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International Journal of Engineering Research and Development
e-ISSN: 2278-067X, p-ISSN: 2278-800X, www.ijerd.com
Volume 11, Issue 06 (June 2015), PP.66-74
66
Numerical Deterministic Method of Including Saturation Effect
in the Performance Analysis of a Single-Phase Induction Motor
Peter Michael Enyong
Department of Electrical/Electronic Engineering Technology; Auchi Polytechnic, Auchi, Nigeria.
Abstract:- The effect of magnetic saturation was to be included in the performance analysis of an earlier
refurbished single-phase induction motor. The approach was to determine the machine saturation factor by
means of a numerical manual computation and to have this factor duly applied on the machine reactances by
means of which the saturated version of its reactances were obtained. The latter reactances were then used to
realize the required performance parameters of the motor with the non-linear influence of saturation thus
included. In this paper, the author details the numerical computations that yielded the saturation factor as Ksat
=1.18. The saturated machine reactances were then computed giving the value 2.29Ω each for the stator winding
reactance and the rotor winding reactance (referred to the stator), and the value 92.79Ω for the magnetizing
reactance. Thus, not less than a 15.24% general decrease in the motor reactances was observed. Also, by
numerical computations, the motor efficiency, running and starting torques were valued 68.4%, 7.80N-m and
8.14N-m, respectively. Other significant parameters determined under saturation include the input current, no-
load current and iron losses whose values were 8.65A, 4.28A and 131.16W, respectively. All these conduced to
a 2.92% decrease in the motor efficiency and a 17.1% increase in starting torque, whilst the net output power (in
kW) and the motor input power factor (in p.u.) remained virtually unchanged.
Keywords:- Single-phase Motor Parameters, Saturation Effect
I. INTRODUCTION
Apart from skin effect, saturation is another significant non-linear effect which often comes into play in
the performance of electrical machines. Indeed, the magnetic circuit in electrical machines gets inevitably
saturated in the course of operation. This is usually glaringly observed in the open-circuit characteristic of an
electrical machine. The latter comprises the linear “air-gap line” aspect and the non-linear “considerable iron
magnetization curve” aspect. For lower values of current input into the stator of an induction motor (meaning
lower values of applied voltage) the open-circuit characteristic is a straight line (meaning equal changes in
applied voltage give rise to corresponding equal changes in the concomitant input current). However, for higher
values of the input current, a departure from a straight-line (or linear) nature is observed, the characteristic now
assuming a curvature; indicating the manifestation of saturation according to the books in [1], [2] and the
journal in [3]. Despite the advantage of saturation in the realization of higher values of induction motor starting
and running torques as reflected in the journal in [4], adequate care is usually taken in the design and
construction of the magnetic circuit of an electrical machine to avoid such level of saturation as could
impoverish the machine dynamic response according to the book in [5] and the thesis in [6]. Moreover, the
presence of saturation in its effect limits the flux in the iron parts of the flux path concerned. Therefore, the
usual process in design is to calculate reactances on the assumption of infinite permeability, and then to apply a
saturation factor as stated in [5] and the journal in [7].
In arranging this work, the next section (i.e. Section 2) shall deal with the magnetic saturation factor
computation from relevant data earlier obtained. In Section 3, the motor saturated reactances shall be
determined. The relevant performance parameters with saturation effect shall also be computed. The 4th
and last
section shall handle discussion, conclusion and recommendation.
II NUMERICAL DETERMINATION OF MAGNETIC SATURATION FACTOR
Determination of rotating machine magnetic saturation factor, Ksat, often involves the computation of
the magnetomotive force, mmf, for each of the five aspects of the machine magnetic circuit, namely: the air-gap,
stator teeth, stator core, rotor teeth and rotor core sections as stipulated in the book in [8]. Consequently,
adequate knowledge of the stator and rotor punchings is required. The motor in question as shown in Fig.1 was a
1.5kW, 4-pole, 50Hz, 220V machine. Illustrations of the main parts and punchings are given in Fig.2, 3 and 4. It
was dismantled and the stator slots emptied to have all necessary measurements carried out before
refurbishment.
Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis...
67
Details of the measurements taken are: 1) stator bore diameter, D1 = 13.23cm; 2) stator bore axial
length, L = 11.5cm; 3) stator slot opening, b10 = 0.3cm; 4) stator slot depth, ds1 = 2.26cm; 5) stator tooth width at
the narrow end, bt1 = 0.55cm; 6) stator core depth, dcs; 7) stator number of slots, S1 = 36; 8) rotor number of
slots, S2 = 48; and 9) rotor slot opening, b20 = 0.08cm. Other significant items made available include a graph
for the selection of Carter‟s Coefficient and a graph of Magnetic Flux Density versus Magnetic Field Intensity
(precisely for Lohys core material). The said graphs are given here in Fig.5 and 6, respectively.
From the rated rotor speed, Nr = 1425rpm and considering a slip value, s = 0.05 p.u., the motor
synchronous speed, Ns = Nr/(1 – s) = 1425(1 – 0.05) = 1500rpm. Thus, the machine number of pole-pairs, p =
(60f)/Ns = (60x50)/1500 = 2. This parameter is greatly vital in the computations on hand.
A. Computation of the Air-gap Magnetomotive Force, MMFg
 Air-gap Length, lg = 0.013+(0.003D1/√p) = 0.013+(0.03x13.23/√2) = 0.03cm.
 Ratio of Stator Slot Opening to Air-gap Length, b10/lg = 0.3/0.03 = 10.
 From the graph of Fig.5, the associated stator Carter‟s Coefficient for semi-closed slots, Kcs = 0.82.
 Stator Slot Pitch, αs = πD1/S1 = π(13.23/36) =1.545cm.
 Stator Gap Coefficient, Kgs = αs/{αs – (b10Kcs)} = 1.1545/{1.1545 – (0.3x0.82)} = 1.271.
 Rotor Slot Pitch, αr = πD2/S2; D2 = D1 – 2lg = 13.23 – (2x0.03) = 13.17cm.
:. αr = 3.1416x13.17/48 = 0.86cm.
 Ratio of Rotor Slot Opening to Air-gap Length, b20/lg = 0.08/0.03 = 2.67.
Fig. 4: Rotor Round-Slot and Teeth Punching
(dc being conductor diameter)
D2
d20
bt2
b20
dc
r2
Rotor
Slot
Circle
Rotor
Drum
Diame-
ter
Slot Opening
Slot
Mouth
Rotor Core Section
Rotor
Tooth
dcrFig. 3: Round-bottom Stator
Slots and Teeth Punching
Semi-
circle
Stator
Tooth
Stator
Slot
Stator
Core
b11
b12 bt1
d10
d
1
1
d12
dcs
b
1
0
ds1
Slot Lip
Slot
M
ou
th
MainBowels
ofStatorSlotSlot
Ope
ning
b10
d11
Fig. 2: Overall and Effective Parts
and Dimensions of the Stator.
dcs
Dow
1
ds1
D1
b10
Lo
L
d
Fig.1: Motor as Dismantled
for Measurements and Inspection
Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis...
68
 From the graph of Fig.5, the associated rotor Carter‟s Coefficient for semi-closed slots, Kcr = 0.42.
 Rotor Gap Coefficient, Kgr = αr/{αr – (b20Kcr)} = 0.86/{0.86 – (0.08x0.42)} = 1.04.
 Air-gap Coefficient, Kg = KgsKgr = 1.271x1.04 = 1.322.
