Anish Pandey_ B.Tech-EE _6yrs_AM-PIL and Electrical Maintenance Kolkata 5th Dec
anil
1. ANIL GHODKE
Contact No. : +91 9714030320 ~ E-mail: apghodke@yahoo.com
Assignments
Project Management / Operations & Maintenance/ Vendor Development/ Erection & Commissioning
Preferred Industry: Engineering & Auto-mobile
EXECUTIVE SUMMARY
A result oriented professional with 18 years of rich experience in field of Service & Maintenance, Erection &
Commissioning, Quality Assurance, Project Management, and Relationship Management.
Currently associated with Tema India Limited Vapi, Gujarat as Senior Manager - Maintenance.
Expertise in managing maintenance operations for reducing breakdown / downtime & enhancing operational
effectiveness of equipment. Involved in Programming & trouble shooting of PLC like AB, Siemens, and Unitronic. O-
PLC
A strategic planner with expertise in Electrical Project Management, Erection, Commissioning & Maintenance of
various Electrical Machines & Equipment.
Adept at carrying out maintenance of CNC (Computerized Numerical Control), NC (Numerical Control) Machines.
Skilled in carrying out Operation & Maintenance of Utilities like DG set, Air/Chilling compressors, VAHP, Boiler, AHU,
Coolant plants, Electrical Hoists, OTIS lift and also Heat treatment related furnaces.
Holds the distinction of implementing various systems and techniques for improving the plant operations along with
Energy conservation for cost savings.
Proven expertise of working on Energy Audit and Energy Conservation Projects.
Good knowledge & experience of TPM system along with planned maintenance pillar to fulfil all activities like Kaizens,
Poke- yoke, Why-why Analysis & sustenance for Zero Breakdown.
Well versed with ISO 9001:2000 - TS-16949, EMS & OHSAS system.
An effective communicator with excellent relationship management skills and strong analytical, leadership, decision
making, problem solving & organisational abilities.
EMPLOYMENT SCAN
Since April 2011 Tema India Limited Vapi -Gujarat
Senior Manager – Maintenance
Apr 2008 to April 2011 Miranda Tools, Ankleshwar, Gujarat
Senior Manager - Maintenance
Jul 2007 to Apr 2008 Birla Perucchhini Ltd., Waluj Aurangabad
Deputy Manager - Electrical Maintenance & Utility
Jun 2006 to Jul 2007 Endurance System (India) Pvt. Ltd., Waluj, Aurangabad
Assistant Manager - Maintenance & Utility
Jun 1992 to Aug 2005 Zenith Limited, Aurangabad
Assistant Manager - Maintenance
Key Deliverables:
Project Management
Supervising project activities and handling the complete cycle of the project management at site entailing
requirement, estimation and final execution of project.
Preparing project schedules and technical specifications towards the successful execution of erection &
commissioning projects.
Performing engineering activities including preparation of engineering diagrams, instrument list, data sheet and
technical specifications.
Ensuring resource availability and implementation of schedules and prioritizing issues.
Devising cost saving measures in term of resources and manpower and monitoring expenses in order to ensure cost
effectiveness.
Responsible for identifying, conceptualising & executing various projects.
Supporting in ERP Implementation.
Coordinating with Clients, Site and Sub-contractors for drawing and sample approval.
Participating in project review meetings for evaluating project progress, providing technical inputs for timely
completion as per project schedule.
2. Preparing extra item claims as per the guidelines mentioned in the contract.
Training subordinates in bottleneck areas & monitoring concern documents and records.
Monitoring the Project for Electrical Energy Conservation by conducting Energy Audit at plant level base as per
BEE format.
Operations & Maintenance
Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability and
safety of plant equipments & machinery.
Preparing system based documentation and conducting analysis of different maintenance data to reduce the cost of
maintenance.
Reviewing history records of key machines for repeated breakdowns to analysis and carrying out necessary
corrective actions.
Arranging for procurement of spares; governing the inventory function involving planning for storage and use of
material to improve storage conditions and reduce expenses & wastage to minimum.
Organising activities for continual improvement & working towards cost reduction activities.
Calculating MTTR and MTBF of Key Machines and Equipments.
Coordinating with AMC companies (Annual Maintenance Contracts) for utilities like DG Sets, Compressors,
VAHP Chilling Plant.
Replacing various gear drives by AC Frequency Drives.
Controlling Monthly Maximum Demand charges by Installing Maximum Demand Indicator and Controller.
