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Technical Series
Failure Mode Effects & Criticality Analysis
2-Day Workshop
Understand and perform the principals of
FMECA.
Understand criticality analysis techniques
and their use in prioritizing equipment and
reliability improvement work.
Play an active role in equipment criticality
analysis.
Select proper criteria to apply FMECA
Identify all the potential significant and
crucial failure modes on early stages.
Course Objective
© Tetrahedron Manufacturing Services Pvt Ltd
Phone : +91 7042140046 Email : training@tetrahedron.in
Tetrahedron Academy
FMECA is a wonderful tool which helps in examining
the potential failure modes within a system and its
equipment.
Thus it facilitates identification of potential design
reliability problem areas which must be eliminated or
their effect minimized, by design modification or
tradeoffs.
Information and knowledge gained by performing the
FMECA can also be used as a basis for trouble
shooting activities, maintenance manual
development and design of effective built-in test
techniques.
The FMECA provides valuable information for
maintainability, safety and logistic analysis.
It also provides an open issue format for
recommending and tracking risk reducing action.
Also increases the probability that potential failure
modes and their effects have been considered in the
design/development process and it establishes a
priority system for design improvement.
Benefits of attending
Over the last three years 500+ Participants
has attended this session across India
The Failure Mode Effects and
Criticality Analysis is a reliability
evaluation/design technique which
examines the potential failure
modes within a system and its
equipment, in order to determine
the effects on equipment and
system performance.
Who should attend
Manufacturing Managers
Product Engineers and Managers
Quality Engineers and Managers
Maintenance Manager
New Product Development Managers
Technical Staff
Quality Professionals
Suppliers Quality Assurance
Know your trainer
B tech from IIT Roorkee, PGDM from IIM
Calcutta and is an Ex IES officer with 14+
yrs of intensive experience in
Manufacturing Sector.
He has helped manufacturing companies
turn-around by implementing
Manufacturing Excellence through Lean,
Six Sigma, Manufacturing Strategy.
He is a passionate reader and have
inclination to solve complex business
problems within very short span of time.
Technical Series
© Tetrahedron Manufacturing Services Pvt Ltd
Phone : +91 7042140046 Email : training@tetrahedron.in
Tetrahedron Academy
Feedback From Past Participants
The t ai i g sessio helped us to take
corrective actions and re-e aluate isks
The o kshop o FMECA gi es us a ight
way of detecting failures and their
c iticality
It is i po ta t fo all a ufactu i g
companies to start using this tool for better
uality a d custo e satisfactio
Workshop Agenda
2-Day Workshop Program
Introduction to FMECA
Elements and components of FMECA
Reliability tools and techniques
Methods for fault avoidance
Methods for architectural analysis and
assessment
Top down or Bottom up?
Bottom-up method
Event tree analysis (ETA)
FMECA
Hazard and operability study (HAZOP)
Top-down method
Fault tree analysis (FTA)
Reliability block diagram (RBD) – Markova
analysis
Scope definition and worksheet functions
Functional analysis
CMMS systems
FMCEA Techniques
Hardware approach
Analyzing the failure modes of each individual
hardware
When items can be analyzed separately
It’s a otto -up method
Functional approach
Identify and analyze each item based on
their functionality
When items cannot be analyzed separately
It’s used whe the pro ess is desig ed a d
functional block diagrams are developed.
What is a functional block diagram?
Failure Modes
Failure definition
Failure modes classification
Potential failure modes
Potential causes of failure
Failure description
Techniques of failure detection
Criticality Analysis
How does it work?
How to choose the most proper and suitable
criteria
Categories of severity
Occurrence classification
Detection rating
Calculating criticality
Risk Priority Number (RPN)

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Failure Mode Effects & Criticality Analysis 2-Day Workshop by Tetrahedron

  • 1. Technical Series Failure Mode Effects & Criticality Analysis 2-Day Workshop Understand and perform the principals of FMECA. Understand criticality analysis techniques and their use in prioritizing equipment and reliability improvement work. Play an active role in equipment criticality analysis. Select proper criteria to apply FMECA Identify all the potential significant and crucial failure modes on early stages. Course Objective © Tetrahedron Manufacturing Services Pvt Ltd Phone : +91 7042140046 Email : training@tetrahedron.in Tetrahedron Academy FMECA is a wonderful tool which helps in examining the potential failure modes within a system and its equipment. Thus it facilitates identification of potential design reliability problem areas which must be eliminated or their effect minimized, by design modification or tradeoffs. Information and knowledge gained by performing the FMECA can also be used as a basis for trouble shooting activities, maintenance manual development and design of effective built-in test techniques. The FMECA provides valuable information for maintainability, safety and logistic analysis. It also provides an open issue format for recommending and tracking risk reducing action. Also increases the probability that potential failure modes and their effects have been considered in the design/development process and it establishes a priority system for design improvement. Benefits of attending Over the last three years 500+ Participants has attended this session across India The Failure Mode Effects and Criticality Analysis is a reliability evaluation/design technique which examines the potential failure modes within a system and its equipment, in order to determine the effects on equipment and system performance. Who should attend Manufacturing Managers Product Engineers and Managers Quality Engineers and Managers Maintenance Manager New Product Development Managers Technical Staff Quality Professionals Suppliers Quality Assurance
  • 2. Know your trainer B tech from IIT Roorkee, PGDM from IIM Calcutta and is an Ex IES officer with 14+ yrs of intensive experience in Manufacturing Sector. He has helped manufacturing companies turn-around by implementing Manufacturing Excellence through Lean, Six Sigma, Manufacturing Strategy. He is a passionate reader and have inclination to solve complex business problems within very short span of time. Technical Series © Tetrahedron Manufacturing Services Pvt Ltd Phone : +91 7042140046 Email : training@tetrahedron.in Tetrahedron Academy Feedback From Past Participants The t ai i g sessio helped us to take corrective actions and re-e aluate isks The o kshop o FMECA gi es us a ight way of detecting failures and their c iticality It is i po ta t fo all a ufactu i g companies to start using this tool for better uality a d custo e satisfactio Workshop Agenda 2-Day Workshop Program Introduction to FMECA Elements and components of FMECA Reliability tools and techniques Methods for fault avoidance Methods for architectural analysis and assessment Top down or Bottom up? Bottom-up method Event tree analysis (ETA) FMECA Hazard and operability study (HAZOP) Top-down method Fault tree analysis (FTA) Reliability block diagram (RBD) – Markova analysis Scope definition and worksheet functions Functional analysis CMMS systems FMCEA Techniques Hardware approach Analyzing the failure modes of each individual hardware When items can be analyzed separately It’s a otto -up method Functional approach Identify and analyze each item based on their functionality When items cannot be analyzed separately It’s used whe the pro ess is desig ed a d functional block diagrams are developed. What is a functional block diagram? Failure Modes Failure definition Failure modes classification Potential failure modes Potential causes of failure Failure description Techniques of failure detection Criticality Analysis How does it work? How to choose the most proper and suitable criteria Categories of severity Occurrence classification Detection rating Calculating criticality Risk Priority Number (RPN)