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Blue Energy: a new opportunity
Focus offshore wind energy
Pieter Jan Jordaens, Oostende
28 november 2012
www.owi-lab.be
Introduction Sirris
Federation
for the technology industry
Collective centre of
the Belgian technology industry
• Non-profit organisation
• Industry owned
Mission: To help companies implement
technological innovations
Introduction Sirris
Leuven
Mechatronics
Technology Coaching
Sirris Leuven Composites Application Lab
Hasselt
Materials Engineering
Production Technology
Smart Coating Application Lab
Charleroi
Additive Manufacturing
Bio-manufacturing platform
Brussels
Software Engineering & ICT
Technology Coaching
Ghent
Materials Engineering
Materials Research Cluster Gent
Liège
Additive Manufacturing
Materials Engineering
Sirris Microfabrication Application Lab
Antwerp
Offshore Wind Infrastructure
Application Lab
4th Sirris Application Lab: OWI-Lab
Sirris Leuven-Gent
Composites
Application Lab
Sirris
Microfabrication
Application Lab
Sirris Smart Coating
Application Lab
Offshore Wind
Infrastructure
Application Lab
“The Sirris Application labs focus on technological
themes that will be crucial for the future of our companies
in the coming years”.
DATA
(Processed)
Offering OWI-Lab
Test & Monitoring Infrastructure
Test & Measurement
services
(Raw)
DATA
Information &
insights
Knowledge
• Design purpose (CAPEX)
• O&M purpose (OPEX)
• Higher energy yield
 Drivers in wind energy
 Wind Energy: Onshore
Drivers in wind energy
 Algemene driver: bereiken van GRID PARITY
 LCOE = maatstaaf  kosten gerelateerd aan productie
elektriciteit uit wind energie exclusief subsidies etc...
 Hoe?  LCOE reduceren
 CAPEX reductie
 OPEX reductie
 Verhoging ‘energy yield’
Source: The Economics of Wind Energy, EWEA Report
Drivers in wind energy
Source: The Economics of Wind Energy, EWEA Report
Drivers in wind energy
Source: The Economics of Wind Energy, EWEA Report
Wind Energy: Onshore
 LCOE in ONSHORE wind is laatste jaren enorm gedaald en zal
nog verder dalen! Doelstelling = ±40-50 €/MWh
 Verwacht: 12% extra reductie in LCOE de komende 5 jaar
(Bloomberg New Energy Finance 2011)
 Sommige onshore wind farm zijn nu al concurrentieel met
gascentrales als men CO2 kosten mee in rekening neemt.
Afh. van de wind kwaliteit op de locatie
Wind Energy: Onshore
LCOE 2012
± 52€/MWh – 120€/MWh
 Gem. LCOE UK = ±111€/MWh
 LCOE Gascentrale = ±46€/MWh
(excl. CO2-kost)
Grid parity
reached for
average wind
farm *
2015-2017 voor landen (of locaties) met
gemiddelde wind condities
* Afh van olie & gasprijzen; locatie; CO2 taks,…
Sources : The Crown Estate, IEA, Bloomberg New Energy Finance
 ONSHORE VS OFFSHORE
 LCOE Offshore wind energy
 Challenges in offshore wind energy
 Offshore wind energy market
 Cost reduction pathways
 Technological evolution
Wind Energy: Onshore VS Offshore
Onderdeel LCOE ONSHORE VS OFFSHORE
Investment cost (CAPEX) Hoger offshore
O&M cost (OPEX) Hoger offshore
Production Hoger offshore
Hogere availability dan onshore
omwille van goede wind condities
 90% tot 97%
 Offshore is er continue sterke
wind aanwezig (onshore niet zo)
 Meer productie mogelijk
DRIVER
LCOE Offshore Wind Energy
OFFSHORE
LCOE 2012 ± 173€/MWh – 185€/MWh
(2 x duurder dan onshore)
LCOE 2020 (forecast) ± 100€/MWh – 123.5€/MWh
LCOE 2030 (forecast) ± 86€/MWh – 99€/MWh
Grid parity reached for average wind farm * Na 2020
* Afh van olie & gasprijzen; locatie; CO2 taks,…
Sources : The Crown Estate, Bloomberg New Energy Finance
LCOE Offshore Wind Energy
OFFSHORE CAPEX
Source: ZF Wind Power Antwerp NV
Inauguratin climate chamber
OFFSHORE OPEX
 OFFSHORE 25% - 30% of LCOE
44.8€/MWh – 53.7€/MWh (gem.)