Building Control Panel for various SPM’S.
Handling operation & maintenance activities of the following:
o CNC/NC machines like as CNC Drilling Machines (Deyang,Premack,Quikmill,Lahar) & all electrical utilities
o Conventional machines like Lathe, Milling, Grinding, Drilling Machines & shop related machines
o DG Set, Air/ Chilling Compressors, VAHP, Boiler, AHU, Coolant plants, Electrical Hoists, OTIS Lift and
Heat Treatment related Furnaces, EOT ( 25 ton,80ton,185 ton & Mobile Crane)
o AC/DC Motors, HT/LT Breakers, PCC, MCC, Servomotor, Transformers, AC Drives (Siemens, Delta,
Mitsubishi), UPS, Emergency Lighting System, etc.
o Sand core shooter machines, Shell moulding (For nodular casting), Induction Melting & Holding
furnaces.
o Gravity Die Casting machines, Pressure die casting machines, FO operated melting furnaces, Paint shops
machines maintenance work
Erection & Commissioning/ Troubleshooting
Supporting erection & commissioning of new machines.
Executing troubleshooting & fault finding of electrical equipment.
Conducting tests & inspections to ensure operational effectiveness of utilities.
Material Planning & Vendor Development
Planning material and developing vendors for timely procurement of materials and spare parts to ensure smooth
production operations.
Coordinating procurement for timely delivery of materials.
Managing stores operations ensuring optimum inventory levels to achieve maximum cost savings without hampering
the production process.
Ensuring that all equipment and machines are installed as per hazardous area classification.
Conducting the vendor performance evaluation for delivery schedules, number of price revisions / stability and
number of rejections over a specific pre-determined time range.
Quality Assurance
Monitoring adherence to ISO quality standards and maintaining requisite documents.
Implementing quality systems in the organisation to reduce rejections & ensure zero defect products.
Relationship Management
Sourcing the vendors & conducting techno-commercial negotiations to finalise deals for project execution; preparing
specification sheet for bought out equipments.
Liaising with clients, consultants, contractors & external agencies for determining technical specifications and
obtaining approvals.
Acting as an interface between various in-house departments with a view to ensure smooth execution of projects.
Notable Highlights
Carried out In House Retrofitting of Electro-Mechanical Relay based SPM”s with UNITRONICS make o-PLC of 80/60
I/O’s with Additional AC frequency Drives.
Played a vital role as the Sub Committee Member for TS-16949, EMS18000 & OHSAS.
Successfully formed Energy - Management Cell inter in the organization.
Ensured ZERO Breakdown maintenance for Electrical, Hydraulic, and Mechanical machines.
Instrumental as the Team Member for Six Sigma Project (Energy saving in terms of Elect. Gas & Fuel).
3. Installed VFD to Pumps under Energy Saving Project 40 HP and above.
ACADEMIC CREDENTIALS
B.E.(Electrical) Government Collage of Engineering, Aurangabad 1995 73%
Diploma in Mechanical Engineering Technical Examination Board, Mumbai 1989 71%
CERTIFICATIONS & TRAININGS
Participated in National Examination for Energy Manager conducted by BEE.
Trained in “PLC PROGRAMMING AND ITS APPLICATION” from Unitronics O-PLC Network Pune.
Attended training on TPM Awareness & Implementation in Endurance System in Aurangabad.
Industrial Safety and Hazard identification organized by “National Safety council”
Took part in “Energy Conservation” seminar organized by ENERCON.
Participated in Awareness Training for EMS & OHSAS.
Attended “Industrial Safety” Seminar organized by MSEB.
Participated in ISTE approved workshop on “Transformer Testing Maintenance and Protection” organized by Govt.
Collage of Engineering Aurangabad.
Undergone “Energy Conservation & Audit” organized by Government Collage of Engineering, Aurangabad.
Trained in VAHP Chilling Plant (Thermax Make) "Aquatherm Chillers Systems"
Appeared in Energy Manager – National Examination conducted by BEE, Energy Ministry. Govt Of India
IT EXPERTISE
Operating System Windows 2000
Environment ERP system based NEWMAN
PERSONAL DETAILS
Date of Birth 20th
January, 1970
Languages Known Marathi, Hindi and English
Address Flat No.B-6,”Mayur Terraces”, B/H Emerald City, Garkheda Parisar, Shivaji Nagar Road,
Aurangabad – 431005
Present Address Flat No G-105 Pramukh Residency Daman Road Chala , VAPI Gujarat