1. RAJESH KUMAR SINGH
Mobile: 09002978809, 09874394888
E-Mail: glarajesh_s@rediffmail.com, rajesh.seamless@gmail.com
LinkedIN: glarajesh_s@rediffmail.com
Address: Plot No.4, Prantik Apartment, Near Super Market Lake Garden, Kolkata-45
SENIOR /MIDDLE ENGINEERING PROFESSIONAL
Vendor Development | Tool Room Operations| Project Execution/Operation Management
PROFILE SUMMARY
Reliable & responsible professional with over 13 years of extensive experience in:
Project Management Production Operations Purchase Operations
Tool Room Operations Product Development Research & Development
QA/QC Design & Development Vendor Management
Proficient in managing end-to-end project operations from planning till monitoring the on-
site activities and final execution for the new product development. Skilled in managing
production operations with key focus on bottom line profitability by ensuring optimal
utilization of available resources within quality standards and proficiency in
implementing the same. Ability to provide guidance, maintain scheduling and distribute
workload for tooling personnel on all shifts in daily operations and other projects.
Adept at monitoring incoming materials supplied by vendors and ensuring that they are as per quality and order-quantity further to
change in product standard for better improvement. Adroit at offering technical tooling support for the development of new tools.
Skilled in monitoring development with respect to cost, lowering the 40% end scrap of pipe after modification of die, resource
deployment, time over-runs and quality compliance; evaluating production progress & taking adequate corrective actions.
CORE COMPETENCIES AREAS OF EXPERTISE
• Looking after commonization of tooling for line balancing &
cost savings; manufacturing new tool with tryout to achieve
results
• Facilitating new product development with key focus on QCD
(Quality, Control & Delivery) and preparing process control
documents
• Attaining production targets within the budgeted limit;
achieving the targets by close interaction with PPC, Tool
Room, Maintenance, Quality and Stores
• Handling new projects, conducting feasibility study and trying
out tools; coordinating with vendors and customers regarding
development parts regarding design, process flow and quality
improvements
• Executing cost saving techniques/ measures and modifications
to achieve substantial reduction in expenditures and work
within the budget
• Developing process parameters and testing techniques to
improve the quality of the production tools and reducing the
rate of rejection and re-work
WORK EXPERIENCE
Since Nov‘14: Hindustan Engineering Industry Limited, Kolkata as Asst. Manager- Machine Shop (Head)
2. Roles:
• As a Machine Shop Head overall responsibility of machine Shop production, Planning, Quality of Product, Cutting Tool
Selection& Inventory ,Manpower Planning and coordinate between other department and reporting to Top Management.
• Pivotal in streamlining production of Railway Material Received from foundry.
• Installing new CNC machine (Planner Milling) Nicolas Correa for better productivity and quality of product.
• Handling breakdown of heavy duty lathe & Plano Milling machines.
• Operations with minimum wastage; maintenance of plant with 5S, TPM and Process optimization Ensuring smooth for
production
• Planning, Manufacturing of Railway Crossings(for Indian Railways, Atlantic Track, USA,RBM Egypt Railways), High Speed
Welded Railway Tracks, Railway Wagon & Bogies, Bolsters, Kevel Choke, Double Bid (forIndian Railway, Trinity Marine
Products, Tanzania , USA), Co-Co Bogie, Truck Frame of Diesel Locomotive Engines.
• Executing & maintaining documents for all ongoing jobs.
• To update present status of ongoing jobs at the operational meetings on weekly basis.
• Have the ability to respond within the committed time frame.
• .Plan& Attend to resolve customer queries in terms of execution & on time delivery
commitments.
• Excellent practical skills and demonstrable experience of safe ways of working.
• Ability to communicate effectively with a wide range of individuals and groups.
• Ability to design and implement relevant systems that would underpin safe and efficient
workshop operations.
• Track record of planning & delivering projects within agreed timescales
and systematic manner.
• Demonstrable leadership skills.
• Ensure a supportive environment and a workplace that challenges, inspires and creates the
conditions conducive to learning.
• Assist in the planning, designing and delivering of new products and programmes.
• Manage quality issues in all aspects of production, workshop operation in line with codes of
practice and ethics.
• Overseas production of orders and commissions, and ensure the accurate and timely
completion of them in collaboration with the team.
• Establish and implement effective housekeeping and workshop management systems such
as stock control.
• Source and arrange for supply of materials and cost-effective use of materials and
equipment in the workplace.
• Continue the ongoing development of the Workshop facility.
• Interaction with cutting tool manufacturers like Widia, Sandvik, Iscar and Walter Tools to procure best quality of tools for
higher productivity.