 ONSHORE:
 1980: 50€/MWh
 2011: 11€/MWh
Source: ECN, O&M Workshop Oostende
Bloomberg New Energy Finanance
Challenges in offshore wind energy
 ‘Remote location’ in combinatie met de moeilijke
weersomstandigheden (Weather window)
 Transport & moeilijke toegang O&M teams
 duur onderhoud
 Weinig data beschikbaar voor optimalisatie
+ nog niet zoveel ‘lessons learned’
 Environmental loads & robustness of turbines
(reliability)
 Wind belastingen
 Wave belasting
 Corrosie (zoute omgeving)
 Temperatuur & luchtvochtigheid
Challenges = Opportunities
Offshore wind energy market
Source : EWEA (June 2011)
Begin 2012: 4 GW
= ± 14.4 TWh / jaar
2.8% YET
ONLINE
EU MARKET FORECAST:
The coming 4 years ±12 GW will be installed offshore, this
is 3 times the amount of what has been realized over the
last 20 years.
40 GW by 2020
150 GW by 2030
17.4 GW by 2016
DRIVER !
Cost reduction pathways
Development & Design Installation O&M Decommissioning
Improved reliability for
turbines & components
• Advanced testing
• New standards
• New drivetrain topologies
Improved accessibility
to turbine for O&M team
Extend lifetime
(health assessment)
Retro-fits
Offshore wind farm life-cycle
Better availability
of vessels and
crane ships
New installation
tools & concepts
Reduce downtime and
increase energy
production with
decision support tools
(OPEX cost modeling)
and Improved
monitoring technology
for health diagnostics:
• CMS
• SHM
Improved efficiency through
better siting of wind farms
(resource assessment,
advanced models,…)
Bigger wind turbines (scale
factor) & larger blades for
more yield  Multi-MW
Advanced weather
forecasting
Advanced weather
forecasting
Dedicated offshore
wind installation
hubs close to sea
O&M service hubs
with close access to
wind farms
Weight reduction
… … …
Cost reduction pathways
Development & Design Installation O&M Decommissioning
Offshore wind farm life-cycle
CAPEX REDUCTION
&
OPEX REDUCTION
&
INCREASED ENERGY YIELD
CAPEX REDUCTION OPEX REDUCTION
&
INCREASED ENERGY
YIELD
INCREASED ENERGY
YIELD
Technological evolution
TIME
Fluid phase Growth phase Maturity phase
Degree of technological maturity
and deployment of potential
Creation of new
Technology with base
performance ;
new industry opportunity
Evolution of
successive new
technologies and industries
(Industrial R&D)
Infancy stage were major
problems occur; opportunities
for optimization & need for basic R&D
Performance index
of the system reaches physical limits
Previous technological
evolution
S-CURVE
Technological life cycles
New technology needed
for further development
(radical innovation)
Aging phaseTechnology completely understood.
Research can be directed towards specific needs.
Utilization becomes routine.
Technological evolution
Technological evolution
ONSHORE wind energy
TIME
Fluid phase Growth phase Maturity phase
Degree of technological maturity
and deployment of potential
Creation of new
Technology with base
performance ;
new industry opportunity
Evolution of
successive new
technologies and industries
(Industrial R&D)
Infancy stage were major
problems occur; opportunities
for optimization & need for basic R&D
Performance index
of the system reaches physical limits
Previous technological
evolution
S-CURVE
Technological life cycles
New technology needed
for further development
(radical innovation)
Aging phaseTechnology completely understood.
Research can be directed towards specific needs.
Utilization becomes routine.
