1. CURRICULAM VITAE – VIRESH JUGALI (Projects & Utility Maintenance)
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VIRESH JUGALI
EMAIL
kwviresh@gmail.com
MOBILE
+91-998-115-7776
COMPUTER SKILLS
Working knowledge of ERP
software SAP.
MS Projects
MS Office suites
PERCEIVED STRENGTHS
Analytical skills & Objective
approach
Positive attitude & Team spirit
Ability to work under pressure
Negotiation skills, Interpersonal
skills, troubleshooting
Committed, Result oriented &
ingenuous outlook
Inter-functional operation skills
Ability to learn, unlearn and relearn
D.O.B.
23
rd
December 1988
PERMANENT ADDRESS
Pontemol Plaza Bldg., Flat No.FF1
Pontemol, Curchorem
Goa - 403706
+91-998-115-7776
AVAILABILITY
1 Month notice period.
MARITAL STATUS
Single
LINGUISTIC PROFICIENCY
English ,Hindi, Marathi, Kannada &
Konkani
OBJECTIVE
To undertake challenges while maintaining the competitive edge in a dynamic
environment through sustained learning and value addition to the organization
EDUCATION
QUALIFICATION INSTITUTE
PASSING
YEAR
PERCENTAGE
B.E (E&E)
Goa College of
Engineering (Goa
University)
2010 81.4%
HSSC Cuncolim United 2006 66.6%
SSC Assumpta Convent 2004 67.8%
EXPERIENCE SUMMARY-Total Work-Ex : 6 Years 2 Month
ORGANIZATION DESIGNATION
TOTAL
WORK-Ex
WORK
PERIOD
VE Commercial Vehicles
Ltd. (A 50-50 joint
venture), Indore
Assistant Manager
(SG-Special Grade)
(Lead –Utility
Maintenance,
Projects &
Manufacturing
Excellence WCM)
3 Year 7
Months
Apr’13-
Till date
TATA Autocomp Systems
Limited, Pune
Assistant Manager
(Plant Maintenance)
1 year 9
Month
July’11
– Apr’13
TATA Autocomp Systems
Limited, Pune
GET (Plant
Maintenance & ISO
systems)
1 Year
July’10-
July’11
JOB DESCRIPTION
(A) Lead – Utility & Plant Maintenance (Apr’13 – Till Date)
Working as Lead for Utility Maintenance.
To accomplish this my profile includes;
Planning & procurement of all Utility Equipment spares.
Inventory management.
To ensure timely maintenance of all the equipment (HT/LT Panels,
VCB/ACB, DG sets, Transformer, Compressor, Hydrant system, HVAC,
Lighting systems, Shop machines) & maintain equipment history.
To initiate and implement process improvements in shop.
Monitor man hrs, review analysis for losses & action plan to reduce the
same.
Resolving man & method related maintenance issues.
Monitoring breakdown sequences of machines. Breakdown, power cost
monitoring & analysis.
Provide support to team for resolving critical issues. Implementation of PM &
ENV pillar of WCM in plant.
Multiskilling of blue collars in shop.
To ensure discipline & safety in shop.
Capex budgeting & implementation.
Implementation of various systems viz. ISO TS 16949, ISO 18001 OHSAS,
ISO 14001 EMS, ISO 50001 EnMS, VPS (Volvo Production System).
2. CURRICULAM VITAE – VIRESH JUGALI (Projects & Utility Maintenance)
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(A)Current Utility Roles & Responsibilities
Supervise the Utility maintenance team & manage Preventive Maintenance as well as breakdown
maintenance of Utility plant equipment’s & machines, Use of tools like EWO (Emergency Work
Order), 5W, 5W1H and CAPA, 4M methods to reduce equipment breakdown losses.
Implement VPS (Volvo Production System, reached up to Step 2 in VECV), AM, Kaizen, OPL,
EnMS (Energy Management System), utility & spare parts cost saving activities, safety & 5S
activities in the Dept.
Expert in implementing and handling Audits like: OHSAS 18001, ISO 14001, ISO/TS 16949 and ISO
50001 certification.
Carrying out Preventive Maintenance of DG sets, Compressor, transformer, LT/HT panels,
ACB/VCB’s, ASU, Air conditioning units, pump house and hydrant system, Cranes, hoists, EMS
(Electric monorail system), forklifts, etc.
Daily monitoring & analysis of all utilities, e.g. Electricity, diesel, LPG, Argon, Co2, Nitrogen, water,
etc.
Energy saving projects and continuous improvements to create a green environment.
Leading as a Dy. MR for successful implementation of ISO 50001:2001 (Energy Management
system)
Installation and commissioning of the new machines arrival in the plant and providing necessary
utilities required.
Responsible for calibration of instruments used in machines and renew them on time.
Responsible for looking after AMC of various utility machines and clearance before due dates.
Monthly analysis on energy and utility consumption and take corrective actions for reducing costs
Planning & scheduling PM plans and improvements.
Daily monitoring of utility resource consumption and order scheduling of required resources on time.
Yearly, Quarterly, Monthly & Weekly Preventive Maintenance adherence as per schedule and
improvements.
Monitor and maintain the spare parts of individual machines up to date with consideration of Min
Max levels and lead time with cost management.
Coordinate with Production & Manufacturing engineering Dept. for continuous improvements on the
production line, Improve OEE of machine and kaizens.