 Air-gap Area, Ag = τL = (πD1/2p)L = πD1L/2p = 3.1416x13.23x11.5/(2x2) =119.5cm2
 Effective Gap Length, l′g = Kglg = 1.322x0.03 = 0.04cm.
 Total Flux per Pole, Φp = (2/π) Ast Bt1; Ast = bt1tpLi; tp = S1/(2p); Li = liL; li = 0.92 to 0.95.
where Ast – stator teeth area per pole, Bt1 – stator teeth flux density (1.2 to 1.7T and 1.35T
recommended), tp – stator number of teeth per pole, Li – effective stator iron length, and li – iron
stacking factor (0.935 being selected here).
i.e. Φp = (2/π)bt1S1/(2p)( 0.935L)1.35 = 0.4bt1(S1/p)L(10-4
) Wb, the multiplying factor of 10-4
accounting for conversion of dimensions from cm to m.
: . Φp = 0.4x0.55x(36/2)x11.5x(10-4
) = 0.00455Wb
 Air-gap Flux Density, Bg = Φp/{(2/π)Ag} = 0.00455/{0.6366x(119.5x10-4
)} = 0.598Tesla.
 Air-gap Magnetomotive Force, MMFg = (1/μ0)Bgl′g = {1/(4π*10-7
)}x0.598x(0.04x10-2
) = 190AT.
B. Computation of the Stator Teeth Magnetomotive Force, MMFst
 Magnetic Field Intensity corresponding to the stator teeth flux density, Bt1 = 1.35Tesla as obtained
from the graph of Fig.6 for Lohys punching is Hst = 470AT/m
 Length of Flux Path in the Stator Teeth, hst = d10+ d11+ d12+bottom semi-circle = ds1 = 2.26cm
 Stator Teeth Magnetomotive Force, MMFst = Hsthst = 470x(2.26x10-2
) = 10.6AT
C. Computation of the Stator Core Magnetomotive Force, MMFcs
 Magnetic Flux in the Stator Core Section, Φcs = Φp/2 = 0.00455/2 = 0.002275Wb
 Sectional Area of Stator Core, Acs = Lidcs = 0.935Ldcs = 0.935x11.5x1.9 = 20.43cm2
 Magnetic Flux Density in the Stator Core, Bcs = Φcs/Acs = 0.002275/(20.43x10-4
) = 1.1Tesla
 Magnetic Field Intensity corresponding to Bt1 = 1.11Tesla as obtained from the graph of Fig.6 for
Lohys punching is Hcs = 230AT/m
 Length of Flux Path in the Stator Core, hcs = {π(Do – dcs)/2}/(2p);
Do = D1+2(ds1+dcs) = [π(D1+2ds1+dcs)/2]/(2p) = [3.1416{13.23+(2x2.26)+1.9}/2]/(2x2)
= 7.72cm
 Stator Core Magnetomotive Force, MMFcs = Hcshcs = 230x(7.72x10-2
) = 17.8AT
Fig. 5: Carter‟s Coefficient for Semi-Closed and Open Slots
Ratio of Slot Opening to Gap Length (bo/lg)
Carter’sCoefficient
0 2 4 6 8 10 12
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
(i)
(ii)
(i) -- For Semi-
closed Slots
(ii) -- For Open
Slots
Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis...
69
D. Computation of the Rotor Teeth Magnetomotive Force, MMFrt
 Area of all Rotor Teeth per Pole, Art = Libt2(S2/2p); bt2 = (0.9 to 0.95)(S1/S2)bt1, and with a typical
factor of 0.95 being adopted, bt2 = 0.95)(36/48)(0.55) = 0.3919cm
: . Art = 0.935Lbt2(S2/2p) = 0.935x11.5x0.3919x48/(2x2) = 50.57cm2
 Magnetic Flux Density in the Rotor Teeth, Bt2 = Φp/{(2/π)Art} = 0.00455/{(2/π)(50.57x10-4
)}
= 1.4Tesla
 Magnetic Field Intensity corresponding to Bt2 = 1.4Tesla as obtained from the graph of Fig.6 for Lohys
punching is Hrt = 560AT/m
 Length of Flux Path in the Rotor Teeth, hrt = 2r2+d20; d20 to be assumed equal to
b20 (= 0.07 to 0.08cm where not given or measured, according to [14]). Here by measurement b20 = 0.08cm =
d20. The radius of rotor slot circle, r2 = [π{D2 – 2d20} – S2bt2]/{2(S2 + π)}
= [3.1416{13.17 – (2x0.08)} – (48x0.3919)]/{2x(48+3.1416)} = 0.2157cm
: . hrt = (2x0.2157) + 0.08 = 0.5114cm
 Rotor Teeth Magnetomotive Force, MMFrt = Hrthrt = 560x(0.5114x10-2
) = 2.9AT
E. Computation of the Rotor Core Magnetomotive Force, MMFcs
 Magnetic Flux in the Rotor Core Section, Φcr = Φp/2 = 0.00455/2 = 0.002275Wb
 Sectional Area of Rotor Core, Acr = Lidcr; dcr being safely assumed as
0.95dcs(=1.805cm) i.e. Acr = (0.935L)(0.95dcs) = (0.935x11.5)x1.805 = 19.4cm2
 Magnetic Flux Density in the Rotor Core, Bcr = Φcr/Acr = 0.002275/(19.4x10-4
) = 1.17Tesla
 Magnetic Field Intensity corresponding to Bcr = 1.17Tesla as obtained from the graph of Fig.6 for
Lohys punching is Hcs = 280AT/m
 Length of Flux Path in the Rotor Core, hcr = [π{2r2+d20+ dcr}/2]/(2p);
= [3.1416{(2x0.2157)+0.08+1.805}/2]/(2x2) = 0.9097cm
 Rotor Core Magnetomotive Force, MMFcs = Hcshcs = 280x(0.9097x10-2
) = 2.5AT
F. Computation of the Magnetic Saturation Factors
 Total Motor Magnetomotive Force, MMFtot = 190 + 10.6 + 17.8 + 2.9 + 2.5 = 224
 Magnetic Saturation Factor, Ksat = MMFtot/MMFg = 224/190 = 1.18
 The Ratio of All Iron Magnetomotive Force (MMFir) to Gap Magnetomotive Force is given as Specific
Magnetic Saturation Factor, K′sat = (10.6 + 17.8 + 2.9 + 2.5)/190 = 0.18
II. SATURATED EQUIVALENT CIRCUIT & PERFORMANCE PARAMETERS
A. Complete Equivalent Circuit of the Single-Phase Induction Motor
The performance details of a given motor are often obtained by means of the equivalent circuit
parameters of the machine, which are themselves obtainable from the relevant complete equivalent circuit of the
motor. An equivalent circuit of a machine has been defined as a system of static elements in which the currents
Magnetic Field Intensity, H (AT/m)
MagneticFluxDensity,B(Tesla)
0 2 4 6 8 10 12 14 16
0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
x102
(i)
(ii)
(i) -- Lohys
(ii) -- Stalloy
Fig. 6: Magnetization Curves of Two Magnetic Materials
Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis...
70
and voltages satisfy the same equations as the machine according to the book in[9]. The complete equivalent
circuit of a single-phase motor is as shown in Fig.7 and arises from the fact that current in a single-phase
winding produces a pulsating magnetic field, not a rotating one which is applicable to the 3-phase motors.
Thus, the performance analysis of a single-phase motor can only be placed on the same basis as the 3-
phase version if its pulsating magnetomotiveforce (mmf) is represented by two fields of constant amplitude
rotating in opposite directions as found in the books in [10], [11].
