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Manufacturing process of Parle

A short representation of parle manufacturing process and quality standards.

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Manufacturing process of Parle

  1. 1. Manufacturing Process
  2. 2. Process
  3. 3. MIXER LAMINATOR GAUGE ROLLS PACKAGING MACHINE MOULDER STACKER OVEN COOLING PROCESS FOR MAKING BISCUITS
  4. 4. What Parle does differently?? Raw Materials 260 feet long Cooling Conveyor Stephen Mixer RAW MATERIAL TESTING Cooling Mixing Rotary Moulder 260 feet long oven Baking Moulding
  5. 5. Difference Counting unit Stalking Table Auto Feeding Machine Multi Pack Wrapping PolyBag Sealing Machine Corrugat e Box Section Dispatch Section
  6. 6. Flow Chart
  7. 7. Production Capacity 1960 • 160 Tones 2000 • 22000 Tones 2012 • 35000 Tones
  8. 8. Wastage 17% 20% OPERATOR AWAY MACHINE PROBLEM 3% Another cause of wastage is machinery breakdown. So regular checks on the machines must be adopted. DELAY IN MATERIAL POWER CUT 60% 120 100 80 60 40 20 0 5S has reduced wastage wastage inc.Jagruti group HACCP has improved quality QC reduced 5S has improves knoweldge Group activities has improved the efficiency OPL eff. Small has improved quality
  9. 9. Wastage 1% wastage comes from Production Capacity Used for Cattle Feeding Broken Pieces Are sold for rs.33/kg The under baked or over baked biscuits are reprocessed by sending them back to the chura store and thus minimizing the wastage.
  10. 10. PARLE PRODUCTS – ‘AN EPITOME OF QUALITY’ The wastage in the plant is least and the production team and the workers try their level best to reduce it even more. The wastage of the biscuits that fall on the floor is minimized by the use of trays under the machines Also a PQS test was taken of workers and their average score was 75.86%
  11. 11. Quality “QUALITY, HEALTH AND GREAT TASTE” “Best product with long lasting freshness” “Every batch of biscuits and confectionery are thoroughly checked by the expert staff, using the most modern equipments hence ensuring the same perfect quality across the nation and abroad “ “HACCP and quality management system which together form an organization's Total Quality Management” Hygiene is the precursor of every process at Parle.

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A short representation of parle manufacturing process and quality standards.

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