Technological evolution
OFFSHORE wind energy
TIME
Fluid phase Growth phase Maturity phase
Degree of technological maturity
and deployment of potential
Creation of new
Technology with base
performance ;
new industry opportunity
Aging phase
Onshore windturbine technology
implemented offshore
Technological evolution
OFFSHORE wind energy
TIME
Fluid phase Growth phase Maturity phase
Degree of technological maturity
and deployment of potential
Creation of new
Technology with base
performance ;
new industry opportunity Infancy stage were major
problems occur; opportunities
for optimization & need for basic R&D
Aging phase
Technological evolution
OFFSHORE wind energy
TIME
Fluid phase Growth phase Maturity phase
Degree of technological maturity
and deployment of potential
Creation of new
Technology with base
performance ;
new industry opportunity Infancy stage were major
problems occur; opportunities
for optimization & need for basic R&D
Aging phase
Technological evolution
OFFSHORE wind energy
TIME
Fluid phase Growth phase Maturity phase
Degree of technological maturity
and deployment of potential
Evolution of
successive new
technologies and industries
(Industrial R&D)
Aging phaseTechnology completely understood.
Research can be directed towards specific needs.
Utilization becomes routine.
New drivetrain topologies with servicability
focus for offshore market
Technological evolution
OFFSHORE wind energy
3 4 5 6 7 8 9 10
MW
Direct
drive
High
speed
Medium
speed
Others
Siemens
3.6-107/120
Siemens
2.3-93
Alstom, XEMC,
Siemens
6 MW
GE
4 MW
AMSC
10 MW
Gamesa
6-7MW
Vestas
8MW
Gamesa
4-5MW
Vestas
V90, V112
REpower
5MW
REpower
6MW
Bard
5.0
Bard
6.5
Mitsubishi
7 MW
Areva
M5000
SWAY
10 MW
Mervento
4 ,5MW
REpower
7MW
Technological evolution
OFFSHORE wind energy
TIME
Fluid phase Growth phase Maturity phase
Degree of technological maturity
and deployment of potential
Evolution of
successive new
technologies and industries
(Industrial R&D)
Aging phaseTechnology completely understood.
Research can be directed towards specific needs.
Utilization becomes routine.
Dedicated offshore wind turbines
with increase in MW capacity
Technological evolution
OFFSHORE wind energy
36 8 3 10
Vestas, Siemens,Gamesa, Alstom, GE, Nordex, Repower, Areva, BARD, Daewoo, Dongfang,
Doosan, Sinovel, 2-B Energy, Mitsubishi, Mervento, Goldwind, Guodian, Hitachi, Hyundai,
Hyosung, Mingyang, Samsung, Shanghai Elec.,Toshiba, STX, WinWind, XEMC, Sany, …
Technological evolution
OFFSHORE wind energy
Technological evolution
OFFSHORE wind energy
TIME
Fluid phase Growth phase Maturity phase
Degree of technological maturity
and deployment of potential
Evolution of
successive new
technologies and industries
(Industrial R&D)
Aging phaseTechnology completely understood.
Research can be directed towards specific needs.
Utilization becomes routine.
Servicability focus
Technological evolution
OFFSHORE wind energy
TIME
Fluid phase Growth phase Maturity phase
Degree of technological maturity
and deployment of potential
Evolution of
successive new
technologies and industries
(Industrial R&D)
Aging phaseTechnology completely understood.
Research can be directed towards specific needs.
Utilization becomes routine.
GRID-Connection
Technological evolution
Offshore Wind Energy (forecast)
TIME
Fluid phase Growth phase Maturity phase
Degree of technological maturity
and deployment of potential
Performance index
of the system reaches physical limits
Aging phase
Technological evolution
OFFSHORE wind energy
TIME
Fluid phase Growth phase Maturity phase
Degree of technological maturity
and deployment of potential
Creation of new
Technology with base
performance ;
new industry opportunity
New technology needed
for further development
(radical innovation)
Aging phase
Growing industrial involvement
Growing industrial involvement
CASE 1: CONTINUOUS DYNAMIC
MONITORING OF AN OFFSHORE WIND
TURBINE ON A MONOPILE FOUNDATION
Advanced post-processing techniques
for continuous dynamic monitoring
of the structure (damping, frequency,…)
O&M
DESIGN
Need for more information?
