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About Altronic, Inc.
    Altronic is one of the premier leaders in industrial
   ignition systems for spark ignited, natural gas fueled
 engines, which often are active in hazardous conditions.
Altronic produces a wide range of digital instrumentation
 and controllers for gas engines, compressors, and other
heavy duty equipment. Altronic's engine controls provide
   air/fuel ratio control, speed governing, and complete
custom control panels to keep engines working efficiency,
   within emissions guidelines, and fully monitored and
  protected. Altronic produces a patented biofuel system
which converts a standard diesel engine to operate on up
   to 70% natural gas or bio-gas. This leads to reduced
 operating costs, extended run-time on stored diesel fuel,
                and limited diesel emissions.
Comparison of Work Measurement and Time
Standards Development Systems at Altronic,
                  Inc.
       Industrial & Systems Engineering students
    performed exercises at Altronic, Inc., a local
    manufacturer of diesel ignition systems primarily for
    use in the petroleum industry. As part of credit in the
    methods engineering class and for presentation at
    QUEST, the authors applied various techniques to both
    the quantification and analysis of manual work
    performance. In addition to performing this research
    concerning existing industrial engineering practices,
    an effort was made by the team to suggest
    opportunities for improvement to the particular
    subject area. Graphing and charting techniques were
    used to develop a framework for general process
    improvement studies.
Two Hand Therblig Analysis
         Therbligs are is the standardized time values of 17 basic
         motions to evaluate movements in an industrial process.
        The use of Therbligs in this study were evaluated based on
            how the operator coordinated left and right hand
                                movements.
         LEFT HAND                              RIGHT HAND
   Movement                  Time         Time (s) Symbol Movement Description
                    Symbol
  Description                 (s)           3.3      N/A           Idle
 Get pieces (24")    REG      3.3           2.2       PP       Preposition
                                            0.4      REG   Grab piece from hand
Move and position    MP      2.2
                                            0.5      MP    Move/position piece
   Hold Pieces        H      2.9             2        A       Assemble piece




             Total Time= 8.4 seconds or 233 TMU
Simplified MTM

     Left Hand                         Right Hand
                        Time (TMU)
   Description                        Description
Reach for piece (24")      15              Idle
    Grab pieces             2              Idle
Move hand back (24")       15              Idle
   Position hand           10          Preposition
    Hold pieces             4        Reach for piece
    Hold pieces             2          grasp piece
                                     Move hand with
    Hold pieces             4
                                          piece
    Hold pieces            10         Positon piece
    Hold pieces            50        Assemble Piece


   Normal Time = 4.032 seconds or 122 TMU
              Allowance= 15%
  Standard Time= 4.74 seconds or 131.7 TMU
Time Study Data
The following data was collected during a time study of a
circuit board assembly process. The process was most
efficiently broken down into three elements.

                    Element Element    Element 1: Grab components from
Obs. No. Element1
           OT
                        2
                       OT
                                3
                               OT
                                               bin
   1      6.625      38.176  1.266     Element 2: Place components in
   2      3.461      19.508  1.167             designated location
   3      3.56       34.688  1.602
   4      4.978      19.286  1.913     Element 3: Return excess
   5      5.317      35.887   1.15             components to bin
   6      3.666      35.233  1.379
   7      5.202      32.252  1.602
                                       Note: The Standard Deviation for the second
                                       element is high due to an allowable variance in
   8      4.317      13.266  1.709
                                       time for non similar components.
   9      3.883      19.386  1.812
  10      2.907      39.049   1.16         Element              1        2          3
  11      2.914       8.698  1.159          Average           3.818    31.529     1.689
  12      2.576     102.615  4.122    Standard Deviation      1.344    22.706     0.760
  13      2.137      18.953  2.024       Coeffecient of
  14      1.918      24.417  1.589                            0.351     0.720     0.450
                                           Variation
Process Layout
MOST Analysis

         Description                  Sequence          Time
                                                         50
Retrieve Components from Bin     A1 B0 G1 A1 B0 P1 A1
                                                        TMU
  Grab From Hand and Place                               90
                                 A1 B0 G1 A1 B0 P6 A1
 Component on Circuit Board                             TMU
                                                         50
Return Extra Components to Bin   A1 B0 G1 A1 B0 P1 A1
                                                        TMU



            Total Time= 190 TMUs or 6.79 seconds
           Normal Time= 190 TMUs or 6.79 seconds
                Standard Time= 7.46 seconds
References
Altronic, Inc. Web. 01 Apr. 2011. http://www.altronic.com



Frievalds, Andris and Benjamin W. Niebel. Niebel’s Methods, Standards and Work Design    12th
            ed. Boston. McGraw- Hill Higher Education, 2010. Print.