B. Determination of the Saturated Motor Parameters:
1) The Equivalent Circuit Resistances and Saturated Reactances: As of a standard stipulation in [12],
the equivalent circuit parameters are often determined by means of three tests, namely: stator winding d.c.
resistance test, open-circuit test and short-circuit test. The unsaturated reactances and the temperature-corrected
resistances as earlier obtained from these tests have the values: r′1 = 2.526Ω (corrected stator winding
resistance), r′21 = 2.584Ω (corrected rotor winding resistance referred to stator), r′m = 14.34Ω (corrected core-
loss resistance), x1 = x21 = 2.702Ω (unsaturated stator and rotor winding reactances, respectively) and xm =
109.49Ω (unsaturated magnetizing reactance) as found in the thesis in [13]. The resistances were obtained at
35o
C and needed to be corrected to their values at 75o
C following the standard provided in [14].
It is to be noted that, the saturation factor, Ksat, is as well defined in terms of equivalent circuit
reactances as the ratio of x(unsaturated) to x(saturated); where the saturated equivalent circuit reactance, x(saturated), is that
obtained from a full-voltage short-circuit test at 75o
C according to [14]. Hence, the saturated version of the
equivalent circuit reactances were now realized as x′1 = x′21 = 2.702/1.18 = 2.29Ω (for the stator and rotor
windings, respectively) and x′m = 109.49/1.18 = 92.79Ω (for the magnetized core or iron).
2) The Relevant Motor Performance Parameters with Saturation Effect: These were obtained from the solution
of the complete equivalent circuit using the saturated reactances and corrected resistances under the following
conditions: full-load (with slip, sf = 0.05), open-circuit (with slip, sf = 0) and short-circuit (with slip, sf = 1).
Under Full-Load Condition −
Z1 = 2.5265 + j2.29 (stator impedance)
Z2(f) = 25.84 + j1.145 = 25.8654∟(2.54o
) (forward rotor impedance)
Zm/2 = 7.17 + j46.4 = 46.9507∟(81.22o
) (i.e. ½ core magnetizing impedance)
Z2(b) = 0.6626 + j1.145 = 1.3229∟(59.94o
(backward rotor impedance)
Let Z2(fp) and Z2(bp) be the effective impedances of the forward and backward paralleled circuits, respectively.
Thus,
Z2(fp) = Z2(f)*(Zm/2)/{Z2(f) + (Zm/2)} = 20.981∟(28.53o
) = 18.4332 + j10.0209
Z2(bp) = Z2(b)*(Zm/2)/{Z2(b) + (Zm/2)} = 1.289∟(60.51o
) = 0.6345 + j1.122
Motor input impedance is obtained as
Zin = Z1 + Z2(fp) + Z2(bp) = 21.3131 + j13.3832 = 25.43∟(31.88o
)
The full-load input current is realized as
Iin = V1/Zin = {220∟(0o
)}/{25.43∟(31.88o
)} = 8.6512∟(-31.88o
)
Input power factor on full load is
cosϕin = cos 31.88o
= 0.849 p.u.(lagging)
Forward and backward rotor currents are, respectively
I21(f) = Iin*[(Zm/2)/{Z2(f) + (Zm/2)}] = 7.0175∟(-5.89o
)
I21(b) = Iin*[(Zm/2)/{Z2(b) + (Zm/2)}] = 8.4294∟(-31.31o
)
For a 4-pole 50Hz motor, the synchronous speed is
ns = f/p = 50/2 = 25rps (where „p‟ is number of pole-pairs)
Hence, the forward and backward mechanical torque values are, respectively
Fig. 7: Complete Equivalent Circuit of a Single-Phase Induction Motor
V1
rm/2 xm/2
I21(b)
z2(b)
r21/2(2-sf) x21/2
zm/2
xm/2rm/2
I21(f)
z2(f)
r21/2sf x21/2
zm/2
I1
r1 x1
z1
Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis...
71
Tm(f) = I2
21(f)*[(r′21/2sf)/(2πns)] = 7.01752
[{2.584/(2*0.05)}/(2π*25)] = 8.101N-m
Tm(b) = I2
21(b)*[(r′21/{2(2−sf)})/(2πns)] = 8.42942
[{2.584/(2(2−0.05))}/(2π*25)]
= 0.2997N-m
Net forward or approximate nominal mechanical torque
Tmn = Tm(f) − Tm(b) = 8.101 – 0.2997 = 7.8013N-m
Nominal mechanical output power
Pmn = 2πnrTmn = 2πns(1− sf)Tmn = 2π*25(1−0.05)*7.801 = 1164W
Total stator and rotor copper losses
Pco(s) = I2
in*r′1 = 8.65122
(2.5265) = 189.09W (total stator copper loss)
Pco(r) = I2
in*r′21 = 8.65122
(2.584) = 193.39W (total rotor copper loss)
Under No-Load or Open-Circuit Condition –
Zoc = Z1 + (Zm/2) + Z2(b) (open-circuit input impedance)
= (2.5265 + 7.17 + 0.6626) + j(2.29 + 46.9507 + 1.145)
= 10.3591 + j50.3857 = 51.4396∟(78.38o
)
Therefore, the motor input current can be obtained as
Ioc = V1/Zoc = {220∟(0o
)}/{51.4396∟(78.38o
)} = 4.277∟(-78.38o
)A
cosϕoc = cos 78.38o
= 0.2014 (open-circuit power factor)
Total core or iron losses, friction & windage losses and stray or additional losses
Pir = I2
oc*(r′m/2) = 4.2772
(14.34/2) = 131.1589W (core or iron losses)
Friction & windage losses (PFW) ranges from 0.01 to 0.02Pmn as in the journal in [15] and 0.015 factor was used.
Stray or additional losses (Padd) is often taken as 0.005Pmn as in [13].
: . PFW = 0.015*1164 = 17.46W and Padd = 0.005*1164 = 5.82W.
Motor total losses and efficiency now stand out, respectively, as
Ploss = Pco(s) + Pco(r) + Pir + PFW + Padd = 536.92W
Eff = Pmn/(Pmn + Ploss)*100 = 1164/(1164 + 536.92)*100 = 68.4%
Under Short-Circuit Condition −
The effective impedances involved under this condition are Z1, Z2(f) and Z2(b) all in series, where essentially Z2(f)
and Z2(b) are equal (as s = 1 in this case). Therefore, the short-circuit impedance is
Zsc = Z1 + 2Z2(f) = [2.5265 + 2(1.292)] + j[2.29 + 2(1.145)]
= 5.1105 + j4.58 = 6.8625∟(41.87o
)
Short-circuit current on full voltage and the power factor
Isc = V1/Zsc = {220∟(0o
)}/{6.8625∟(41.87o
)} = 32.06∟(-41.87o
)A
Starting Torque, Tms, on full voltage (reflecting saturation condition) is given by
Tms = Tmn*[Isc/I21(f)]2
*s
= 7.801*[32.06/7.0175]2
*0.05 = 8.1411N-m
III. DISCUSSION, CONCLUSION AND RECOMMENDATION
A. Discussion
The machine saturation factor, Ksat = 1.18 was good, showing moderate saturation condition.
According to [10] Ksat usually lies between 1.1 and 1.25 in typical machines. Fig.8 shows the graph of average
flux density factor, αi, as a function of K′sat. And as evidenced from the said graph, the factor αi = 0.70
approximately for K′sat = 0.18, depicting moderate tooth saturation according to [11]. Again, since the Average
Flux Density or Specific Magnetic Loading, Bav = αiBg = 0.70x0.598 = 0.42Tesla, the question of moderate
saturation is further clarified, being that Bav ranges in practice from 0.3 to 0.6Tesla as found in the journal in
[16].
Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis...
72
For the purpose of comparison, the result of a MATLAB-based computer-aided technique evolved by the author
in [13] for squirrel-cage induction motor design and performance calculations (as applicable to the motor in
question) is here presented as affecting the unsaturated version of the motor parameters.
CADTECH DETAILS OF THE MOTOR PERFORMANCE PARAMETERS
AT 75 DEG. CENT. WITHOUT MAGNETIC SATURATION EFFECT
1] THE MACHINE RESISTANCES AND REACTANCES:
Stator_Corrected_Resistance_in_Ohms =
2.5265
Rotor_Corrected_Resistance_in_Ohms =
2.5840
Core_Loss_Corrected_Resistance_in_Ohms =
14.3395
Stator_Unsaturated_Reactance_in_Ohms =
2.7017
Rotor_Unsaturated_Reactance_in_Ohms =
2.7017
Core_Unsaturated_Magnetising_Reactance_in_Ohms =
109.4925
2] THE MOTOR CIRCUIT CURRENTS:
Rated_Motor_Input_Current_in_Amps =
8.2557
Exciting_Current_on_Full_Voltage_in_Amps =
3.6625
ShortCircuit_Current_on_Full_Voltage_in_Amps =
29.5803
3] THE MOTOR POWER LOSSES:
Stator_Copper_Loss_in_Watts =
172.1995
Rotor_Copper_Loss_in_Watts =
176.1131
Total_Copper_Losses_in_Watts =
348.3126
Total_Iron_Losses_in_Watts =
96.1767
Friction_and_Windage_Losses_in_Watts =
Fig. 8: Average Flux Density Factor
(αi) as a Function of K′sat
Ratio of Iron Mmf to Gap Mmf (K′Ssat)
AverageFluxDensityFactor(αi)
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8
0.65
0.7
0.75
0.8
0.85
Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis...
73
17.4475
Stray_or_Additional_Load_Losses_in_Watts =
5.8158
4] THE MOTOR POWER FACTORS:
Rated_Motor_Input_Power_Factor_in_PerUnit =
0.8589
No_Load_Power_Factor_in_PerUnit =
0.2044
Short_Circuit_Power_Factor_in_PerUnit =
0.6871
5] THE ACTIVE POWER QUANTITIES:
Gross_Mechanical_Output_Power_in_Watts =
1.2768e+003
Net_Mechanical_Output_Power_in_Watts =
1.1632e+003
Maximum_Mechanical_Output_Power_in_Watts =
1.6898e+003
6] THE DEVELOPED TORQUE DETAILS:
Gross_Mechanical_Output_Torque_in_Nm =
8.5561
Forward_Mechanical_Torque_Component_in_Nm =
8.0679
Backward_Mechanical_Torque_Component_in_Nm =
0.2732
Net_Forward_Mechanical_Output_Torque_in_Nm =
7.7947
Maximum_Mechanical_Output_Torque_in_Nm =
14.3436
Mechanical_Starting_Torque_in_Nm =
6.9531
7] THE MOTOR EFFICIENCY:
Machine_Percentage_Efficiency =
71.3197
8] THE MOTOR NOMINAL SLIP VALUE SELECTED:
Machine_Full_Load_Slip_in_PerUnit =
0.0500
DONE
>>
It will be observed that the motor stator and rotor reactances were reduced by 15.24% each; the
magnetizing reactance was reduced by 15.25%. Generally, the motor reactances were reduced by not less than
15.24% owing to saturation. The machine efficiency was also reduced in value from what obtains without
saturation by 2.92%; whereas, the no-load current, short-circuit current, iron losses and starting torque became
increased by the values 16.78%, 8.38%, 36.37% and 17.1%, respectively, under saturation condition.
IV. CONCLUSION
From the analysis in this paper, it is conclusive that saturation has the effect of decreasing a motor
magnetizing reactance considerably, bringing about an increase in the no-load current and a consequent increase
in core losses; hence, causing a drop in the machine efficiency; the gain as to improvement of starting torque
notwithstanding.
V. RECOMMENDATION
By virtue of all the above, it is recommendable that magnetic saturation should be kept as low as good
motor starting properties would allow. This can only be achieved right at the machine design stage by way of
proper selection of the magnetic core material, proper stator and rotor slot/tooth punching, proper air-gap radial
length selection, proper selection/arrangement/connection of windings, amongst other requirements.
Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis...
74
REFERENCES
[1] Jackson K. G. (1973): Dictionary of Electrical Engineering; London; Newnes-Butterworths; p.246.
[2] Gupta J. B.(2005): Theory and Performance of Electrical Machines; 14th
Ed.; Nai Sarak, Delhi; S. K.
Kataria & Sons; p.385.
[3] Ouadu H. et al (2011): Accounting for Magnetic Saturation in Induction Machines Modeling;
International Journal of Modeling and Control; Vol. 14, No. 1, 2; pp.27-36.
[4] Kasmieh T. et al (2000): Modeling and Experimental Characterization of Saturation Effect of an
Induction Machine; The European Physical Journal (Applied Physics); EDP Sciences; Vol. 10; pp123-
130.
[5] Say M. G. (1976): Alternating Current Machines, 4th
Ed., London, Pitman Publishing Limited; p.264.
[6] Mikaela Ranta (2013): Dynamic Induction Machine Models including Magnetic Saturation and Iron
Losses; Doctoral Dissertation 171/2013; Finland; Aalto University Publication Series; p.21-39.
[7] Su-Yeon C. et al (2013): Characteristics Analysis of Single-phase Induction Motor via Equipment
Circuit Method and Considering Saturation Factor; Journal of Electrical Engineering Technology;
Vol. 8; pp. 742-747.
[8] Mittle V. N. & Mittal A. (1996): Design of Electrical Machines, 4th
Ed., Nai Sarak, Delhi, Standard
Publishers Distributors; p.29-54; 412-465.
[9] Adkins B. & Harley R. G. (1975): The General Theory of Alternating Current Machines, Application
to Practical Problems; London; Chapman & Hall Ltd. p.47.
[10] Fitzgerald A. E., Kingsley C. Jr. & Umans S. D. (2003): Electric Machinery, 6th
Ed., New Delhi, Tata
McGraw-Hill Book Publishing Company Limited; p. 183-191, 231.
[11] Pyrhonen J., Jokinen T. & Hraboveova V. (2008): Design of Rotating Electrical Machines; Chichester,
West Sussex, P0198SQ, UK; John Wiley & Sons Ltd.; p.303-305; 313-370.
[12] IEEE Standard 112(1996): Standard Test Procedure for Poly-phase Induction Motors and Generators;
IEEE Publication.
[13] Enyong P. M. (2014): Computer Software Application in the Redesign and Refurbishment of Squirrel-
Cage Induction Motors; PhD research work, presented at a PG School Defense Forum, University of
Benin, Benin-City, Nigeria.
[14] Liwschitz-Garik M. and Whipple C. C. ( 19-- ): Alternating Current Machines, 2nd
Ed., Princeton, New
Jersey, D. Van Nostrand Co. Inc.; p.244; 162-181.
[15] Ayasun S. & Nwankpa C. O. (2005): Induction Motor Tests using MATLAB/Simulink and Their
Integration into Undergraduate Electric Machinery Courses; IEEE Trans. on Education; Vol. 48, No. 1;
pp. 37-46.
