3. Bits and Holemaking
IPM
IADC Classification โ Roller Cone
Ref: SPE 23937 The IADC Roller Bit Classification System
8-1/2โ EHP 51
517G
Soft Formations w ith
Low Compressive
Strength and High
Drillability
1
Medium to Medium
Hard Formations w ith
High Compressive
Strength
2
Hard Semi-Abrasive
and Abrasive
Formations
3
Soft Formations w ith
Low Compressive
Strength and High
Drillability
4
Soft to Medium
Formations w ith Low
Compressive Strength
5
Medium Hard
Formations w ith High
Compressive Strength
6
Hard Semi-Abrasive
and Abrasive
Formations
7
Extremely Hard and
Abrasive Formations 8
INSERT
BITS
STEEL
TOOTH
BITS
Cutting Structure Series Cutting Structure
Type (1 to 4)
1 refers to the softest
formation in a
particular Series and
4 refers to the
hardest formation
within the Series
Bearing/Gauge
Description
Standard
Roller
Bearing
1
Roller
Bearing Air
Cooled
2
Roller
Bearing
Gauge
Protected
3
Sealed
Roller
Bearing
4
Sealed
Roller Brg -
Gauge
Protected
5
Sealed
Friction
Bearing
6
Sealed
Frction Brg
Gauge
Protected
7
Features
Available
(Optional)
A - Air Application
B - Special Bearing Seal
C - Center Jet
D - Deviation Control
E - Extended Nozzles
G - Gauge/Body
Protection
H - Horizontal Steering
Appl.
J - Jet Deflection
L - Lug Pads
M - Motor Application
S - Standard Steel Tooth
T - Two Cone Bit
W - Enhanced Cutting
Structure
X - Predominantly Chisel
Tooth Insert
Y - Conical Tooth Insert
Z - Other Shape Insert
10. Bits and Holemaking
IPM
IADC Bit Dull Grading Code
The International Association of Drilling Contractors has
developed a standard methodology for describing used
bits. This information is essential for detailed bit
performance analysis.
The methodology is composed of an 8 character code
that describes bit wear and the reason why the bit was
pulled.
INNER
ROWS
OUTER
ROWS
DULL
CHAR
LOCA-
TION
BRNG/
SEALS
GAUGE
1/16โ
OTHER
CHAR
REASON
PULLED
Cutting Structure Remarks
B G
11. Bits and Holemaking
IPM
IADC Bit Dull Grading Code
INNER
ROWS
OUTER
ROWS
DULL
CHAR
LOCA-
TION
BRNG/
SEALS
GAUGE
1/16โ
OTHER
CHAR
REASON
PULLED
Cutting Structure Remarks
B G
Fixed Cutter Bits
The cutting structure is graded from 0 to 8 depending on the proportion of
cutting structure lost (0 = Intact, 8 = 100% worn).
Roller Cone Bits
Inner Cutting
Structure (All Inner
Rows)
Outer Cutting
Structure (Gauge
Row Only)
0 1 2 3 4 5 6 7 8
Cone 2
Cone 3
Cone 1
IPM Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
12. Bits and Holemaking
IPM
IADC Bit Dull Grading Code
INNER
ROWS
OUTER
ROWS
DULL
CHAR
LOCA-
TION
BRNG/
SEALS
GAUGE
1/16โ
OTHER
CHAR
REASON
PULLED
Cutting Structure Remarks
B G
BF - Bond Failure
BT - Broken Cutters
BU - Balled Up
CT - Chipped Cutters
ER - Erosion
HC - Heat Checking
JD - Junk Damage
LN - Lost Nozzle
LT - Lost Cutter
NR - Not Rerunable
PN - Plugged Nozzle
RG - Rounded Gauge
RO - Ring Out
RR - Rerunable
SS - Self Sharpening Wear
TR - Tracking
WO - Washed Out Bit
WT - Worn Cutters
NO - No Dull Characteristics
*BC - Broken Cone
BF - Bond Failure
BT - Broken Teeth/Cutters
BU - Balled Up Bit
*CC - Cracked Cone
*CD - Cone Dragged
CI - Cone Interference
CR - Cored
CT - Chipped
Teeth/Cutters
ER - Erosion
FC - Flat Crested Wear
HC - Heat Checking
JD - Junk Damage
*LC - Lost Cone
LN - Lost Nozzle
LT - Lost Teeth/Cutters
OC - Off-Center Wear
PB - Pinched Bit
PN - Plugged Nozzle/Flow Passage
RG - Rounded Gauge
RO - Ring Out
SD - Shirttail Damage
SS - Self Sharpening Wear
TR - Tracking
WO - Washed Out Bit
WT - Worn Teeth/Cutters
NO - No Dull Characteristic
* Show Cone under Location 4
Fixed Cutter Bits Roller Cone Bits
Note that this is for the Primary dull characteristics.
