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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 148
Literature Review of Polypropylene Fiber in M-50 Grade of Concrete in
different Proportions
Jahid Patel1, Atul Kute2, Akash Thosar3, Sujit Gaikwad3
1,2,3,4Undergraduate Student, Dept. of Civil Engineering, Indira College of Engineering and Management, Pune,
Maharashtra, India
-----------------------------------------------------------------------------***----------------------------------------------------------------------------
Abstract - The paper deals with the effects of addition of
various proportions of polypropylene fibers on the
properties of High strength concrete. An increase in shear
strength and flexural strength was found. The main aim of
the investigation program was to first prepare the strength
of concrete of grade M50 with locally available ingredient
and then to study effects of different proportion of
Polypropylene fiber and find optimum range of
Polypropylene fiber content is 0.5%,1.0%,1.5% in the mix.
The concrete specimens were tested atdifferentagelevel for
mechanical properties of concrete, namely, cube
compressive strength, flexural strength and other test were
conducted for cement, chemical admixture,coarseaggregate
& fine aggregate. The study hence gave a significant
reduction in settlementand dryingshrinkage withouthaving
any significant change in compressive strength for the
concrete mixes reinforced with fiber. Further, an improved
abrasion resistance for the concrete mixes reinforced with
fiber was also observed.
Keywords: Concrete; synthetic fiber; drying shrinkage;
settlement; abrasion resistance.
INTRODUCTION
Last four decades, the polymeric materials are used to resist
weathering action, chemical attack, abrasion and other
degradation processes duringthelifeofstructure.Ingeneral,
the reinforcement of brittle building materials with fibers
has been known from ancient period such as putting straw
into the mud for housing walls or reinforcing mortar using
animal hair etc. Many materials like jute, bamboo, coconut,
rice husk, cane bagasse, and sawdust as well as synthetic
materials such as polyvinyl alcohol, polypropylene (PP),
polyethylene, polyamides etc. have also been used for
reinforcing the concrete .The concrete mixture with
polypropylene fiber results in the fewer rate of bleedingand
segregation as compared to plain concrete. This is because
the fibers hold the concrete togetherandthusslowdownthe
settlement of aggregates. The fibers also distribute these
tensile stresses more evenly throughout the concrete. The
mixture which is prepared from PP fiber increases the
compressive and tensile strength. Crack also play an
important role as they change concrete structures into
permeable elements and consequently with a high risk of
corrosion. Cracks makes the structure aesthetically
unacceptable as well as reduce the life of structure.
Therefore, to reduce cracks we should have to add PP fiber
in concrete.
Casting: Casting consists of lying of concrete made from
proper proportion of cement, sand and aggregate with
required water cement ratio. Casting itself has its proper
sequence which is to be followed. Casting can be done either
by hand mixing or also by concrete mixturemachine.Mostly
batching plant is used when the mass concreting work is
involved. In such cases, special type of RMC (Ready Mix
Concrete) vehicleisneeded.Fourexperimental work,casting
was done on following steps: Casting 0f parent specimen.
Material: Materials used in this experimental work includes
Ordinary Portland cement (43 grade), crushed coarse
aggregate of size of 10 mm and 20 mm, river sand, silica
fume, tap water, Conplast SP430G8 High-Range Water-
Reducing Admixture and also polypropylene fibers. The
short description of the materials used in the study is given
below.
Cement: The cement used is Ordinary Portland cement
(53Grade) having specific gravity of 3.15. the Initial and the
final setting times of the cement were 69 min and 195 min,
respectively. Its chemical composition is given in Table 1.
Table 1: Chemical composition of cement. (%)
Oxide Cement
SiO2 19.71
Al2O3 5.20
Fe2O3 3.73
CaO 62.91
MgO 2.54
SO3 2.72
K2O 0.90
Na2O3 0.25
LOI 0.96
Aggregate:
1. Fine Aggregate (Sand):
Good quality river sand was used as a fine aggregate. Ref.
