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Eliminating
Secondary
Operations
© Mate Precision Tooling Inc. All rights reserved.
FOR YOUR INSPIRATION
FOR YOUR INSPIRATION!
Many fabricating jobs go beyond just
manufacturing parts; these jobs often
require:
• Joining or positioning of parts
• Other operations
For joining or positioning of parts,
fabricators typically use fasteners or welds.
Other operations require steps away from
the punch press. While effective, they add
secondary operations and material costs to
the job.
Many of these operations can be done
using the punch press. Applications are
available that lower manufacturing costs
and speed time to delivery.
This folio shows actual customer solutions
developed by Mate that eliminated
secondary operations. We hope they
inspire you to do more with your punch
press.
© Mate Precision Tooling Inc. All rights reserved. 2
Assembly Solutions
Mate SnapLock™
Mate HexLock™ Quick and secured
assembly, eliminating
secondary operations
© Mate Precision Tooling Inc. All rights reserved. 3
Assembly Solution
with Reinforced SnapLock
© Mate Precision Tooling Inc. All rights reserved. 4
Assembly Solutions
Etch# 1110-0852 double feature B-station
Etch# 1110-0853 special pre-pierce [Q05]
Special application to
assemble parts together
© Mate Precision Tooling Inc. All rights reserved. 5
Assembly Solution
with Double Lance and Form
© Mate Precision Tooling Inc. All rights reserved. 6
Deburring Applications
1. Rollerball Deburr®
2. Straight Line
Deburr
Eliminate secondary
deburring operations
© Mate Precision Tooling Inc. All rights reserved. 7
Assembly Solution
(Etch# 03158028)
© Mate Precision Tooling Inc. All rights reserved. 8
Assembly Solution
with SnapLock and Lance and Form in One
© Mate Precision Tooling Inc. All rights reserved. 9
Hinge Tool
Make your hinges
integral with the part
Tool 1 – step 1 Tool 1 – step 2
Tool 2 – step 3
© Mate Precision Tooling Inc. All rights reserved.
10
Positioning
Centerpoint helps exact positioning
of thread studs for welding
© Mate Precision Tooling Inc. All rights reserved. 11
Precut areas to facilitate
assembly
© Mate Precision Tooling Inc. All rights reserved. 12
Scoring Solutions
© Mate Precision Tooling Inc. All rights reserved.
13
Precut areas for secondary
operations with Mate Sheetmarker®
Scoring Solutions
Tapping Operations
EasyTap™ drop-in tapping tool
(up to M8) uses standard taps.
© Mate Precision Tooling Inc. All rights reserved. 14
© 2016 Mate Precision Tooling Inc. All rights reserved. 15
Join two pieces of metal
with standard bolts when
the thread pitch is greater
than the material
thickness.
Hybrid Threadform
© 2016 Mate Precision Tooling Inc. All rights reserved. 16
Hybrid Threadform
Join two pieces of
metal with standard
bolts when the thread
pitch is greater than the
material thickness.
© 2016 Mate Precision Tooling Inc. All rights reserved. 17
Hybrid Threadform
Threadform application
on electrical cabinets
© 2016 Mate Precision Tooling Inc. All rights reserved. 18
Threadform applicatio
on side of sheet
Threadform
© 2016 Mate Precision Tooling Inc. All rights reserved. 19
Threadform
Threadform application
with special screws,
with pre-pierce
© Mate Precision Tooling Inc. All rights reserved.
LIT01315

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Lit01315 eliminate secondary_ops

  • 1. Eliminating Secondary Operations © Mate Precision Tooling Inc. All rights reserved. FOR YOUR INSPIRATION
  • 2. FOR YOUR INSPIRATION! Many fabricating jobs go beyond just manufacturing parts; these jobs often require: • Joining or positioning of parts • Other operations For joining or positioning of parts, fabricators typically use fasteners or welds. Other operations require steps away from the punch press. While effective, they add secondary operations and material costs to the job. Many of these operations can be done using the punch press. Applications are available that lower manufacturing costs and speed time to delivery. This folio shows actual customer solutions developed by Mate that eliminated secondary operations. We hope they inspire you to do more with your punch press. © Mate Precision Tooling Inc. All rights reserved. 2
  • 3. Assembly Solutions Mate SnapLock™ Mate HexLock™ Quick and secured assembly, eliminating secondary operations © Mate Precision Tooling Inc. All rights reserved. 3
  • 4. Assembly Solution with Reinforced SnapLock © Mate Precision Tooling Inc. All rights reserved. 4
  • 5. Assembly Solutions Etch# 1110-0852 double feature B-station Etch# 1110-0853 special pre-pierce [Q05] Special application to assemble parts together © Mate Precision Tooling Inc. All rights reserved. 5
  • 6. Assembly Solution with Double Lance and Form © Mate Precision Tooling Inc. All rights reserved. 6
  • 7. Deburring Applications 1. Rollerball Deburr® 2. Straight Line Deburr Eliminate secondary deburring operations © Mate Precision Tooling Inc. All rights reserved. 7
  • 8. Assembly Solution (Etch# 03158028) © Mate Precision Tooling Inc. All rights reserved. 8
  • 9. Assembly Solution with SnapLock and Lance and Form in One © Mate Precision Tooling Inc. All rights reserved. 9
  • 10. Hinge Tool Make your hinges integral with the part Tool 1 – step 1 Tool 1 – step 2 Tool 2 – step 3 © Mate Precision Tooling Inc. All rights reserved. 10
  • 11. Positioning Centerpoint helps exact positioning of thread studs for welding © Mate Precision Tooling Inc. All rights reserved. 11
  • 12. Precut areas to facilitate assembly © Mate Precision Tooling Inc. All rights reserved. 12 Scoring Solutions
  • 13. © Mate Precision Tooling Inc. All rights reserved. 13 Precut areas for secondary operations with Mate Sheetmarker® Scoring Solutions
  • 14. Tapping Operations EasyTap™ drop-in tapping tool (up to M8) uses standard taps. © Mate Precision Tooling Inc. All rights reserved. 14
  • 15. © 2016 Mate Precision Tooling Inc. All rights reserved. 15 Join two pieces of metal with standard bolts when the thread pitch is greater than the material thickness. Hybrid Threadform
  • 16. © 2016 Mate Precision Tooling Inc. All rights reserved. 16 Hybrid Threadform Join two pieces of metal with standard bolts when the thread pitch is greater than the material thickness.
  • 17. © 2016 Mate Precision Tooling Inc. All rights reserved. 17 Hybrid Threadform Threadform application on electrical cabinets
  • 18. © 2016 Mate Precision Tooling Inc. All rights reserved. 18 Threadform applicatio on side of sheet Threadform
  • 19. © 2016 Mate Precision Tooling Inc. All rights reserved. 19 Threadform Threadform application with special screws, with pre-pierce
  • 20. © Mate Precision Tooling Inc. All rights reserved. LIT01315