Since Feb’11 – Oct‘14: Rashmi Metalik Limited, Kolkata as Manager-Project, Workshop, Production Tooling
& Vendor Development
Roles:
• Submitting the project reports (CAPEX & OPEX) of seamless pipe plant and suggesting a technical specification of various
machines, equipment & materials
• Serving as active member of the team for preparation of Plant Layout & Equipment Development
• Floating the enquiry for various plants, machines & equipment in Indian & International markets
• Developing the commercial & technical comparison seats of various plants, machines & equipment
• Conducting the inspection of equipment and involved in purchase of project & consumable items
• Overall responsibility of Drawing Analysis, Fabrication, Machining & Assembly of project related work
• Interfaced with various departments like purchase, civil & commercial to achieve good results
• Developing the ERP Project module in seamless project delivery
• Supervising tools maintenance in tool room, Capable of reading and keeping records related to tool room works
• Meeting with Maintenance Supervisor/ Factory Manager/Shift Engineer engaged in all sections, for zero breakdown
Highlights
• Played a stellar role in coordinating with Bank Consultant for successful preparation of the bank feasible report for bank loan
• Served as Key Person of ERP System Development and its implementation
May’10- Feb’11: Lal Baba Seamless Tubes (Pvt.) Ltd., Haldia (W.B.) as Assistant Manager-Tool
3. Room/Production/ Tooling
Role:
• Looked after the entire production planning for tools which involved Piercer Plug, Guide Shoes, Draw Bench Plug & Die),
Project and Maintenance jobs
• Interfaced with people for resolving various problems, production & planning of tools as well as assembly of Roll Off Piercer
& Straightener
• Developed new vendor for tooling and followed-up with them vendor for tooling within the set time
• Interfaced with purchase department for purchase of technical items such as (Tooling, New Machines, Projects and Spares
Items)
• Assured the timely maintenance of machines working in tool room like Lathe, Milling, etc.
• Handled the drawing analysis, fabrication, machining & assembly of project related work
• Involved in Modified slope type furnace for smooth operations.
Highlights:
• Essayed a key role in:
o Lowering the 40% end scrap of pipe after modification of die
o Maintenance of Four Row Taper Roller Bearing
o Working with vendor regarding quality of tooling & enhancing the quality of tooling for smooth production
o Enhancing the tool life of production of pipe & saved the cost of tool more than ten times
Aug’06-Apr’10: Maharashtra Seamless Ltd., Nagothane, Distt. Raigarh (Maharastra) as Engineer-Tool
Room/Production Toolings
Roles:
• Served as:
o Core Member for the installation of ERP System
Highlights:
• Pivotal in streamlining production tooling performance w.r.t. to feedback from production
• Performed gamut of operations pertaining to:
o Upgrading Lathe to CNC turning for better productivity and quality product
o Handling breakdown of heavy duty lathe machines
o Managing roll shrink fitting & maintenance of Four Row Taper Roller Bearing
• Effectively reduced the tooling cost by introducing of new design of tool (plug m l)
o Operations with minimum wastage; maintenance of plant with 5S, TPM and Process optimization Mill, Sizing Mill
Straightener & Plug and other tooling, production planning and cost analysis for in-house making Roll Off Reeler, Piercer,
Elongator, Plug Ensuring smooth for production
o Overall responsibility of production and assembly of Roll Off Piercer, Elongator, Plug Mill, Reeler, Sizing Mill Straightener
& Plug
o Working with vendor regarding quality of tooling & improving the quality of tooling for streamline production
PREVIOUS EXPERIENCE
May’05– Aug’06: LML Limited, Kanpur as Senior Engineer - Tool Room (New Tooling)
Nov’02 – Apr’05: Rotomac Pens (P) Ltd., Kanpur as Engineer - Tool Room & Production
EDUCATION
2002
B.E. (Mechanical)
GLA Institute of Technology & Management Mathura, Dr. B.R. Ambedkar University, Agra; with 70.3%
TRAININGS ATTENDED
• 6 weeks Summer Vacation Training at Diesel Locomotive Works, Varanasi
• Rolling Mill Industry Training in Timken India Limited, Jamshedpur
Academic Project
• Accomplished project on Cascade Refrigeration System
4. IT SKILLS
• Well versed with:
o C++
o MS Office
o CAD / CAM
PERSONAL DETAILS
Date of Birth : 1st
July 1979
Permanent Address : Plot No. – 19, Ajodhya Dham Colony, Gilat Bazaar, Varanasi – 221002
Languages Known : Hindi, English, Bhojpuri and Bengali
Passport No. : G6844281
Notice Period : One Month