Code : IS: 383 & 2386
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 149
Table 3: Results of tests on Fine Aggregate
Description Results
Fineness Modules 3.50
Zone II
Water Absorption 2.10
Specific Gravity 2.59
Silt Content 1.00
2. Coarse Aggregate: Ref. Code: IS: 2386 & 383
Table 4: Results of tests on Coarse Aggregate
Tests Results
Coarse aggregate (kapchi)
Water Absorption 1.80
Specific Gravity 2.77
Impact Value 10.70
Crushing Value 13.90
Coarse Aggregate (Grit)
Water Absorption 2.10
Specific Gravity 2.78
1. TEST METHODLOGY
According to the feasibility of experimental set-up and
laboratory conditions, we have adopted the size of the
concrete specimen as 150 x 150 x 150 mm. First of all,
casting of approximately 27 numbers of specimens was
carried out and was kept for the curing period of 28 days.
Concrete grade of M50 and water-cement ratio of 0.4 was
adopted. Total 27 numbers of specimens were casted of
which 09 cubes were casted using normal design and
remaining 09 numbers were constructed using standard
polypropylene fibres and the remaining 09 were casted
using double the concentration of fibres.
Application of load was undertaken with the help of Digital
Compressive .there are different methods of testing.
2. TESTING PROGRAMME:
1. Compressive Strength:
The cube specimen was placed in the machine, having
capacity 2000kN. Then the load was applied at an rate of
approximately140kg/sq.cm/minunlesstheresistanceofthe
specimen to the increasing load can be sustained, and was
shown in Figure 1.
Figure 1: Test for Compressive Strength
2. Flexural Strength:
The specimen was placed in the machine in such a manner
that the load was applied to the uppermost surface as castin
the mold, along two lines spaced 13.33cm apart. The axis of
the specimen was carefully aligned with the axis of the
loading device. The load was applied through two similar
steel rollers, 38mm in diameter, mounted at the third points
of the supporting span that is spaced at 13.33cm centre to
centre. The load was applied with out shock and increasing
continuously at a rate of 180 kg/minuntil thespecimenfiled.
Test results are presented in Table 6.The failure pattern has
been presented in Figure 2.
Figure 2: Test for Flexural Strength of Concrete
3. Splitting Tensile Strength:
The cylinder specimen was placed in horizontal pattern in
the centering with packing or loading pieces carefully
positioned along the top and the bottom of the plane of
loading of specimen. The load was also applied without
shock and also increased continuouslyata nominal rate with
in the range 1.2 N/mm2/min to2.4N/mm2/minuntil failure
of the specimen. The maximum load applied was recorded
after failure. Appearance of concrete and unused features in
the type of failure were also observed are shown in Figure
3.The test results are presented in Table 7.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 150
Figure 3: Test for Splitting Tensile Strength
3. Mix Design
The process of selecting suitableingredientsofconcreteand
determining their relative amounts with the objective of
producing a concrete of the required, strength, durability,
and workability as economically as possible, is termed the
concrete mix design. The proportioning of ingredient of
concrete is governed by the required performance of
concrete in 2 states, namely the plastic and the hardened
states. If the plastic concrete is not workable, it cannot be
properly placed andcompacted.Theproperty of workability,
therefore, becomes of vital importance. The compressive
strength of hardened concrete whichisgenerallyconsidered
to be an index of its other properties, depends upon many
factors, e.g. quality and quantity of cement, water and
aggregates; batching and mixing; placing, compaction and
curing. The cost of concrete is made up of the cost of
materials, plant and labour. The variations in the cost of
materials arise from the fact that the cement is several times
costly than the aggregate, thus the aimistoproduceasleana
mix as possible. From technical point of view the rich mixes
may lead to high shrinkage and cracking in the structural
concrete, and to evolution of high heat of hydration in mass
concrete which may cause cracking. Performance of
Polypropylene Fibre Reinforced .The actual cost of concrete
is related to the cost of materials required for producing a
minimum meanstrengthcalledcharacteristic strengththatis
specified by the designer of the structure. This depends on
the quality control measures, but there is no doubt that the
quality control adds to the cost of concrete. The extent of
quality control is often an economic compromise, and
depends on the size and type of job. The cost of labour
depends on the workability of mix, e.g., a concrete mix of
inadequate workability may result in a high cost of labour to
obtain a degree of compaction with available equipment.
