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Lit01315 eliminate secondary_ops
1.
Eliminating Secondary Operations © Mate Precision
Tooling Inc. All rights reserved. FOR YOUR INSPIRATION
2.
FOR YOUR INSPIRATION! Many
fabricating jobs go beyond just manufacturing parts; these jobs often require: • Joining or positioning of parts • Other operations For joining or positioning of parts, fabricators typically use fasteners or welds. Other operations require steps away from the punch press. While effective, they add secondary operations and material costs to the job. Many of these operations can be done using the punch press. Applications are available that lower manufacturing costs and speed time to delivery. This folio shows actual customer solutions developed by Mate that eliminated secondary operations. We hope they inspire you to do more with your punch press. © Mate Precision Tooling Inc. All rights reserved. 2
3.
Assembly Solutions Mate SnapLock™ Mate
HexLock™ Quick and secured assembly, eliminating secondary operations © Mate Precision Tooling Inc. All rights reserved. 3
4.
Assembly Solution with Reinforced
SnapLock © Mate Precision Tooling Inc. All rights reserved. 4
5.
Assembly Solutions Etch# 1110-0852
double feature B-station Etch# 1110-0853 special pre-pierce [Q05] Special application to assemble parts together © Mate Precision Tooling Inc. All rights reserved. 5
6.
Assembly Solution with Double
Lance and Form © Mate Precision Tooling Inc. All rights reserved. 6
7.
Deburring Applications 1. Rollerball
Deburr® 2. Straight Line Deburr Eliminate secondary deburring operations © Mate Precision Tooling Inc. All rights reserved. 7
8.
Assembly Solution (Etch# 03158028) ©
Mate Precision Tooling Inc. All rights reserved. 8
9.
Assembly Solution with SnapLock
and Lance and Form in One © Mate Precision Tooling Inc. All rights reserved. 9
10.
Hinge Tool Make your
hinges integral with the part Tool 1 – step 1 Tool 1 – step 2 Tool 2 – step 3 © Mate Precision Tooling Inc. All rights reserved. 10
11.
Positioning Centerpoint helps exact
positioning of thread studs for welding © Mate Precision Tooling Inc. All rights reserved. 11
12.
Precut areas to
facilitate assembly © Mate Precision Tooling Inc. All rights reserved. 12 Scoring Solutions
13.
© Mate Precision
Tooling Inc. All rights reserved. 13 Precut areas for secondary operations with Mate Sheetmarker® Scoring Solutions
14.
Tapping Operations EasyTap™ drop-in
tapping tool (up to M8) uses standard taps. © Mate Precision Tooling Inc. All rights reserved. 14
15.
© 2016 Mate
Precision Tooling Inc. All rights reserved. 15 Join two pieces of metal with standard bolts when the thread pitch is greater than the material thickness. Hybrid Threadform
16.
© 2016 Mate
Precision Tooling Inc. All rights reserved. 16 Hybrid Threadform Join two pieces of metal with standard bolts when the thread pitch is greater than the material thickness.
17.
© 2016 Mate
Precision Tooling Inc. All rights reserved. 17 Hybrid Threadform Threadform application on electrical cabinets
18.
© 2016 Mate
Precision Tooling Inc. All rights reserved. 18 Threadform applicatio on side of sheet Threadform
19.
© 2016 Mate
Precision Tooling Inc. All rights reserved. 19 Threadform Threadform application with special screws, with pre-pierce
20.
© Mate Precision
Tooling Inc. All rights reserved. LIT01315