Pieter Jan Jordaens
Project Leader
Mobile: +32/491 345382
pieterjan.jordaens@sirris.be
Thank you for your attention!
http://www.owi-lab.be/
@OWI_lab
Group: Offshore Wind
Infrastructure
Application Lab
(OWI-Lab)

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Blue Energy: Focus on Offshore Wind Energy Opportunities

  • 1. Blue Energy: a new opportunity Focus offshore wind energy Pieter Jan Jordaens, Oostende 28 november 2012 www.owi-lab.be
  • 2. Introduction Sirris Federation for the technology industry Collective centre of the Belgian technology industry • Non-profit organisation • Industry owned Mission: To help companies implement technological innovations
  • 3. Introduction Sirris Leuven Mechatronics Technology Coaching Sirris Leuven Composites Application Lab Hasselt Materials Engineering Production Technology Smart Coating Application Lab Charleroi Additive Manufacturing Bio-manufacturing platform Brussels Software Engineering & ICT Technology Coaching Ghent Materials Engineering Materials Research Cluster Gent Liège Additive Manufacturing Materials Engineering Sirris Microfabrication Application Lab Antwerp Offshore Wind Infrastructure Application Lab
  • 4. 4th Sirris Application Lab: OWI-Lab Sirris Leuven-Gent Composites Application Lab Sirris Microfabrication Application Lab Sirris Smart Coating Application Lab Offshore Wind Infrastructure Application Lab “The Sirris Application labs focus on technological themes that will be crucial for the future of our companies in the coming years”.
  • 5. DATA (Processed) Offering OWI-Lab Test & Monitoring Infrastructure Test & Measurement services (Raw) DATA Information & insights Knowledge • Design purpose (CAPEX) • O&M purpose (OPEX) • Higher energy yield
  • 6.  Drivers in wind energy  Wind Energy: Onshore
  • 7. Drivers in wind energy  Algemene driver: bereiken van GRID PARITY  LCOE = maatstaaf  kosten gerelateerd aan productie elektriciteit uit wind energie exclusief subsidies etc...  Hoe?  LCOE reduceren  CAPEX reductie  OPEX reductie  Verhoging ‘energy yield’ Source: The Economics of Wind Energy, EWEA Report
  • 8. Drivers in wind energy Source: The Economics of Wind Energy, EWEA Report
  • 9. Drivers in wind energy Source: The Economics of Wind Energy, EWEA Report
  • 10. Wind Energy: Onshore  LCOE in ONSHORE wind is laatste jaren enorm gedaald en zal nog verder dalen! Doelstelling = ±40-50 €/MWh  Verwacht: 12% extra reductie in LCOE de komende 5 jaar (Bloomberg New Energy Finance 2011)  Sommige onshore wind farm zijn nu al concurrentieel met gascentrales als men CO2 kosten mee in rekening neemt. Afh. van de wind kwaliteit op de locatie
  • 11. Wind Energy: Onshore LCOE 2012 ± 52€/MWh – 120€/MWh  Gem. LCOE UK = ±111€/MWh  LCOE Gascentrale = ±46€/MWh (excl. CO2-kost) Grid parity reached for average wind farm * 2015-2017 voor landen (of locaties) met gemiddelde wind condities * Afh van olie & gasprijzen; locatie; CO2 taks,… Sources : The Crown Estate, IEA, Bloomberg New Energy Finance
  • 12.  ONSHORE VS OFFSHORE  LCOE Offshore wind energy  Challenges in offshore wind energy  Offshore wind energy market  Cost reduction pathways  Technological evolution
  • 13. Wind Energy: Onshore VS Offshore Onderdeel LCOE ONSHORE VS OFFSHORE Investment cost (CAPEX) Hoger offshore O&M cost (OPEX) Hoger offshore Production Hoger offshore Hogere availability dan onshore omwille van goede wind condities  90% tot 97%  Offshore is er continue sterke wind aanwezig (onshore niet zo)  Meer productie mogelijk DRIVER
  • 14. LCOE Offshore Wind Energy OFFSHORE LCOE 2012 ± 173€/MWh – 185€/MWh (2 x duurder dan onshore) LCOE 2020 (forecast) ± 100€/MWh – 123.5€/MWh LCOE 2030 (forecast) ± 86€/MWh – 99€/MWh Grid parity reached for average wind farm * Na 2020 * Afh van olie & gasprijzen; locatie; CO2 taks,… Sources : The Crown Estate, Bloomberg New Energy Finance