4. LIMITATION
I. Avoid micro cracks in concrete.
II. Improved closed surface of concrete
III. Excellent crack reduction in early-age concrete.
IV. Better concrete durability & reduced surface dusting.
V. Improves mix cohesiveness.
VI. Significant improvementinfreeze-thawcycleresistance.
VII. It is poor with fire resisting properties
VIII. It probablydecreasestheshearstrengthofconcrete.
5. CONCLUSIONS
I. In this project, we compared the strength of M-50 grade
concrete cubes with that of cubes casted using
polypropylene fibers in different proportions.
II. The compressive strength was compared of the cubes
prepared.
III. we found out that cubes prepared using 15g of
polypropylene fibers inconcretegavegoodcompressive
strength
IV. we suggest that since the strength of concrete increases
with the addition of fiber, fibers can be added to the
concrete for the structure and it can be used in the
construction of high rise buildings, bridges etc.
V. Suitability of Concrete Reinforced with Synthetic Fiber
for the Construction of Pavements.
6. REFERENCES
I. (The effect of polypropylene fiber in fiber reinforced
concrete ) 1MR. Mehul J. Patel, 2 MRS. S. M. KULKARNI,
II. (Effect of polypropylene concrete on high strength
concrete) 1MR. Mehul J. Patel, 2 MRS. S. M. KULKARNI,
III. (Properties and Applications of Fiber Reinforced
Concrete) FAISAL FOUAD WAFA
IV. (A comparative study of polypropylene fibre reinforced
concrete with plain cement concrete) Mahendra
Prasad1, Chandak Rajeev2 and Grover Rakesh2*
(Suitability of Concrete Reinforced with Synthetic Fiber for
the Construction of Pavements) Rakesh Kumar, Pankaj Goel
and Renu Mathur

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IRJET- Literature Review of Polypropylene Fiber in M-50 Grade of Concrete in Different Proportions

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 148 Literature Review of Polypropylene Fiber in M-50 Grade of Concrete in different Proportions Jahid Patel1, Atul Kute2, Akash Thosar3, Sujit Gaikwad3 1,2,3,4Undergraduate Student, Dept. of Civil Engineering, Indira College of Engineering and Management, Pune, Maharashtra, India -----------------------------------------------------------------------------***---------------------------------------------------------------------------- Abstract - The paper deals with the effects of addition of various proportions of polypropylene fibers on the properties of High strength concrete. An increase in shear strength and flexural strength was found. The main aim of the investigation program was to first prepare the strength of concrete of grade M50 with locally available ingredient and then to study effects of different proportion of Polypropylene fiber and find optimum range of Polypropylene fiber content is 0.5%,1.0%,1.5% in the mix. The concrete specimens were tested atdifferentagelevel for mechanical properties of concrete, namely, cube compressive strength, flexural strength and other test were conducted for cement, chemical admixture,coarseaggregate & fine aggregate. The study hence gave a significant reduction in settlementand dryingshrinkage withouthaving any significant change in compressive strength for the concrete mixes reinforced with fiber. Further, an improved abrasion resistance for the concrete mixes reinforced with fiber was also observed. Keywords: Concrete; synthetic fiber; drying shrinkage; settlement; abrasion resistance. INTRODUCTION Last four decades, the polymeric materials are used to resist weathering action, chemical attack, abrasion and other degradation processes duringthelifeofstructure.Ingeneral, the reinforcement of brittle building materials with fibers has been known from ancient period such as putting straw into the mud for housing walls or reinforcing mortar using animal hair etc. Many materials like jute, bamboo, coconut, rice husk, cane bagasse, and sawdust as well as synthetic materials such as polyvinyl alcohol, polypropylene (PP), polyethylene, polyamides etc. have also been used for reinforcing the concrete .The concrete mixture with polypropylene fiber results in the fewer rate of bleedingand segregation as compared to plain concrete. This is because the fibers hold the concrete togetherandthusslowdownthe settlement of aggregates. The fibers also distribute these tensile stresses more evenly throughout the concrete. The mixture which is prepared from PP fiber increases the compressive and tensile strength. Crack also play an