[16] Enyong P. M. & Ike S. A. (2014): Development and Application of Machine Design Equations for
Computer-Aided Design of Single-Phase Induction Motor; Journal of Mathematics and Technology;
Vol. 5, No. 2; pp. 43-54.

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Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis of a Single-Phase Induction Motor

  • 1. International Journal of Engineering Research and Development e-ISSN: 2278-067X, p-ISSN: 2278-800X, www.ijerd.com Volume 11, Issue 06 (June 2015), PP.66-74 66 Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis of a Single-Phase Induction Motor Peter Michael Enyong Department of Electrical/Electronic Engineering Technology; Auchi Polytechnic, Auchi, Nigeria. Abstract:- The effect of magnetic saturation was to be included in the performance analysis of an earlier refurbished single-phase induction motor. The approach was to determine the machine saturation factor by means of a numerical manual computation and to have this factor duly applied on the machine reactances by means of which the saturated version of its reactances were obtained. The latter reactances were then used to realize the required performance parameters of the motor with the non-linear influence of saturation thus included. In this paper, the author details the numerical computations that yielded the saturation factor as Ksat =1.18. The saturated machine reactances were then computed giving the value 2.29Ω each for the stator winding reactance and the rotor winding reactance (referred to the stator), and the value 92.79Ω for the magnetizing reactance. Thus, not less than a 15.24% general decrease in the motor reactances was observed. Also, by numerical computations, the motor efficiency, running and starting torques were valued 68.4%, 7.80N-m and 8.14N-m, respectively. Other significant parameters determined under saturation include the input current, no- load current and iron losses whose values were 8.65A, 4.28A and 131.16W, respectively. All these conduced to a 2.92% decrease in the motor efficiency and a 17.1% increase in starting torque, whilst the net output power (in kW) and the motor input power factor (in p.u.) remained virtually unchanged. Keywords:- Single-phase Motor Parameters, Saturation Effect I. INTRODUCTION Apart from skin effect, saturation is another significant non-linear effect which often comes into play in the performance of electrical machines. Indeed, the magnetic circuit in electrical machines gets inevitably saturated in the course of operation. This is usually glaringly observed in the open-circuit characteristic of an electrical machine. The latter comprises the linear “air-gap line” aspect and the non-linear “considerable iron magnetization curve” aspect. For lower values of current input into the stator of an induction motor (meaning lower values of applied voltage) the open-circuit characteristic is a straight line (meaning equal changes in applied voltage give rise to corresponding equal changes in the concomitant input current). However, for higher values of the input current, a departure from a straight-line (or linear) nature is observed, the characteristic now assuming a curvature; indicating the manifestation of saturation according to the books in [1], [2] and the journal in [3]. Despite the advantage of saturation in the realization of higher values of induction motor starting and running torques as reflected in the journal in [4], adequate care is usually taken in the design and construction of the magnetic circuit of an electrical machine to avoid such level of saturation as could impoverish the machine dynamic response according to the book in [5] and the thesis in [6]. Moreover, the presence of saturation in its effect limits the flux in the iron parts of the flux path concerned. Therefore, the usual process in design is to calculate reactances on the assumption of infinite permeability, and then to apply a saturation factor as stated in [5] and the journal in [7]. In arranging this work, the next section (i.e. Section 2) shall deal with the magnetic saturation factor computation from relevant data earlier obtained. In Section 3, the motor saturated reactances shall be determined. The relevant performance parameters with saturation effect shall also be computed. The 4th and last section shall handle discussion, conclusion and recommendation. II NUMERICAL DETERMINATION OF MAGNETIC SATURATION FACTOR Determination of rotating machine magnetic saturation factor, Ksat, often involves the computation of the magnetomotive force, mmf, for each of the five aspects of the machine magnetic circuit, namely: the air-gap, stator teeth, stator core, rotor teeth and rotor core sections as stipulated in the book in [8]. Consequently, adequate knowledge of the stator and rotor punchings is required. The motor in question as shown in Fig.1 was a 1.5kW, 4-pole, 50Hz, 220V machine. Illustrations of the main parts and punchings are given in Fig.2, 3 and 4. It was dismantled and the stator slots emptied to have all necessary measurements carried out before refurbishment.
  • 2. Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis... 67 Details of the measurements taken are: 1) stator bore diameter, D1 = 13.23cm; 2) stator bore axial length, L = 11.5cm; 3) stator slot opening, b10 = 0.3cm; 4) stator slot depth, ds1 = 2.26cm; 5) stator tooth width at the narrow end, bt1 = 0.55cm; 6) stator core depth, dcs; 7) stator number of slots, S1 = 36; 8) rotor number of slots, S2 = 48; and 9) rotor slot opening, b20 = 0.08cm. Other significant items made available include a graph for the selection of Carter‟s Coefficient and a graph of Magnetic Flux Density versus Magnetic Field Intensity (precisely for Lohys core material). The said graphs are given here in Fig.5 and 6, respectively. From the rated rotor speed, Nr = 1425rpm and considering a slip value, s = 0.05 p.u., the motor synchronous speed, Ns = Nr/(1 – s) = 1425(1 – 0.05) = 1500rpm. Thus, the machine number of pole-pairs, p = (60f)/Ns = (60x50)/1500 = 2. This parameter is greatly vital in the computations on hand. A. Computation of the Air-gap Magnetomotive Force, MMFg  Air-gap Length, lg = 0.013+(0.003D1/√p) = 0.013+(0.03x13.23/√2) = 0.03cm.  Ratio of Stator Slot Opening to Air-gap Length, b10/lg = 0.3/0.03 = 10.  From the graph of Fig.5, the associated stator Carter‟s Coefficient for semi-closed slots, Kcs = 0.82.  Stator Slot Pitch, αs = πD1/S1 = π(13.23/36) =1.545cm.  Stator Gap Coefficient, Kgs = αs/{αs – (b10Kcs)} = 1.1545/{1.1545 – (0.3x0.82)} = 1.271.  Rotor Slot Pitch, αr = πD2/S2; D2 = D1 – 2lg = 13.23 – (2x0.03) = 13.17cm. :. αr = 3.1416x13.17/48 = 0.86cm.  Ratio of Rotor Slot Opening to Air-gap Length, b20/lg = 0.08/0.03 = 2.67. Fig. 4: Rotor Round-Slot and Teeth Punching (dc being conductor diameter) D2 d20 bt2 b20 dc r2 Rotor Slot Circle Rotor Drum Diame- ter Slot Opening Slot Mouth Rotor Core Section Rotor Tooth dcrFig. 3: Round-bottom Stator Slots and Teeth Punching Semi- circle Stator Tooth Stator Slot Stator Core b11 b12 bt1 d10 d 1 1 d12 dcs b 1 0 ds1 Slot Lip Slot M ou th MainBowels ofStatorSlotSlot Ope ning b10 d11 Fig. 2: Overall and Effective Parts and Dimensions of the Stator. dcs Dow 1 ds1 D1 b10 Lo L d Fig.1: Motor as Dismantled for Measurements and Inspection