  • 15. LCOE Offshore Wind Energy OFFSHORE CAPEX Source: ZF Wind Power Antwerp NV Inauguratin climate chamber OFFSHORE OPEX  OFFSHORE 25% - 30% of LCOE 44.8€/MWh – 53.7€/MWh (gem.)  ONSHORE:  1980: 50€/MWh  2011: 11€/MWh Source: ECN, O&M Workshop Oostende Bloomberg New Energy Finanance
  • 16. Challenges in offshore wind energy  ‘Remote location’ in combinatie met de moeilijke weersomstandigheden (Weather window)  Transport & moeilijke toegang O&M teams  duur onderhoud  Weinig data beschikbaar voor optimalisatie + nog niet zoveel ‘lessons learned’  Environmental loads & robustness of turbines (reliability)  Wind belastingen  Wave belasting  Corrosie (zoute omgeving)  Temperatuur & luchtvochtigheid Challenges = Opportunities
  • 17. Offshore wind energy market Source : EWEA (June 2011) Begin 2012: 4 GW = ± 14.4 TWh / jaar 2.8% YET ONLINE EU MARKET FORECAST: The coming 4 years ±12 GW will be installed offshore, this is 3 times the amount of what has been realized over the last 20 years. 40 GW by 2020 150 GW by 2030 17.4 GW by 2016 DRIVER !
  • 18. Cost reduction pathways Development & Design Installation O&M Decommissioning Improved reliability for turbines & components • Advanced testing • New standards • New drivetrain topologies Improved accessibility to turbine for O&M team Extend lifetime (health assessment) Retro-fits Offshore wind farm life-cycle Better availability of vessels and crane ships New installation tools & concepts Reduce downtime and increase energy production with decision support tools (OPEX cost modeling) and Improved monitoring technology for health diagnostics: • CMS • SHM Improved efficiency through better siting of wind farms (resource assessment, advanced models,…) Bigger wind turbines (scale factor) & larger blades for more yield  Multi-MW Advanced weather forecasting Advanced weather forecasting Dedicated offshore wind installation hubs close to sea O&M service hubs with close access to wind farms Weight reduction … … …
  • 19. Cost reduction pathways Development & Design Installation O&M Decommissioning Offshore wind farm life-cycle CAPEX REDUCTION & OPEX REDUCTION & INCREASED ENERGY YIELD CAPEX REDUCTION OPEX REDUCTION & INCREASED ENERGY YIELD INCREASED ENERGY YIELD
  • 20. Technological evolution TIME Fluid phase Growth phase Maturity phase Degree of technological maturity and deployment of potential Creation of new Technology with base performance ; new industry opportunity Evolution of successive new technologies and industries (Industrial R&D) Infancy stage were major problems occur; opportunities for optimization & need for basic R&D Performance index of the system reaches physical limits Previous technological evolution S-CURVE Technological life cycles New technology needed for further development (radical innovation) Aging phaseTechnology completely understood. Research can be directed towards specific needs. Utilization becomes routine.
  • 21.
  • 23. Technological evolution ONSHORE wind energy TIME Fluid phase Growth phase Maturity phase Degree of technological maturity and deployment of potential Creation of new Technology with base performance ; new industry opportunity Evolution of successive new technologies and industries (Industrial R&D) Infancy stage were major problems occur; opportunities for optimization & need for basic R&D Performance index of the system reaches physical limits Previous technological evolution S-CURVE Technological life cycles New technology needed for further development (radical innovation) Aging phaseTechnology completely understood. Research can be directed towards specific needs. Utilization becomes routine.