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
13. Bits and Holemaking
IPM
Fixed Cutter โ Main Wear
Characteristics
NO WEAR
(NO)
WORN
CUTTER
(WT)
BROKEN
CUTTER
(BT)
LOST
CUTTER
(LT)
EROSION
(ER)
POST OR STUD
CUTTERS
NO WEAR
(NO)
WORN
CUTTER
(WT)
BROKEN
CUTTER
(BT)
LOST
CUTTER
(LT)
CYLINDER
CUTTERS
BOND
FAILURE
(BF)
BOND
FAILURE
(BF)
Courtesy of
14. Bits and Holemaking
IPM
Dull Characteristics โ Some
Examples
BF - Bond Failure
BT - Broken Cutters
BU - Balled Up
CT - Chipped Cutters
ER - Erosion
HC - Heat Checking
JD - Junk Damage
LN - Lost Nozzle
LT - Lost Cutter
NR - Not Rerunable
PN - Plugged Nozzle
RG - Rounded Gauge
RO - Ring Out
RR - Rerunable
SS - Self Sharpening Wear
TR - Tracking
WO - Washed Out Bit
WT - Worn Cutters
NO - No Dull Characteristics
Fixed Cutter Bits
BU - Balled Up
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
15. Bits and Holemaking
IPM
*BC - Broken Cone
BF - Bone Failure
BT - Broken Teeth/Cutters
BU - Balled Up Bit
*CC - Cracked Cone
*CD - Cone Dragged
CI - Cone Interference
CR - Cored
CT - Chipped
Teeth/Cutters
ER - Erosion
FC - Flat Crested Wear
HC - Heat Checking
JD - Junk Damage
*LC - Lost Cone
LN - Lost Nozzle
LT - Lost Teeth/Cutters
OC - Off-Center Wear
PB - Pinched Bit
PN - Plugged Nozzle/Flow Passage
RG - Rounded Gauge
RO - Ring Out
SD - Shirttail Damage
SS - Self Sharpening Wear
TR - Tracking
WO - Washed Out Bit
WT - Worn Teeth/Cutters
NO - No Dull Characteristic
* Show Cone under Location 4
Roller Cone Bits
Dull Characteristics โ Some
Examples
BT โ Broken Teeth
(primary)
CD โ Cone Dragged
(secondary)
Ref : IADC Drilling Manual โ Eleventh Edition
16. Bits and Holemaking
IPM
Dull Characteristics โ Some
Examples
BF - Bond Failure
BT - Broken Cutters
BU - Balled Up
CT - Chipped Cutters
ER - Erosion
HC - Heat Checking
JD - Junk Damage
LN - Lost Nozzle
LT - Lost Cutter
NR - Not Rerunable
PN - Plugged Nozzle
RG - Rounded Gauge
RO - Ring Out
RR - Rerunable
SS - Self Sharpening Wear
TR - Tracking
WO - Washed Out Bit
WT - Worn Cutters
NO - No Dull Characteristics
Fixed Cutter Bits
CT โ Chipped Cutter
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
17. Bits and Holemaking
IPM
Dull Characteristics โ Some
Examples
BF - Bond Failure
BT - Broken Cutters
BU - Balled Up
CT - Chipped Cutters
ER - Erosion
HC - Heat Checking
JD - Junk Damage
LN - Lost Nozzle
LT - Lost Cutter
NR - Not Rerunable
PN - Plugged Nozzle
RG - Rounded Gauge
RO - Ring Out
RR - Rerunable
SS - Self Sharpening Wear
TR - Tracking
WO - Washed Out Bit
WT - Worn Cutters
NO - No Dull Characteristics
Fixed Cutter Bits
LT โ Lost Cutter
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
18. Bits and Holemaking
IPM
*BC - Broken Cone
BF - Bone Failure
BT - Broken Teeth/Cutters
BU - Balled Up Bit
*CC - Cracked Cone
*CD - Cone Dragged
CI - Cone Interference
CR - Cored
CT - Chipped
Teeth/Cutters
ER - Erosion
FC - Flat Crested Wear
HC - Heat Checking
JD - Junk Damage