  • 3. Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis... 68  From the graph of Fig.5, the associated rotor Carter‟s Coefficient for semi-closed slots, Kcr = 0.42.  Rotor Gap Coefficient, Kgr = αr/{αr – (b20Kcr)} = 0.86/{0.86 – (0.08x0.42)} = 1.04.  Air-gap Coefficient, Kg = KgsKgr = 1.271x1.04 = 1.322.  Air-gap Area, Ag = τL = (πD1/2p)L = πD1L/2p = 3.1416x13.23x11.5/(2x2) =119.5cm2  Effective Gap Length, l′g = Kglg = 1.322x0.03 = 0.04cm.  Total Flux per Pole, Φp = (2/π) Ast Bt1; Ast = bt1tpLi; tp = S1/(2p); Li = liL; li = 0.92 to 0.95. where Ast – stator teeth area per pole, Bt1 – stator teeth flux density (1.2 to 1.7T and 1.35T recommended), tp – stator number of teeth per pole, Li – effective stator iron length, and li – iron stacking factor (0.935 being selected here). i.e. Φp = (2/π)bt1S1/(2p)( 0.935L)1.35 = 0.4bt1(S1/p)L(10-4 ) Wb, the multiplying factor of 10-4 accounting for conversion of dimensions from cm to m. : . Φp = 0.4x0.55x(36/2)x11.5x(10-4 ) = 0.00455Wb  Air-gap Flux Density, Bg = Φp/{(2/π)Ag} = 0.00455/{0.6366x(119.5x10-4 )} = 0.598Tesla.  Air-gap Magnetomotive Force, MMFg = (1/μ0)Bgl′g = {1/(4π*10-7 )}x0.598x(0.04x10-2 ) = 190AT. B. Computation of the Stator Teeth Magnetomotive Force, MMFst  Magnetic Field Intensity corresponding to the stator teeth flux density, Bt1 = 1.35Tesla as obtained from the graph of Fig.6 for Lohys punching is Hst = 470AT/m  Length of Flux Path in the Stator Teeth, hst = d10+ d11+ d12+bottom semi-circle = ds1 = 2.26cm  Stator Teeth Magnetomotive Force, MMFst = Hsthst = 470x(2.26x10-2 ) = 10.6AT C. Computation of the Stator Core Magnetomotive Force, MMFcs  Magnetic Flux in the Stator Core Section, Φcs = Φp/2 = 0.00455/2 = 0.002275Wb  Sectional Area of Stator Core, Acs = Lidcs = 0.935Ldcs = 0.935x11.5x1.9 = 20.43cm2  Magnetic Flux Density in the Stator Core, Bcs = Φcs/Acs = 0.002275/(20.43x10-4 ) = 1.1Tesla  Magnetic Field Intensity corresponding to Bt1 = 1.11Tesla as obtained from the graph of Fig.6 for Lohys punching is Hcs = 230AT/m  Length of Flux Path in the Stator Core, hcs = {π(Do – dcs)/2}/(2p); Do = D1+2(ds1+dcs) = [π(D1+2ds1+dcs)/2]/(2p) = [3.1416{13.23+(2x2.26)+1.9}/2]/(2x2) = 7.72cm  Stator Core Magnetomotive Force, MMFcs = Hcshcs = 230x(7.72x10-2 ) = 17.8AT Fig. 5: Carter‟s Coefficient for Semi-Closed and Open Slots Ratio of Slot Opening to Gap Length (bo/lg) Carter’sCoefficient 0 2 4 6 8 10 12 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 (i) (ii) (i) -- For Semi- closed Slots (ii) -- For Open Slots
  • 4. Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis... 69 D. Computation of the Rotor Teeth Magnetomotive Force, MMFrt  Area of all Rotor Teeth per Pole, Art = Libt2(S2/2p); bt2 = (0.9 to 0.95)(S1/S2)bt1, and with a typical factor of 0.95 being adopted, bt2 = 0.95)(36/48)(0.55) = 0.3919cm : . Art = 0.935Lbt2(S2/2p) = 0.935x11.5x0.3919x48/(2x2) = 50.57cm2  Magnetic Flux Density in the Rotor Teeth, Bt2 = Φp/{(2/π)Art} = 0.00455/{(2/π)(50.57x10-4 )} = 1.4Tesla  Magnetic Field Intensity corresponding to Bt2 = 1.4Tesla as obtained from the graph of Fig.6 for Lohys punching is Hrt = 560AT/m  Length of Flux Path in the Rotor Teeth, hrt = 2r2+d20; d20 to be assumed equal to b20 (= 0.07 to 0.08cm where not given or measured, according to [14]). Here by measurement b20 = 0.08cm = d20. The radius of rotor slot circle, r2 = [π{D2 – 2d20} – S2bt2]/{2(S2 + π)} = [3.1416{13.17 – (2x0.08)} – (48x0.3919)]/{2x(48+3.1416)} = 0.2157cm : . hrt = (2x0.2157) + 0.08 = 0.5114cm  Rotor Teeth Magnetomotive Force, MMFrt = Hrthrt = 560x(0.5114x10-2 ) = 2.9AT E. Computation of the Rotor Core Magnetomotive Force, MMFcs  Magnetic Flux in the Rotor Core Section, Φcr = Φp/2 = 0.00455/2 = 0.002275Wb  Sectional Area of Rotor Core, Acr = Lidcr; dcr being safely assumed as 0.95dcs(=1.805cm) i.e. Acr = (0.935L)(0.95dcs) = (0.935x11.5)x1.805 = 19.4cm2  Magnetic Flux Density in the Rotor Core, Bcr = Φcr/Acr = 0.002275/(19.4x10-4 ) = 1.17Tesla  Magnetic Field Intensity corresponding to Bcr = 1.17Tesla as obtained from the graph of Fig.6 for Lohys punching is Hcs = 280AT/m  Length of Flux Path in the Rotor Core, hcr = [π{2r2+d20+ dcr}/2]/(2p); = [3.1416{(2x0.2157)+0.08+1.805}/2]/(2x2) = 0.9097cm  Rotor Core Magnetomotive Force, MMFcs = Hcshcs = 280x(0.9097x10-2 ) = 2.5AT F. Computation of the Magnetic Saturation Factors  Total Motor Magnetomotive Force, MMFtot = 190 + 10.6 + 17.8 + 2.9 + 2.5 = 224  Magnetic Saturation Factor, Ksat = MMFtot/MMFg = 224/190 = 1.18  The Ratio of All Iron Magnetomotive Force (MMFir) to Gap Magnetomotive Force is given as Specific Magnetic Saturation Factor, K′sat = (10.6 + 17.8 + 2.9 + 2.5)/190 = 0.18 II. SATURATED EQUIVALENT CIRCUIT & PERFORMANCE PARAMETERS A. Complete Equivalent Circuit of the Single-Phase Induction Motor The performance details of a given motor are often obtained by means of the equivalent circuit parameters of the machine, which are themselves obtainable from the relevant complete equivalent circuit of the motor. An equivalent circuit of a machine has been defined as a system of static elements in which the currents Magnetic Field Intensity, H (AT/m) MagneticFluxDensity,B(Tesla) 0 2 4 6 8 10 12 14 16 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 x102 (i) (ii) (i) -- Lohys (ii) -- Stalloy Fig. 6: Magnetization Curves of Two Magnetic Materials
