lines growth and time
reduction
Proved hands-on experience including all aspects of product design capabilities: 3D Modelling,
concept design, reverse engineering, rapid prototyping and model making, shop floor
manufacture with strong theoretical knowledge and practical experience in mechanical
manufacturing processes (Metal forming, casting, Molding, Sheet metal press work, fabrication,
machining, heat treatment and assembly techniques)
Experienced in machining properties of ferrous and non-ferrous metals and their properties &
application.
Expertise in 3D design software e.g. Pro/Engineer, Solid works, Unigraphics & Auto CAD.
• Received Design Excellence Award for Developing various import substitutes Machines for
Ball Bearing Manufacturing, LED TV and Mobile Manufacturing Lines
Significant Accomplishments:
PROFESSIONAL EXPERIENCE
Sep 2008 - Present
( 10 Years ) Videocon Industries Ltd. Aurangabad, India
Videocon Group core areas of business are consumer electronics and home appliances.
Manufacture wide range of television, refrigerators, Washing machines, Air Conditioners
and other small household appliances. The Group has also diversified into areas such as
DTH, Solar power, Mobile, Oil & Gas exploration.
Designation : Deputy General Manager
Responsibility: Project Management, Manufacturing Operations, Plant Engineering &
Maintenance.
Jun 2006 – Aug 2008
( 2 Years ) VDC Technologies, Spa Roma, Italy
VDC Technologies Spa, is a joint venture of Thomson group, France & Videocon
International Ltd. India. The Company main business is manufacturing large flat panel
display devices such as Plasma, LCD Television & Air Conditioner with brand name of
“NORDMENDE”.
Designation : Senior Manager
Responsibility: Manufacturing Plant Re-location from Taiwan to Italy, Clean room Design,
Installation & commissioning.
Jan 2005 - May 2006
( 1.5 Years ) Samtel Color Ltd. Ghaziabad, India
The Samtel Group is a manufacturer of a wide range of Color Picture Tubes for television,
avionics and professional applications. The Group also provides engineering services and
designs and builds automated processes and special purpose machines.
Designation : Manager
Responsibility: Machine Design, Manufacturing, Installation & Commissioning.
5. Sep 1989 - Dec 2004
( 15 Years ) National Engineering Ind. Jaipur, India
National Engineering Industries Ltd. is a QS9000, ISO 14001 & TS16949 certified company
manufacture anti friction bearings for the automotive, industrial and railways under the
trademark of 'NBC' in technical collaboration with Izumi corp. Japan, NTN Corp. Japan and
BRENCO Inc. USA.
Designation : Assistant Manager
Responsibility : R & D, Machine Building, Product development, Automation.
Aug 1987 - Sep 1989
( 2 Years ) Stanford Engineering Ltd. Bhiwadi, India
Stanford Engineering Ltd. manufacture Earth moving Machineries such as Hydraulic
Excavator, Loader, Dumper & Tower Crane in Technical Collaboration with FRAN EDER
Machine fabric GmbH, Germany & MANITOU France.
Designation : Engineer
Responsibility: Production
AWARDS & ACHIVEMENTS
1999 Design Excellence Award for Best Industrial Machine Design Delhi, India
By Parametric Technology Corporation
2002 Design Excellence Award for Best Industrial Machine Design Mumbai, India
By Parametric Technology Corporation
Significantly contributed towards the certification of
2004 ISO 9001, QS 14000 and TS 16949.
Actively participated in
2004 Quality Circle, Cost Reduction & Suggestion Scheme of the company.
2013 5 MW Solar Plant Sep up. Awarded by Ministry of Renewable Energy.
IT SKILLS
OPERATING SYSTEM: Windows XP, Window 7 & 8
APPICATIONS: Word, Excel & PowerPoint, MS Project and Tally
DESIGN SOFTWARE: Pro/Engineer-Creo, Unigraphics, Solid Works and AutoCAD
PROFESSIONAL MEMBERSHIPS
2011 Associate Member of Institution of Engineers Rajasthan, India
2009 Associate Member of ISHRAE Mumbai, India
Indian Society of Heating, Refrigerating & Air Conditioning Engineers.
2017 Associate Member of ASME (American Society of Mechanical Engineers)
PERSONAL DETAILS
Date of Birth : 1st
December, 1964
Address : B-236, Janta Colony, Jaipur -302004 (India)
Contact No : 0141 - 2608646
Languages Known : English, Hindi & Italian
Nationality : Indian
Overseas Visits : Taiwan, China, Italy, Spain, France, Nederland & Sri Lanka
Location Preference : Anywhere in India & Abroad
Visit My Profile at LinkedIn: https://in.linkedin.com/in/skguptanit