*LC - Lost Cone
LN - Lost Nozzle
LT - Lost Teeth/Cutters
OC - Off-Center Wear
PB - Pinched Bit
PN - Plugged Nozzle/Flow Passage
RG - Rounded Gauge
RO - Ring Out
SD - Shirttail Damage
SS - Self Sharpening Wear
TR - Tracking
WO - Washed Out Bit
WT - Worn Teeth/Cutters
NO - No Dull Characteristic
* Show Cone under Location 4
Roller Cone Bits
Dull Characteristics โ Some
Examples
BT โ Broken Teeth/Cutters
Ref : IADC Drilling Manual โ Eleventh Edition
19. Bits and Holemaking
IPM
Dull Characteristics โ Some
Examples
BF - Bond Failure
BT - Broken Cutters
BU - Balled Up
CT - Chipped Cutters
ER - Erosion
HC - Heat Checking
JD - Junk Damage
LN - Lost Nozzle
LT - Lost Cutter
NR - Not Rerunable
PN - Plugged Nozzle
RG - Rounded Gauge
RO - Ring Out
RR - Rerunable
SS - Self Sharpening Wear
TR - Tracking
WO - Washed Out Bit
WT - Worn Cutters
NO - No Dull Characteristics
Fixed Cutter Bits
La
RO โ Ring Out
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
20. Bits and Holemaking
IPM
*BC - Broken Cone
BF - Bone Failure
BT - Broken Teeth/Cutters
BU - Balled Up Bit
*CC - Cracked Cone
*CD - Cone Dragged
CI - Cone Interference
CR - Cored
CT - Chipped
Teeth/Cutters
ER - Erosion
FC - Flat Crested Wear
HC - Heat Checking
JD - Junk Damage
*LC - Lost Cone
LN - Lost Nozzle
LT - Lost Teeth/Cutters
OC - Off-Center Wear
PB - Pinched Bit
PN - Plugged Nozzle/Flow Passage
RG - Rounded Gauge
RO - Ring Out
SD - Shirttail Damage
SS - Self Sharpening Wear
TR - Tracking
WO - Washed Out Bit
WT - Worn Teeth/Cutters
NO - No Dull Characteristic
* Show Cone under Location 4
Roller Cone Bits
Dull Characteristics โ Some
Examples
JD โ Junk Damage
Ref : IADC Drilling Manual โ Eleventh Edition
21. Bits and Holemaking
IPM
Dull Characteristics โ Some
Examples
BF - Bond Failure
BT - Broken Cutters
BU - Balled Up
CT - Chipped Cutters
ER - Erosion
HC - Heat Checking
JD - Junk Damage
LN - Lost Nozzle
LT - Lost Cutter
NR - Not Rerunable
PN - Plugged Nozzle
RG - Rounded Gauge
RO - Ring Out
RR - Rerunable
SS - Self Sharpening Wear
TR - Tracking
WO - Washed Out Bit
WT - Worn Cutters
NO - No Dull Characteristics
Fixed Cutter Bits
WT โ Worn Cutters
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
22. Bits and Holemaking
IPM
*BC - Broken Cone
BF - Bone Failure
BT - Broken Teeth/Cutters
BU - Balled Up Bit
*CC - Cracked Cone
*CD - Cone Dragged
CI - Cone Interference
CR - Cored
CT - Chipped
Teeth/Cutters
ER - Erosion
FC - Flat Crested Wear
HC - Heat Checking
JD - Junk Damage
*LC - Lost Cone
LN - Lost Nozzle
LT - Lost Teeth/Cutters
OC - Off-Center Wear
PB - Pinched Bit
PN - Plugged Nozzle/Flow Passage
RG - Rounded Gauge
RO - Ring Out
SD - Shirttail Damage
SS - Self Sharpening Wear
TR - Tracking
WO - Washed Out Bit
WT - Worn Teeth/Cutters
NO - No Dull Characteristic
* Show Cone under Location 4
Roller Cone Bits
Dull Characteristics โ Some
Examples
SD - Shirttail Damage
Ref : IADC Drilling Manual โ Eleventh Edition