John Chetsko. Personal Interview. 14 Mar. 2011.



Timer Pro Professional. Website, applied computer services, inc, http://www.acsco.com,
           Spring 2011.

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Altronic powerpoint

  • 1.
  • 2. About Altronic, Inc. Altronic is one of the premier leaders in industrial ignition systems for spark ignited, natural gas fueled engines, which often are active in hazardous conditions. Altronic produces a wide range of digital instrumentation and controllers for gas engines, compressors, and other heavy duty equipment. Altronic's engine controls provide air/fuel ratio control, speed governing, and complete custom control panels to keep engines working efficiency, within emissions guidelines, and fully monitored and protected. Altronic produces a patented biofuel system which converts a standard diesel engine to operate on up to 70% natural gas or bio-gas. This leads to reduced operating costs, extended run-time on stored diesel fuel, and limited diesel emissions.
  • 3. Comparison of Work Measurement and Time Standards Development Systems at Altronic, Inc.  Industrial & Systems Engineering students performed exercises at Altronic, Inc., a local manufacturer of diesel ignition systems primarily for use in the petroleum industry. As part of credit in the methods engineering class and for presentation at QUEST, the authors applied various techniques to both the quantification and analysis of manual work performance. In addition to performing this research concerning existing industrial engineering practices, an effort was made by the team to suggest opportunities for improvement to the particular subject area. Graphing and charting techniques were used to develop a framework for general process improvement studies.
  • 4. Two Hand Therblig Analysis Therbligs are is the standardized time values of 17 basic motions to evaluate movements in an industrial process. The use of Therbligs in this study were evaluated based on how the operator coordinated left and right hand movements. LEFT HAND RIGHT HAND Movement Time Time (s) Symbol Movement Description Symbol Description (s) 3.3 N/A Idle Get pieces (24") REG 3.3 2.2 PP Preposition 0.4 REG Grab piece from hand Move and position MP 2.2 0.5 MP Move/position piece Hold Pieces H 2.9 2 A Assemble piece Total Time= 8.4 seconds or 233 TMU
  • 5. Simplified MTM Left Hand Right Hand Time (TMU) Description Description Reach for piece (24") 15 Idle Grab pieces 2 Idle Move hand back (24") 15 Idle Position hand 10 Preposition Hold pieces 4 Reach for piece Hold pieces 2 grasp piece Move hand with Hold pieces 4 piece Hold pieces 10 Positon piece Hold pieces 50 Assemble Piece Normal Time = 4.032 seconds or 122 TMU Allowance= 15% Standard Time= 4.74 seconds or 131.7 TMU
  • 6. Time Study Data The following data was collected during a time study of a circuit board assembly process. The process was most efficiently broken down into three elements. Element Element Element 1: Grab components from Obs. No. Element1 OT 2 OT 3 OT bin 1 6.625 38.176 1.266 Element 2: Place components in 2 3.461 19.508 1.167 designated location 3 3.56 34.688 1.602 4 4.978 19.286 1.913 Element 3: Return excess 5 5.317 35.887 1.15 components to bin 6 3.666 35.233 1.379 7 5.202 32.252 1.602 Note: The Standard Deviation for the second element is high due to an allowable variance in 8 4.317 13.266 1.709 time for non similar components. 9 3.883 19.386 1.812 10 2.907 39.049 1.16 Element 1 2 3 11 2.914 8.698 1.159 Average 3.818 31.529 1.689 12 2.576 102.615 4.122 Standard Deviation 1.344 22.706 0.760 13 2.137 18.953 2.024 Coeffecient of 14 1.918 24.417 1.589 0.351 0.720 0.450 Variation
  • 8. MOST Analysis Description Sequence Time 50 Retrieve Components from Bin A1 B0 G1 A1 B0 P1 A1 TMU Grab From Hand and Place 90 A1 B0 G1 A1 B0 P6 A1 Component on Circuit Board TMU 50 Return Extra Components to Bin A1 B0 G1 A1 B0 P1 A1 TMU Total Time= 190 TMUs or 6.79 seconds Normal Time= 190 TMUs or 6.79 seconds Standard Time= 7.46 seconds
  • 9. References Altronic, Inc. Web. 01 Apr. 2011. http://www.altronic.com Frievalds, Andris and Benjamin W. Niebel. Niebel’s Methods, Standards and Work Design 12th ed. Boston. McGraw- Hill Higher Education, 2010. Print. John Chetsko. Personal Interview. 14 Mar. 2011. Timer Pro Professional. Website, applied computer services, inc, http://www.acsco.com, Spring 2011.