  • 5. Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis... 70 and voltages satisfy the same equations as the machine according to the book in[9]. The complete equivalent circuit of a single-phase motor is as shown in Fig.7 and arises from the fact that current in a single-phase winding produces a pulsating magnetic field, not a rotating one which is applicable to the 3-phase motors. Thus, the performance analysis of a single-phase motor can only be placed on the same basis as the 3- phase version if its pulsating magnetomotiveforce (mmf) is represented by two fields of constant amplitude rotating in opposite directions as found in the books in [10], [11]. B. Determination of the Saturated Motor Parameters: 1) The Equivalent Circuit Resistances and Saturated Reactances: As of a standard stipulation in [12], the equivalent circuit parameters are often determined by means of three tests, namely: stator winding d.c. resistance test, open-circuit test and short-circuit test. The unsaturated reactances and the temperature-corrected resistances as earlier obtained from these tests have the values: r′1 = 2.526Ω (corrected stator winding resistance), r′21 = 2.584Ω (corrected rotor winding resistance referred to stator), r′m = 14.34Ω (corrected core- loss resistance), x1 = x21 = 2.702Ω (unsaturated stator and rotor winding reactances, respectively) and xm = 109.49Ω (unsaturated magnetizing reactance) as found in the thesis in [13]. The resistances were obtained at 35o C and needed to be corrected to their values at 75o C following the standard provided in [14]. It is to be noted that, the saturation factor, Ksat, is as well defined in terms of equivalent circuit reactances as the ratio of x(unsaturated) to x(saturated); where the saturated equivalent circuit reactance, x(saturated), is that obtained from a full-voltage short-circuit test at 75o C according to [14]. Hence, the saturated version of the equivalent circuit reactances were now realized as x′1 = x′21 = 2.702/1.18 = 2.29Ω (for the stator and rotor windings, respectively) and x′m = 109.49/1.18 = 92.79Ω (for the magnetized core or iron). 2) The Relevant Motor Performance Parameters with Saturation Effect: These were obtained from the solution of the complete equivalent circuit using the saturated reactances and corrected resistances under the following conditions: full-load (with slip, sf = 0.05), open-circuit (with slip, sf = 0) and short-circuit (with slip, sf = 1). Under Full-Load Condition − Z1 = 2.5265 + j2.29 (stator impedance) Z2(f) = 25.84 + j1.145 = 25.8654∟(2.54o ) (forward rotor impedance) Zm/2 = 7.17 + j46.4 = 46.9507∟(81.22o ) (i.e. ½ core magnetizing impedance) Z2(b) = 0.6626 + j1.145 = 1.3229∟(59.94o (backward rotor impedance) Let Z2(fp) and Z2(bp) be the effective impedances of the forward and backward paralleled circuits, respectively. Thus, Z2(fp) = Z2(f)*(Zm/2)/{Z2(f) + (Zm/2)} = 20.981∟(28.53o ) = 18.4332 + j10.0209 Z2(bp) = Z2(b)*(Zm/2)/{Z2(b) + (Zm/2)} = 1.289∟(60.51o ) = 0.6345 + j1.122 Motor input impedance is obtained as Zin = Z1 + Z2(fp) + Z2(bp) = 21.3131 + j13.3832 = 25.43∟(31.88o ) The full-load input current is realized as Iin = V1/Zin = {220∟(0o )}/{25.43∟(31.88o )} = 8.6512∟(-31.88o ) Input power factor on full load is cosϕin = cos 31.88o = 0.849 p.u.(lagging) Forward and backward rotor currents are, respectively I21(f) = Iin*[(Zm/2)/{Z2(f) + (Zm/2)}] = 7.0175∟(-5.89o ) I21(b) = Iin*[(Zm/2)/{Z2(b) + (Zm/2)}] = 8.4294∟(-31.31o ) For a 4-pole 50Hz motor, the synchronous speed is ns = f/p = 50/2 = 25rps (where „p‟ is number of pole-pairs) Hence, the forward and backward mechanical torque values are, respectively Fig. 7: Complete Equivalent Circuit of a Single-Phase Induction Motor V1 rm/2 xm/2 I21(b) z2(b) r21/2(2-sf) x21/2 zm/2 xm/2rm/2 I21(f) z2(f) r21/2sf x21/2 zm/2 I1 r1 x1 z1
  • 6. Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis... 71 Tm(f) = I2 21(f)*[(r′21/2sf)/(2πns)] = 7.01752 [{2.584/(2*0.05)}/(2π*25)] = 8.101N-m Tm(b) = I2 21(b)*[(r′21/{2(2−sf)})/(2πns)] = 8.42942 [{2.584/(2(2−0.05))}/(2π*25)] = 0.2997N-m Net forward or approximate nominal mechanical torque Tmn = Tm(f) − Tm(b) = 8.101 – 0.2997 = 7.8013N-m Nominal mechanical output power Pmn = 2πnrTmn = 2πns(1− sf)Tmn = 2π*25(1−0.05)*7.801 = 1164W Total stator and rotor copper losses Pco(s) = I2 in*r′1 = 8.65122 (2.5265) = 189.09W (total stator copper loss) Pco(r) = I2 in*r′21 = 8.65122 (2.584) = 193.39W (total rotor copper loss) Under No-Load or Open-Circuit Condition – Zoc = Z1 + (Zm/2) + Z2(b) (open-circuit input impedance) = (2.5265 + 7.17 + 0.6626) + j(2.29 + 46.9507 + 1.145) = 10.3591 + j50.3857 = 51.4396∟(78.38o ) Therefore, the motor input current can be obtained as Ioc = V1/Zoc = {220∟(0o )}/{51.4396∟(78.38o )} = 4.277∟(-78.38o )A cosϕoc = cos 78.38o = 0.2014 (open-circuit power factor) Total core or iron losses, friction & windage losses and stray or additional losses Pir = I2 oc*(r′m/2) = 4.2772 (14.34/2) = 131.1589W (core or iron losses) Friction & windage losses (PFW) ranges from 0.01 to 0.02Pmn as in the journal in [15] and 0.015 factor was used. Stray or additional losses (Padd) is often taken as 0.005Pmn as in [13]. : . PFW = 0.015*1164 = 17.46W and Padd = 0.005*1164 = 5.82W. Motor total losses and efficiency now stand out, respectively, as Ploss = Pco(s) + Pco(r) + Pir + PFW + Padd = 536.92W Eff = Pmn/(Pmn + Ploss)*100 = 1164/(1164 + 536.92)*100 = 68.4% Under Short-Circuit Condition − The effective impedances involved under this condition are Z1, Z2(f) and Z2(b) all in series, where essentially Z2(f) and Z2(b) are equal (as s = 1 in this case). Therefore, the short-circuit impedance is Zsc = Z1 + 2Z2(f) = [2.5265 + 2(1.292)] + j[2.29 + 2(1.145)] = 5.1105 + j4.58 = 6.8625∟(41.87o ) Short-circuit current on full voltage and the power factor Isc = V1/Zsc = {220∟(0o )}/{6.8625∟(41.87o )} = 32.06∟(-41.87o )A Starting Torque, Tms, on full voltage (reflecting saturation condition) is given by Tms = Tmn*[Isc/I21(f)]2 *s = 7.801*[32.06/7.0175]2 *0.05 = 8.1411N-m III. DISCUSSION, CONCLUSION AND RECOMMENDATION A. Discussion The machine saturation factor, Ksat = 1.18 was good, showing moderate saturation condition. According to [10] Ksat usually lies between 1.1 and 1.25 in typical machines. Fig.8 shows the graph of average flux density factor, αi, as a function of K′sat. And as evidenced from the said graph, the factor αi = 0.70 approximately for K′sat = 0.18, depicting moderate tooth saturation according to [11]. Again, since the Average Flux Density or Specific Magnetic Loading, Bav = αiBg = 0.70x0.598 = 0.42Tesla, the question of moderate saturation is further clarified, being that Bav ranges in practice from 0.3 to 0.6Tesla as found in the journal in [16].