important role as they change concrete structures into permeable elements and consequently with a high risk of corrosion. Cracks makes the structure aesthetically unacceptable as well as reduce the life of structure. Therefore, to reduce cracks we should have to add PP fiber in concrete. Casting: Casting consists of lying of concrete made from proper proportion of cement, sand and aggregate with required water cement ratio. Casting itself has its proper sequence which is to be followed. Casting can be done either by hand mixing or also by concrete mixturemachine.Mostly batching plant is used when the mass concreting work is involved. In such cases, special type of RMC (Ready Mix Concrete) vehicleisneeded.Fourexperimental work,casting was done on following steps: Casting 0f parent specimen. Material: Materials used in this experimental work includes Ordinary Portland cement (43 grade), crushed coarse aggregate of size of 10 mm and 20 mm, river sand, silica fume, tap water, Conplast SP430G8 High-Range Water- Reducing Admixture and also polypropylene fibers. The short description of the materials used in the study is given below. Cement: The cement used is Ordinary Portland cement (53Grade) having specific gravity of 3.15. the Initial and the final setting times of the cement were 69 min and 195 min, respectively. Its chemical composition is given in Table 1. Table 1: Chemical composition of cement. (%) Oxide Cement SiO2 19.71 Al2O3 5.20 Fe2O3 3.73 CaO 62.91 MgO 2.54 SO3 2.72 K2O 0.90 Na2O3 0.25 LOI 0.96 Aggregate: 1. Fine Aggregate (Sand): Good quality river sand was used as a fine aggregate. Ref. Code : IS: 383 & 2386
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 149 Table 3: Results of tests on Fine Aggregate Description Results Fineness Modules 3.50 Zone II Water Absorption 2.10 Specific Gravity 2.59 Silt Content 1.00 2. Coarse Aggregate: Ref. Code: IS: 2386 & 383 Table 4: Results of tests on Coarse Aggregate Tests Results Coarse aggregate (kapchi) Water Absorption 1.80 Specific Gravity 2.77 Impact Value 10.70 Crushing Value 13.90 Coarse Aggregate (Grit) Water Absorption 2.10 Specific Gravity 2.78 1. TEST METHODLOGY According to the feasibility of experimental set-up and laboratory conditions, we have adopted the size of the concrete specimen as 150 x 150 x 150 mm. First of all, casting of approximately 27 numbers of specimens was carried out and was kept for the curing period of 28 days. Concrete grade of M50 and water-cement ratio of 0.4 was adopted. Total 27 numbers of specimens were casted of which 09 cubes were casted using normal design and remaining 09 numbers were constructed using standard polypropylene fibres and the remaining 09 were casted using double the concentration of fibres. Application of load was undertaken with the help of Digital Compressive .there are different methods of testing. 2. TESTING PROGRAMME: 1. Compressive Strength: The cube specimen was placed in the machine, having capacity 2000kN. Then the load was applied at an rate of approximately140kg/sq.cm/minunlesstheresistanceofthe specimen to the increasing load can be sustained, and was shown in Figure 1. Figure 1: Test for Compressive Strength 2. Flexural Strength: The specimen was placed in the machine in such a manner that the load was applied to the uppermost surface as castin the mold, along two lines spaced 13.33cm apart. The axis of the specimen was carefully aligned with the axis of the loading device. The load was applied through two similar steel rollers, 38mm in diameter, mounted at the third points of the supporting span that is spaced at 13.33cm centre to centre. The load was applied with out shock and increasing continuously at a rate of 180 kg/minuntil thespecimenfiled. Test results are presented in Table 6.The failure pattern has been presented in Figure 2. Figure 2: Test for Flexural Strength of Concrete 3. Splitting Tensile Strength: The cylinder specimen was placed in horizontal pattern in the centering with packing or loading pieces carefully positioned along the top and the bottom of the plane of loading of specimen. The load was also applied without shock and also increased continuouslyata nominal rate with in the range 1.2 N/mm2/min to2.4N/mm2/minuntil failure of the specimen. The maximum load applied was recorded after failure. Appearance of concrete and unused features in the type of failure were also observed are shown in Figure 3.The test results are presented in Table 7.
