Plant layout of a biscuit making factory with videos.

1. Production
Methods
Presentation
Presented to:
Ms. Saman Khan
Presented By:
Anand Singh Tomar, Mansi Patsariya & Nisha Gangwani

2. BRITANNIA
Tasty Yet Healthy
Plant Location
&
Layout

3. MISSION
To dominate the food and beverage market in India through
a profitable range of “Tasty yet Healthy” products by
making every Indian a Britannia consumer. “We want to be
part of our consumer- at home, out of home, a natural
part of his life”.
VISION
To dominate the food and beverage market in India with a
distinctive range of “Tasty Yet Healthy” Britannia brands.

4. GOAL
To provide consumers the highest standards of food safety and ensure
hygiene in new diversified food category.

5. Available Products
 1986- Good-day
 1989- Circuit and pure Magic
 1990- Eliachi Cream , Petit Beure, Milk
 1991-Bikkis and Fruit Bread.
 1992- Little Heart
 1993- Fifty-Fifty
 1994- Bakers Choice, Thinlite
 1995- Pure Magic
 1996 – Marie Gold
 1997-Jim Jam, tiger, Chekkers
 1999- Flavored Milk Brand “Zip-Sip”

6. Our Main Product

8. Location
The plant is located away from the main city as according to the
rules by the government to avoid pollution in areas with large
population.
Area of the plant 4000 Sq. Feet.

9. Manufacturing Process
Consist of following steps
1. Mixing
2. Molding
3. Baking
4. Cooling
5. Packaging

10. MACHINE LAYOUT
H-LAYOUT:-
• Mixing and packing at the ends
• Production flow is smooth
• Pre -Mixing can be done on the same floor
• No bends hence less maintenance of deg conveyors 90
• Less wastages

12. L-LAYOUT:-
• Bends and combination bends required
• Pre - Mixing to be located on the first floor
• Maintenances cost a bit
• Best suited for area with Less space length wise

14. Dimensions
Total Area Acquired: 4000 Sq. Feet
Dimension of the plant area currently used: 2200 Sq. Feet (Ground
Floor Only)
Mixing & Molding: 600 Sq. Feet
Baking: 800 Sq. Feet
Packaging: 600 Sq. Feet
Inventory 1: 200 Sq. Feet
Inventory 2: 300 Sq. Feet
Canteen: 250 Sq. Feet
Control Room: 150 Sq. Feet

15. Plant Layout
Mixing
Machine A
Mixing
Machine B
Ready Mix
500 Sq. feet
Baking
Oven Conveyer Belt Cooling belt
800 Sq. feet
Space for New Machines
Space for New Machines
Space for movement of
biscuits and employees
Lobby
50 Sq. Feet
Packaging
Unit
600 Sq. Feet
Biscuit
Packing
Assembling
in cartons
Stored in
inventory
Inventory for
Packed
Biscuits
300 Sq. Feet
Control Room
150 Sq. Feet
Canteen
250 Sq. Feet Exit
Inventory
Raw Materials
200 Sq. Feet
Entry
Molding
Machine

16. Process & Flow of Operations

17. Manufacturing units year
production
Year Production Tones
2014 167750
2015 (Target) 202567
2016 (Target) 362000
2017 (Target) 425000

18. Supply Chain
DOMESTIC PRODUCTS
Manufacturer Distributor CustomerRetailerFunds
Info
Material

19. Special Thanks to Our Faculty Ms. Saman Khan
for giving us this opportunity to present our