23. Bits and Holemaking
IPM
*BC - Broken Cone
BF - Bone Failure
BT - Broken Teeth/Cutters
BU - Balled Up Bit
*CC - Cracked Cone
*CD - Cone Dragged
CI - Cone Interference
CR - Cored
CT - Chipped
Teeth/Cutters
ER - Erosion
FC - Flat Crested Wear
HC - Heat Checking
JD - Junk Damage
*LC - Lost Cone
LN - Lost Nozzle
LT - Lost Teeth/Cutters
OC - Off-Center Wear
PB - Pinched Bit
PN - Plugged Nozzle/Flow Passage
RG - Rounded Gauge
RO - Ring Out
SD - Shirttail Damage
SS - Self Sharpening Wear
TR - Tracking
WO - Washed Out Bit
WT - Worn Teeth/Cutters
NO - No Dull Characteristic
* Show Cone under Location 4
Roller Cone Bits
Dull Characteristics โ Some
Examples
TR - Tracking
24. Bits and Holemaking
IPM
*BC - Broken Cone
BF - Bone Failure
BT - Broken Teeth/Cutters
BU - Balled Up Bit
*CC - Cracked Cone
*CD - Cone Dragged
CI - Cone Interference
CR - Cored
CT - Chipped
Teeth/Cutters
ER - Erosion
FC - Flat Crested Wear
HC - Heat Checking
JD - Junk Damage
*LC - Lost Cone
LN - Lost Nozzle
LT - Lost Teeth/Cutters
OC - Off-Center Wear
PB - Pinched Bit
PN - Plugged Nozzle/Flow Passage
RG - Rounded Gauge
RO - Ring Out
SD - Shirttail Damage
SS - Self Sharpening Wear
TR - Tracking
WO - Washed Out Bit
WT - Worn Teeth/Cutters
NO - No Dull Characteristic
* Show Cone under Location 4
Roller Cone Bits
Dull Characteristics โ Some
Examples
SS โ Self Sharpening Wear
Ref : IADC Drilling Manual โ Eleventh Edition
25. Bits and Holemaking
IPM
*BC - Broken Cone
BF - Bone Failure
BT - Broken Teeth/Cutters
BU - Balled Up Bit
*CC - Cracked Cone
*CD - Cone Dragged
CI - Cone Interference
CR - Cored
CT - Chipped
Teeth/Cutters
ER - Erosion
FC - Flat Crested Wear
HC - Heat Checking
JD - Junk Damage
*LC - Lost Cone
LN - Lost Nozzle
LT - Lost Teeth/Cutters
OC - Off-Center Wear
PB - Pinched Bit
PN - Plugged Nozzle/Flow Passage
RG - Rounded Gauge
RO - Ring Out
SD - Shirttail Damage
SS - Self Sharpening Wear
TR - Tracking
WO - Washed Out Bit
WT - Worn Teeth/Cutters
NO - No Dull Characteristic
* Show Cone under Location 4
Roller Cone Bits
Dull Characteristics โ Some
Examples
ER โ Erosion
Ref : IADC Drilling Manual โ Eleventh Edition
26. Bits and Holemaking
IPM
IADC Bit Dull Grading Code
INNER
ROWS
OUTER
ROWS
DULL
CHAR
LOCA-
TION
BRNG/
SEALS
GAUGE
1/16โ
OTHER
CHAR
REASON
PULLED
Cutting Structure Remarks
B G
ย ย
Fixed Cutter Bits Roller Cone Bits
C - Cone
N - Nose
T - Taper
S - Shoulder
G - Gauge
N - Nose Row
M - Middle Row
G - Gauge Row
A - All Rows
Cone 1, 2 or 3
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
27. Bits and Holemaking
IPM
IADC Bit Dull Grading Code
INNER
ROWS
OUTER
ROWS
DULL
CHAR
LOCA-
TION
BRNG/
SEALS
GAUGE
1/16โ
OTHER
CHAR
REASON
PULLED
Cutting Structure Remarks
B G
Fixed Cutter Bits Roller Cone Bits
This box is for roller cone
bits. Fixed cutter bits will
always be designated by "X".
A linear scale estimating
bearing life used. (0 -No life
used, 8 - All life used, i.e., no
bearing life remaining.)