  • 7. Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis... 72 For the purpose of comparison, the result of a MATLAB-based computer-aided technique evolved by the author in [13] for squirrel-cage induction motor design and performance calculations (as applicable to the motor in question) is here presented as affecting the unsaturated version of the motor parameters. CADTECH DETAILS OF THE MOTOR PERFORMANCE PARAMETERS AT 75 DEG. CENT. WITHOUT MAGNETIC SATURATION EFFECT 1] THE MACHINE RESISTANCES AND REACTANCES: Stator_Corrected_Resistance_in_Ohms = 2.5265 Rotor_Corrected_Resistance_in_Ohms = 2.5840 Core_Loss_Corrected_Resistance_in_Ohms = 14.3395 Stator_Unsaturated_Reactance_in_Ohms = 2.7017 Rotor_Unsaturated_Reactance_in_Ohms = 2.7017 Core_Unsaturated_Magnetising_Reactance_in_Ohms = 109.4925 2] THE MOTOR CIRCUIT CURRENTS: Rated_Motor_Input_Current_in_Amps = 8.2557 Exciting_Current_on_Full_Voltage_in_Amps = 3.6625 ShortCircuit_Current_on_Full_Voltage_in_Amps = 29.5803 3] THE MOTOR POWER LOSSES: Stator_Copper_Loss_in_Watts = 172.1995 Rotor_Copper_Loss_in_Watts = 176.1131 Total_Copper_Losses_in_Watts = 348.3126 Total_Iron_Losses_in_Watts = 96.1767 Friction_and_Windage_Losses_in_Watts = Fig. 8: Average Flux Density Factor (αi) as a Function of K′sat Ratio of Iron Mmf to Gap Mmf (K′Ssat) AverageFluxDensityFactor(αi) 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 0.65 0.7 0.75 0.8 0.85
  • 8. Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis... 73 17.4475 Stray_or_Additional_Load_Losses_in_Watts = 5.8158 4] THE MOTOR POWER FACTORS: Rated_Motor_Input_Power_Factor_in_PerUnit = 0.8589 No_Load_Power_Factor_in_PerUnit = 0.2044 Short_Circuit_Power_Factor_in_PerUnit = 0.6871 5] THE ACTIVE POWER QUANTITIES: Gross_Mechanical_Output_Power_in_Watts = 1.2768e+003 Net_Mechanical_Output_Power_in_Watts = 1.1632e+003 Maximum_Mechanical_Output_Power_in_Watts = 1.6898e+003 6] THE DEVELOPED TORQUE DETAILS: Gross_Mechanical_Output_Torque_in_Nm = 8.5561 Forward_Mechanical_Torque_Component_in_Nm = 8.0679 Backward_Mechanical_Torque_Component_in_Nm = 0.2732 Net_Forward_Mechanical_Output_Torque_in_Nm = 7.7947 Maximum_Mechanical_Output_Torque_in_Nm = 14.3436 Mechanical_Starting_Torque_in_Nm = 6.9531 7] THE MOTOR EFFICIENCY: Machine_Percentage_Efficiency = 71.3197 8] THE MOTOR NOMINAL SLIP VALUE SELECTED: Machine_Full_Load_Slip_in_PerUnit = 0.0500 DONE >> It will be observed that the motor stator and rotor reactances were reduced by 15.24% each; the magnetizing reactance was reduced by 15.25%. Generally, the motor reactances were reduced by not less than 15.24% owing to saturation. The machine efficiency was also reduced in value from what obtains without saturation by 2.92%; whereas, the no-load current, short-circuit current, iron losses and starting torque became increased by the values 16.78%, 8.38%, 36.37% and 17.1%, respectively, under saturation condition. IV. CONCLUSION From the analysis in this paper, it is conclusive that saturation has the effect of decreasing a motor magnetizing reactance considerably, bringing about an increase in the no-load current and a consequent increase in core losses; hence, causing a drop in the machine efficiency; the gain as to improvement of starting torque notwithstanding. V. RECOMMENDATION By virtue of all the above, it is recommendable that magnetic saturation should be kept as low as good motor starting properties would allow. This can only be achieved right at the machine design stage by way of proper selection of the magnetic core material, proper stator and rotor slot/tooth punching, proper air-gap radial length selection, proper selection/arrangement/connection of windings, amongst other requirements.
  • 9. Numerical Deterministic Method of Including Saturation Effect in the Performance Analysis... 74 REFERENCES [1] Jackson K. G. (1973): Dictionary of Electrical Engineering; London; Newnes-Butterworths; p.246. [2] Gupta J. B.(2005): Theory and Performance of Electrical Machines; 14th Ed.; Nai Sarak, Delhi; S. K. Kataria & Sons; p.385. [3] Ouadu H. et al (2011): Accounting for Magnetic Saturation in Induction Machines Modeling; International Journal of Modeling and Control; Vol. 14, No. 1, 2; pp.27-36. [4] Kasmieh T. et al (2000): Modeling and Experimental Characterization of Saturation Effect of an Induction Machine; The European Physical Journal (Applied Physics); EDP Sciences; Vol. 10; pp123- 130. [5] Say M. G. (1976): Alternating Current Machines, 4th Ed., London, Pitman Publishing Limited; p.264. [6] Mikaela Ranta (2013): Dynamic Induction Machine Models including Magnetic Saturation and Iron Losses; Doctoral Dissertation 171/2013; Finland; Aalto University Publication Series; p.21-39. [7] Su-Yeon C. et al (2013): Characteristics Analysis of Single-phase Induction Motor via Equipment Circuit Method and Considering Saturation Factor; Journal of Electrical Engineering Technology; Vol. 8; pp. 742-747. [8] Mittle V. N. & Mittal A. (1996): Design of Electrical Machines, 4th Ed., Nai Sarak, Delhi, Standard Publishers Distributors; p.29-54; 412-465. [9] Adkins B. & Harley R. G. (1975): The General Theory of Alternating Current Machines, Application to Practical Problems; London; Chapman & Hall Ltd. p.47. [10] Fitzgerald A. E., Kingsley C. Jr. & Umans S. D. (2003): Electric Machinery, 6th Ed., New Delhi, Tata McGraw-Hill Book Publishing Company Limited; p. 183-191, 231. [11] Pyrhonen J., Jokinen T. & Hraboveova V. (2008): Design of Rotating Electrical Machines; Chichester, West Sussex, P0198SQ, UK; John Wiley & Sons Ltd.; p.303-305; 313-370. [12] IEEE Standard 112(1996): Standard Test Procedure for Poly-phase Induction Motors and Generators; IEEE Publication. [13] Enyong P. M. (2014): Computer Software Application in the Redesign and Refurbishment of Squirrel- Cage Induction Motors; PhD research work, presented at a PG School Defense Forum, University of Benin, Benin-City, Nigeria. [14] Liwschitz-Garik M. and Whipple C. C. ( 19-- ): Alternating Current Machines, 2nd Ed., Princeton, New Jersey, D. Van Nostrand Co. Inc.; p.244; 162-181. [15] Ayasun S. & Nwankpa C. O. (2005): Induction Motor Tests using MATLAB/Simulink and Their Integration into Undergraduate Electric Machinery Courses; IEEE Trans. on Education; Vol. 48, No. 1; pp. 37-46. [16] Enyong P. M. & Ike S. A. (2014): Development and Application of Machine Design Equations for Computer-Aided Design of Single-Phase Induction Motor; Journal of Mathematics and Technology; Vol. 5, No. 2; pp. 43-54.