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T07
BASIC LEAN TRAINING
Summary
The 10 Continuous Improvement (Kaizen) Commandments:
1 – Waste (Muda) is the nr. 1 enemy. To eliminate it, you need to get your “hands
dirty”.
2 – Gradual improvements made continuously are not punctual tear.
3 – Everybody in the company has to be involved, from the top management to the
shop floor workers.
Summary
The 10 Continuous Improvement (Kaizen) Commandments: (continued)
4 – The strategy must be cheap.
• Increase productivity without significant investments.
• One should not invest large amounts of money in technology and consultancy.
5 – Applies anywhere and not only for the oriental culture.
6 – It is based on visual management, full transparency of procedures, processes and
values making problems and waste visible to everyone.
Summary
The 10 Continuous Improvement (Kaizen) Commandments: (continued)
7 – Focus the attention on the place where value is actually created
(‘’gemba’’ in japanese = real place).
8 – Oriented towards processes.
9 - The essential motto of organizational knowledge is learning by doing.
Summary
The 10 Continuous Improvement (Kaizen) Commandments: (continued)
10 – Give priority to people; believe that the main effort for improvement
must come from a new mentality and people’s work style by
 Personal guidance towards quality
 Team work
 Creating a culture of wisdom
 Elevation of the moral
 Self discipline
 Quality circles eg. PDCA
 Practicing individual and team suggestions
Summary
What new things have you LEARNED about Lean?
END
Toyota production system: beyond large-scale
production
TAIICHI AUTOR OHNO
Productivity Press edition, 1988
Authors: James P. Womack, Daniel T. Jones.
Daniel Roos
LEAN FOR WORK AND LEAN FOR LIFE
Train the trainer to teach Lean skills in VET

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Lean for work and Lean for life - 7 - Summary

  • 2. The 10 Continuous Improvement (Kaizen) Commandments: 1 – Waste (Muda) is the nr. 1 enemy. To eliminate it, you need to get your “hands dirty”. 2 – Gradual improvements made continuously are not punctual tear. 3 – Everybody in the company has to be involved, from the top management to the shop floor workers. Summary
  • 3. The 10 Continuous Improvement (Kaizen) Commandments: (continued) 4 – The strategy must be cheap. • Increase productivity without significant investments. • One should not invest large amounts of money in technology and consultancy. 5 – Applies anywhere and not only for the oriental culture. 6 – It is based on visual management, full transparency of procedures, processes and values making problems and waste visible to everyone. Summary
  • 4. The 10 Continuous Improvement (Kaizen) Commandments: (continued) 7 – Focus the attention on the place where value is actually created (‘’gemba’’ in japanese = real place). 8 – Oriented towards processes. 9 - The essential motto of organizational knowledge is learning by doing. Summary
  • 5. The 10 Continuous Improvement (Kaizen) Commandments: (continued) 10 – Give priority to people; believe that the main effort for improvement must come from a new mentality and people’s work style by  Personal guidance towards quality  Team work  Creating a culture of wisdom  Elevation of the moral  Self discipline  Quality circles eg. PDCA  Practicing individual and team suggestions Summary
  • 6. What new things have you LEARNED about Lean?
  • 7. END Toyota production system: beyond large-scale production TAIICHI AUTOR OHNO Productivity Press edition, 1988 Authors: James P. Womack, Daniel T. Jones. Daniel Roos
  • 8. LEAN FOR WORK AND LEAN FOR LIFE Train the trainer to teach Lean skills in VET

Editor's Notes

  1. The teacher reminds the students about the first exercise that they’ve made and now they have to completye the third column . For that the Teacher gives again post-its to the students and they write down their answers. Then the students place the post-its on the Wall.