Non Sealed Bearings
Sealed Bearings
E - Seals Effective
F - Seals Failed
N - Not Able to Grade
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
28. Bits and Holemaking
IPM
IADC Bit Dull Grading Code
INNER
ROWS
OUTER
ROWS
DULL
CHAR
LOCA-
TION
BRNG/
SEALS
GAUGE
1/16โ
OTHER
CHAR
REASON
PULLED
Cutting Structure Remarks
B G
For all Bits
The letter โIโ is used to designate bits that are in gauge. ย
If the bit is under gauge, the amount is recorded to the nearest 1/16โ of
an inch. For example, if the bit is 1/8โ under gauge, this is reported as
2/16 or often only as 2. ย
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
29. Bits and Holemaking
IPM
IADC Bit Dull Grading Code
INNER
ROWS
OUTER
ROWS
DULL
CHAR
LOCA-
TION
BRNG/
SEALS
GAUGE
1/16โ
OTHER
CHAR
REASON
PULLED
Cutting Structure Remarks
B G
BF - Bond Failure
BT - Broken Cutters
BU - Balled Up
CT - Chipped Cutters
ER - Erosion
HC - Heat Checking
JD - Junk Damage
LN - Lost Nozzle
LT - Lost Cutter
NR - Not Rerunable
PN - Plugged Nozzle
RG - Rounded Gauge
RO - Ring Out
RR - Rerunable
SS - Self Sharpening Wear
TR - Tracking
WO - Washed Out Bit
WT - Worn Cutters
NO - No Dull Characteristicsย
*BC - Broken Cone
BF - Bone Failure
BT - Broken Teeth/Cutters
BU - Balled Up Bit
*CC - Cracked Cone
*CD - Cone Dragged
CI - Cone Interference
CR - Cored
CT - Chipped
Teeth/Cutters
ER - Erosion
FC - Flat Crested Wear
HC - Heat Checking
JD - Junk Damage
*LC - Lost Cone
LN - Lost Nozzle
LT - Lost Teeth/Cutters
OC - Off-Center Wear
PB - Pinched Bit
PN - Plugged Nozzle/Flow Passage
RG - Rounded Gauge
RO - Ring Out
SD - Shirttail Damage
SS - Self Sharpening Wear
TR - Tracking
WO - Washed Out Bit
WT - Worn Teeth/Cutters
NO - No Dull Characteristic
* Show Cone under Location 4
Fixed Cutter Bits Roller Cone Bits
This is for the Secondary dull char. and it uses the same codes as for the Primary dull char.
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
30. Bits and Holemaking
IPM
IADC Bit Dull Grading Code
INNER
ROWS
OUTER
ROWS
DULL
CHAR
LOCA-
TION
BRNG/
SEALS
GAUGE
1/16โ
OTHER
CHAR
REASON
PULLED
Cutting Structure Remarks
B G
For All Bits
BHA - Change Bottom Hole Assembly
DMF - Down hole Motor Failure
DSF - Drill String Failure
DST - Drill Stem Test
DTF - Down hole Tool Failure
RIG - Rig Repair
CM - Condition Mud
CP - Core Point
DP - Drill Plug
FM - Formation Change
HP - Hole Problems
HR - Hours
PP - Pump Pressure
PR - Penetration Rate
TD - Total Depth/Casing Point
TQ - Torque
TW - Twist Off
WC - Weather Conditions
WO - Washout -DrillString
Ref : Reed Hycalog PDC & Roller Cone Product Technology Reference Information
32. Bits and Holemaking
IPM
BIT RECORD
Well :
BIT RECORD
Date :
Bit Data
BHA Bit Size Bit type Serial IADC Nozzles Depth Depth Drilling ROP Bit krevs WOB Rot Flow Press Inc Mud Total Total Total Dull
No. No. (inch) & maker Number Code (1/32") IN (m)
OUT (m) Time (m/hr)(drilling)(Klbs) (RPM) (GPM) (psi) (deg) SG mtr hrs krevs I O D L B G O R
1 1 16 T11C L15264 115
3 x 18, 1
x 16
15 420 18.04 22.45 151.50 10-25 120 820 1450 0 1.07 405 18.04 152 0 1 WT A E I NO TD
2 2RR 12 1/4 DSX113 204556 PDC 8 x 13 420 422 0.50 4.00 1.22 2-10 60 680 1000 0.00 1.15 2 0.50 1 0 1 WT S X I CTBHA
4 2RR2 12 1/4 DSX113 204556 PDC 8 x 13 1408 1714 16.54 18.50 119.09 25-35 120 820 1900 1.00 1.19 308 17.04 120 1 3 WT A X I PN TD
Run Data Bit life Grading
To be filled up at wellsite
โขBHA nb does not always = bit nb
โขDrilling time = bit time on bottom (โ Mud loggers)
โขKrevs = 1000 bit revolution (โ Mud loggers)
35. Bits and Holemaking
IPM
CIRCULATING PRESSURE
(standpipe pressure with bit off bottom)
Nozzles
Restriction
Wash out
Pumps
Mud Weight
Flow Rate
Mud
Properties
Air in Mud
Drilling Problem Identification
36. Bits and Holemaking
IPM
TORQUE
WOB
Hole Angle