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 150 Figure 3: Test for Splitting Tensile Strength 3. Mix Design The process of selecting suitableingredientsofconcreteand determining their relative amounts with the objective of producing a concrete of the required, strength, durability, and workability as economically as possible, is termed the concrete mix design. The proportioning of ingredient of concrete is governed by the required performance of concrete in 2 states, namely the plastic and the hardened states. If the plastic concrete is not workable, it cannot be properly placed andcompacted.Theproperty of workability, therefore, becomes of vital importance. The compressive strength of hardened concrete whichisgenerallyconsidered to be an index of its other properties, depends upon many factors, e.g. quality and quantity of cement, water and aggregates; batching and mixing; placing, compaction and curing. The cost of concrete is made up of the cost of materials, plant and labour. The variations in the cost of materials arise from the fact that the cement is several times costly than the aggregate, thus the aimistoproduceasleana mix as possible. From technical point of view the rich mixes may lead to high shrinkage and cracking in the structural concrete, and to evolution of high heat of hydration in mass concrete which may cause cracking. Performance of Polypropylene Fibre Reinforced .The actual cost of concrete is related to the cost of materials required for producing a minimum meanstrengthcalledcharacteristic strengththatis specified by the designer of the structure. This depends on the quality control measures, but there is no doubt that the quality control adds to the cost of concrete. The extent of quality control is often an economic compromise, and depends on the size and type of job. The cost of labour depends on the workability of mix, e.g., a concrete mix of inadequate workability may result in a high cost of labour to obtain a degree of compaction with available equipment. 4. LIMITATION I. Avoid micro cracks in concrete. II. Improved closed surface of concrete III. Excellent crack reduction in early-age concrete. IV. Better concrete durability & reduced surface dusting. V. Improves mix cohesiveness. VI. Significant improvementinfreeze-thawcycleresistance. VII. It is poor with fire resisting properties VIII. It probablydecreasestheshearstrengthofconcrete. 5. CONCLUSIONS I. In this project, we compared the strength of M-50 grade concrete cubes with that of cubes casted using polypropylene fibers in different proportions. II. The compressive strength was compared of the cubes prepared. III. we found out that cubes prepared using 15g of polypropylene fibers inconcretegavegoodcompressive strength IV. we suggest that since the strength of concrete increases with the addition of fiber, fibers can be added to the concrete for the structure and it can be used in the construction of high rise buildings, bridges etc. V. Suitability of Concrete Reinforced with Synthetic Fiber for the Construction of Pavements. 6. REFERENCES I. (The effect of polypropylene fiber in fiber reinforced concrete ) 1MR. Mehul J. Patel, 2 MRS. S. M. KULKARNI, II. (Effect of polypropylene concrete on high strength concrete) 1MR. Mehul J. Patel, 2 MRS. S. M. KULKARNI, III. (Properties and Applications of Fiber Reinforced Concrete) FAISAL FOUAD WAFA IV. (A comparative study of polypropylene fibre reinforced concrete with plain cement concrete) Mahendra Prasad1, Chandak Rajeev2 and Grover Rakesh2* (Suitability of Concrete Reinforced with Synthetic Fiber for the Construction of Pavements) Rakesh Kumar, Pankaj Goel and Renu Mathur