Prepare all graphs and analysis of our department KPI’s (Key Performing Indices) for Monthly
Review meetings with plant head and final action plan to meet the targets
Plan, Implement & Control the maintenance inventory within the target limit & do saving projects to
reduce costs.
Very good exposure to repair and maintenance pneumatic operated air tools and welding machines.
Focus Areas
Effective plant utilization
Energy Savings & Productivity Improvement
Implementation of VPS (Volvo Production System) Lean manufacturing, ISO/TS 16949, OHSAS
18001, ISO 14001, ISO 50001 and Green Building Certification.
Ensuring safe practices in the plant
3. CURRICULAM VITAE – VIRESH JUGALI (Projects & Utility Maintenance)
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(B) PROJECTS & FACILITY PLANNING – GREEN FIELD PROJECT (JUN’15 – Till Date)
Working in Projects (Capex Plan worth over 200 MINR) as an Assistant Manager Projects for coordination
and to provide Process Engineering support for E&C of Special Purpose Machineries (SPM) for Utility
Equipment’s, Structure Shop & Assembly line, Paint Shop: such as LPG & Shielding Gas storage and
supply facility, DG & UPS Back up, Compressed Air Supply, Fume Extraction Systems, EOTs, Jib Cranes, EMS,
STPs, Robotic Welding & Painting, Ovens, HVAC etc. while ensuring a superior product quality through
adoption of world class manufacturing processes.
To achieve this, my profile involved:
Leading a workforce of 40 workmen to achieve targeted milestones
Job Allocation to workmen as per project plan. Planning of project activities as per budget; control
and monitoring of related activities to maintain effective line balancing
Establishing & monitoring the end processes of Vendors
Generating reports such as costing of land and other equipment’s, setting up land acquisition pattern
and equipment procurement scheduling, releasing 3 MRP etc.
Responsible for the successful delivery of the project.
Sending out the daily progress report to senior management.
Handling escalation calls and further escalation to senior management at the right time, if required.
Prepare project plans, schedules, roadmaps and strategies.
Being part of the status calls & design review calls.
Reviewing everyday progress provided by the execution teams and E2E team by comparing with the
design documents and Low level Documents and doing Gap analysis
Rate negotiation with manufacturers, suppliers & contractors.
Managing and controlling the inventory of raw materials and spares, procurement of spares.
Coordination with Finance Dept., regarding preparation of CIJs, IPRs, POs, Advance Payments,
Release of Work Completion Certificates and final payments with complete adherence to PO terms
and conditions.
Follow up of the reports and information to be received from consultants on daily, weekly and
monthly basis.
Managing the payments of the customers and other vendors.
Labour Management and public relations.
Zero Based Costing (ZBC Analysis), Root Cause Analysis (RCA), E2E Defect analysis, Technical &
Commercial Comparisons, Supplier & Manufacturer Health Analysis.
Preparation of Project Feasibility Report, Capital investment justifications, investment purchase
requests etc. and other project financials.
Preparation of Daily progress reports (DPR), Check Sheets, Maintenance Schedules and other
knowledge based Maintenance Patterns.
Organizing meetings for Design for Approval (DFA) with technical experts and consultants.
Supplier shortlisting, preparation of KT Matrix (KTM), Vendor Evaluation, Vendor Development.
4. CURRICULAM VITAE – VIRESH JUGALI (Projects & Utility Maintenance)
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PROFESSIONAL ACCOMPLISHMENTS
Single handedly managed & supervised the Erection & Commissioning of Utility Equipment’s &
Special Purpose Machineries for the entire plant and demonstrated smooth performance of entire
process within the set time frame
Appointed as a Deputy Manager for Implementation of ISO 50001 (Energy Management System)
and successfully implemented the same.
Lead Internal Auditor for certification of ISO/TS 16949, ISO 14001 and OHSAS 18001
VPS(Volvo Production System) Pillar Leader for Environmental & PM Pillars for implementation of
WCM @ VE Commercial Vehicles Ltd
Energy saving project on compressed air system. Total saving of 4MINR yearly accomplished
Motor testing kit, relay testing kit, and PLC training board prepared.
Major cost saving done in assembly shop pneumatic tools, developed local vendors for spares
required
Major role in achieving “Green Building Certification” (Platinum score) for the plant in the year 2016.
Poka-yoke implemented on Mobile Column Lift Machine HMI to prevent accidents.
Panel reconditioning new panel design in-house.
Lay-outing the complete new plant in coordination with Projects requirements.
Certification audits for ISO TS 16949, 18001, 14001 & 50001 & Green Building Certifications
PROFESSIONAL CERTIFICATION
Certificate of “PLC Certified Engineer” for Mitsubishi & Allen Bradley PLC – Prolific Institute, Pune.
OTHER ACHIEVEMENTS & VOLUNTARY EXPERIENCES:
Organized CSR Awareness Camps
Organizing various cultural activities
Organizing various Business Meets, Launching, Inaugurations, Team & Family Get togethers etc.
Served as an executive member of the departmental activities.
Represented school, college and university in the cricket, football and badminton tournaments.
TRAINING ATTENDED
7 days training on Manufacturing Excellence (VPS) at VEPT & VEPDC, Pithampur
7 days training on ABB IRB 5000 Painting robot.
Certified as Internal Auditor for ISO/TS 16949, ISO 14001, OHSAS 18001 & ISO 50001 from TUV
SUD Germany.
5 days training programme on Mitsubishi PLC & Interface.
Training in soft skills and “Sankalp Projects” in VECV
PLACE: INDORE (INDIA) Date: 24 September 2016