Wash out
Formation
Mud Weight
Hole Cleaning
Mud
Properties
Junk
Bit Related RPM
Reaming Dry Drilling
Drilling Problem Identification
37. Bits and Holemaking
IPM
RATE OF PENETRATION
RPM/WOB
Hole Angle
Wash out
Formation
Overbalance
Hydraulics
Bit Related
Junk
Drilling Problem Identification
38. Bits and Holemaking
IPM
Condition of Dull Bit Possible Causes Possible Remedies
Excessive bearing wear Excessive rotary speed
Excessive rotating time
Excessive WOB
Excessive sand in circulating system
Un-stabilised drill collars
Improper bit type
Slower rotary speed
Reduced rotating hours
Lighter WOB
Removal of sand from circulating fluid
Stabilise drill collars
Use harder formation bit type with
stronger bearing structure
Excessive broken teeth Improper bit type
Improper break-in procedure used
for new bit
Excessive WOB for type used
Use harder formation bit type having
more teeth
Proper break-in procedure used for new
bit
Lighter WOB
Unbalanced tooth wear Improper bit type
Improper break-in procedure used
for new bit
Use of different bit type based upon the
rows of teeth which are excessively
worn on the dull bit
Proper break-in procedure used for new
bit
Excessive tooth wear Excessive rotary speed
Improper bit type
Use of nonhardfaced type
Slower rotary speed
Use of harder formation bit type having
a greater number of teeth
Use of bit type havinghardfaced teeth
Fluid cut teeth & cone Excessive circulation rate of fluid
Excessive sand in circulating system
Reduction in circulation fluid rate
Removal of sand from circulation fluid
Excessively
undergauge
Improper bit type
Excessive rotating time
Use of bit having greater gauge
protection
Reduce rotating hours
Skidded due to balling Excessive WOB
Improper bit type
Insufficient fluid circulation rate
Lighter WOB
Use of softer formation bit type having
teeth more widely spaced
Increase fluid circulation rate
ROLLER CONE BITS
Drilling Problem Identification
39. Bits and Holemaking
IPM
Condition of Dull Bit Possible Cause Possible Remedies
Polished diamonds Rotating in a hard formation
without making hole
Add WOB or select a bit with
smaller diamonds/cutters
Shattered diamonds Improper stabilisation
Abnormal vibrations
Improper handling
Correct the stabilisation
Reduce the vibration by
changing the RPM
Proper handling
Sheared diamonds Improper break-in,
Broken nose stones
Clean bottom of hole,
Correct break-in procedure
Burned (flattened)
diamonds
Inadequate cooling Increase the circulation rate to
improve cooling
Burned bit Overheating as a result of
plugging and/or balling up
Take care of proper hydraulics
Heat checking of PDC
supports or bit body
(matrix)
Overheating
Worn throat Fragments of hard formation
rolling in the throat
Proper hydraulics
Loss of gauge Long intervals reamed with
insufficient cooling due to
clogged junk slots
When reaming minimise RPM
and bit weight
Junk damage Junk in hole just ahead of the
first diamond bit used
Clean bottom on previous bit
run with a junk basket in the
string
FIXED CUTTER BITS
Drilling Problem Identification
40. Bits and Holemaking
IPM
Bit performance
โข Main function: ROP and longevity
โข Drilling fluid is circulated through passageways in
the bit to remove cuttings and apply hydraulic
power to improve ROP
โข ROP is a function of WOB, RPM, mud properties
and hydraulic efficiency
41. Bits and Holemaking
IPM
Cutting Structure Comparisons
HP83
EHP41H
Faster Drilling
Less Durable
Slower Drilling
More Durable
42
43. Bits and Holemaking
IPM
โข Under no circumstances should the cutting structure of fixed cutter bit be allowed to contact any steel surfac
โข All bits should be gauged with an appropriately sized gauge ring
โข Bit serial number should be recorded, together with the bit type and diameter.