  • 24. Technological evolution OFFSHORE wind energy TIME Fluid phase Growth phase Maturity phase Degree of technological maturity and deployment of potential Creation of new Technology with base performance ; new industry opportunity Aging phase Onshore windturbine technology implemented offshore
  • 25. Technological evolution OFFSHORE wind energy TIME Fluid phase Growth phase Maturity phase Degree of technological maturity and deployment of potential Creation of new Technology with base performance ; new industry opportunity Infancy stage were major problems occur; opportunities for optimization & need for basic R&D Aging phase
  • 26. Technological evolution OFFSHORE wind energy TIME Fluid phase Growth phase Maturity phase Degree of technological maturity and deployment of potential Creation of new Technology with base performance ; new industry opportunity Infancy stage were major problems occur; opportunities for optimization & need for basic R&D Aging phase
  • 27. Technological evolution OFFSHORE wind energy TIME Fluid phase Growth phase Maturity phase Degree of technological maturity and deployment of potential Evolution of successive new technologies and industries (Industrial R&D) Aging phaseTechnology completely understood. Research can be directed towards specific needs. Utilization becomes routine. New drivetrain topologies with servicability focus for offshore market
  • 28. Technological evolution OFFSHORE wind energy 3 4 5 6 7 8 9 10 MW Direct drive High speed Medium speed Others Siemens 3.6-107/120 Siemens 2.3-93 Alstom, XEMC, Siemens 6 MW GE 4 MW AMSC 10 MW Gamesa 6-7MW Vestas 8MW Gamesa 4-5MW Vestas V90, V112 REpower 5MW REpower 6MW Bard 5.0 Bard 6.5 Mitsubishi 7 MW Areva M5000 SWAY 10 MW Mervento 4 ,5MW REpower 7MW
  • 29. Technological evolution OFFSHORE wind energy TIME Fluid phase Growth phase Maturity phase Degree of technological maturity and deployment of potential Evolution of successive new technologies and industries (Industrial R&D) Aging phaseTechnology completely understood. Research can be directed towards specific needs. Utilization becomes routine. Dedicated offshore wind turbines with increase in MW capacity
  • 30. Technological evolution OFFSHORE wind energy 36 8 3 10 Vestas, Siemens,Gamesa, Alstom, GE, Nordex, Repower, Areva, BARD, Daewoo, Dongfang, Doosan, Sinovel, 2-B Energy, Mitsubishi, Mervento, Goldwind, Guodian, Hitachi, Hyundai, Hyosung, Mingyang, Samsung, Shanghai Elec.,Toshiba, STX, WinWind, XEMC, Sany, …
  • 32. Technological evolution OFFSHORE wind energy TIME Fluid phase Growth phase Maturity phase Degree of technological maturity and deployment of potential Evolution of successive new technologies and industries (Industrial R&D) Aging phaseTechnology completely understood. Research can be directed towards specific needs. Utilization becomes routine. Servicability focus
  • 33. Technological evolution OFFSHORE wind energy TIME Fluid phase Growth phase Maturity phase Degree of technological maturity and deployment of potential Evolution of successive new technologies and industries (Industrial R&D) Aging phaseTechnology completely understood. Research can be directed towards specific needs. Utilization becomes routine. GRID-Connection
  • 34. Technological evolution Offshore Wind Energy (forecast) TIME Fluid phase Growth phase Maturity phase Degree of technological maturity and deployment of potential Performance index of the system reaches physical limits Aging phase
  • 35. Technological evolution OFFSHORE wind energy TIME Fluid phase Growth phase Maturity phase Degree of technological maturity and deployment of potential Creation of new Technology with base performance ; new industry opportunity New technology needed for further development (radical innovation) Aging phase
  • 36. Growing industrial involvement Growing industrial involvement
  • 37.
  • 38.
  • 39. CASE 1: CONTINUOUS DYNAMIC MONITORING OF AN OFFSHORE WIND TURBINE ON A MONOPILE FOUNDATION Advanced post-processing techniques for continuous dynamic monitoring of the structure (damping, frequency,…) O&M DESIGN
  • 40. Need for more information? Pieter Jan Jordaens Project Leader Mobile: +32/491 345382 pieterjan.jordaens@sirris.be Thank you for your attention! http://www.owi-lab.be/ @OWI_lab Group: Offshore Wind Infrastructure Application Lab (OWI-Lab)