โข Tricone bits should be made up to the drill string using a correctly sized bit breaker.
โข Fixed cutter bits should be โwalkedโ by hand before applying correct torque.
โข Natural diamond bits, impregnated bits and TSP bits have a fixed TFA which can not be modified at the rig si
Bit Handling and Make up
44. Bits and Holemaking
IPM
Roller Cone Bits
Running in
โข Make the bit up to proper torque.
โข Lower the bit slowly through ledges and dog legs
โข Lower the bit slowly at liner tops
Roller cone bits are not designed for reaming. If reaming is required
then it should be undertaken with light weight and low RPM
โข Protect nozzles from plugging
Establish a bottom hole pattern
โข Rotate the bit and circulate when approaching bottom.
This will prevent plugged nozzles and clear out hole fill.
โข Lightly tag the bottom with low RPM.
โข Gradually increase the RPM.
โข Gradually increase weight on WOB.
Before re-running green bits
โข Make sure the bit is in gauge.
โข Check any bit for complete cutting structure.
โข Check any sealed bearing bit for effective seals.
โข Soak any sealed bearing bit in water or diesel to loosen formation
packed in the reservoir cap equalisation ports.
โข Re-grease l4ยพ" diameter and larger open bearing bits.
Bit Running Procedures
45. Bits and Holemaking
IPM
Fixed Cutter Bits
PREPARATION
โข Before running a diamond bit into the hole, have a junk basket run on the previous bit.
โข After the previous bit is pulled, inspect it for junk damage and other wear, then gauge it.
โข If the previous bit appears OK, the bit may be prepared to be run into the hole.
โข Check O-ring and install nozzles, if appropriate, using the correct nozzle spanner as
supplied by the bit manufacturer.
โข Check for cutter damage.
โข Check that the bit is within tolerance on diameter and that there is no foreign material inside it.
Bit Running Procedures
46. Bits and Holemaking
IPM
Fixed Cutter Bits
RUNNING THE BIT (ROTARY ASSEMBLY)
โข Handle the fixed cutter bit with care. DO NOT set the bit down without placing wood or a rubber pad
beneath the diamond cutters.
โข A correct bit breaker should be used and the bit should be made up to the correct torque as determined
by the pin connection size.
โข Care should be taken in running the bit through the rotary table and through any known tight spots.
Hitting ledges or running through tight spots carelessly may damage the cutters or gauge.
โข Reaming is not recommended, however, if necessary, pick up the string and run the maximum fluid possible.
Rotate at about 60 RPM. Advance bit through tight spot with no more than 4000 pounds weight on bit (WOB) at any time.
โข As hole bottom is approached, the last three joints should be washed down slowly at full flow and with
40 to 60 RPM to avoid plugging the bit with fill.
โข Once the bottom is located, the bit should be lifted just off bottom (0 to 1 foot if possible) and
full volume circulated while slowly rotating for about 5 to 10 minutes.
โข After circulating, ease back to bottom and establish the bottom hole pattern.
โข When ready to start drilling, increase the rotary speed to about 100 RPM and start cutting a new bottom hole pattern
with approx. 1000 to 4000 pounds WOB.
โข Cut at least one foot in this manner before determining optimum bit weight and RPM for drilling.
โข Determine optimum ROP by conducting a drill-off test.
Bit Running Procedures
47. Bits and Holemaking
IPM
Fixed Cutter Bits
RUNNING THE BIT (PDM or TURBINE)
โข Start the pumps and increase to the desired flow rate when approaching bottom.
โข After a short cleaning period, lower the bit to bottom and increase WOB slowly.
โข After establishing a bottom hole pattern, additional weight may be slowly added.
โข As weight is increased, pump pressure will increase, so the differential pressure and
WOB must be kept within the recommended downhole motor specifications.
โข drillpipe should be slowly rotated to prevent differential sticking.
โข All other operating practices are as per standard practices.
Bit Running Procedures