Machine requirements for cargo pants production
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SPME- complete setup for cargo pants manufacturing
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Machine requirements for cargo pants production
- 1. Machine Requirements for Cargo Pant Submitted by-Himanshu
- 2. Cargo Pants Stitch type Machine type 1 301 Lockstitch 1 301x2 Lockstitch 2 401 Chainstitch 3 504 Overlock serge 4 516 Five thread overlock 5 304-3 Buttonhole 6 304-2 Buttonsew 7 304-5 Bartack
- 3. Image of stitch Machine type Stitch type Stitch rating per 3cm Needle thread Under thread Needle size (Nm) Tex Ticket Tex Ticket 1 Lockstitch 301 12 - 14 40 80 40 80 90 - 100 1 Lockstitch 301x2 12 - 14 40 80 40 80 90 - 100 2 Chainstitch 401 14 - 16 30 100 30 100 80 - 90 3 Overlock serge 504 14 - 16 24 or 30 120 or 100 24 or 30 120 or 100 70 - 90 4 Five thread overlock 516 14 - 16 24 or 30 120 or 100 24 or 30 120 or 100 70 - 90 5 Buttonhole 304-3 - 40 80 40 80 90 - 100 6 Buttonsew 304-2 - 40 80 40 80 90 - 100 7 Bartack 304-5 - 40 80 40 80 90 - 100 Stitches
- 4. Operational Breakdown • Serging of front panel – 3 Thread Overlock – • Pocket attachment+ Zipper Attachment+ Waistband- Lockstitch • Button attachment- Rivet attachment machine • Bar-tack- Bar-tacking machine • Button sewing machine • Elastic attachment – Chain Stitch machine • Belt loop – Flat lock + Bar-tack • Panel joining – Feed of the arm
- 5. List of machines used • Lockstitch machine • 5 thread overlock machine • Bar-tacking machine • Button sewing machine • Chain stitch machine • Flat lock machine • Feed of the arm
- 6. Overlock Machine • Manufacturer: JUKI • Series: MO-6900G (bottom feed) • Model: MO-6904G FF6 700 • Stitch type : 1-needle overlock • Stitch style : 504 • Max. sewing speed: 6000sti/min • Stitch length : 2.5mm-5mm • Differential feed ratio : For gathering 1:1.75 (max. 1:3.8) For stretching 1:0.7 (max. 1:0.6) • Needle bar stroke : 28.8mm • Inclination angle of the needle : 20° • Needle : DOx5 • Lubrication: Automatic
- 8. Belt-Loop Attaching M/c • Manufacturer: JUKI • Series: LK-1900AN • Model:LK-1902AN-HS (H-heavy wt.) • Max. sewing speed :3,000sti/minˎ • Sewing area :30mm (L)×40mm (W) • Stitch length: 0.1~10mm • Needle bar stroke: 41.2mm • Needle thread tension: Active Thread Tension • Lift of the work clamp foot: 14mm • Needle: DPX17 (# 21) • Lubrication Hook: minute-quantity lubrication • Lubricating oil : JUKI New Defrix Oil No.2 (equivalent to ISO VG32) • Sewing machine motor Compact AC servomotor (direct-drive system) • Power consumption 450VA • Weight Machine head (include motor) 47.3kg, Control box 11.3kg
- 9. Bartacking Machine • Manufacturer: JUKI • Series: LK-1900AN • Model:LK-1902ANH (H-heavy wt.) • Max. sewing speed :3,200sti/minˎ • Sewing area 30mm: (L)×40mm (W) • Stitch length: 0.1~10mm (0.1mm step) • Needle bar stroke :41.2mm • Needle thread tension: Active Thread Tension • Lift of the work clamp foot:17mm • Needle: DPx17 (#21) • Lubrication Hook: minute-quantity lubrication • Lubricating oil : JUKI New Defrix Oil No.2 (equivalent to ISO VG32) • Sewing machine motor Compact AC servomotor (direct-drive system) • Power consumption 450VA • Weight Machine head (include motor) 47.3kg, Control box 11.3kg
- 13. Button Holing M/c • Manufacturer: JUKI • Series: MEB-3200 • Model: MEB-3200JAKA • Thread trimming style : Short thread • Stitch system : 1needle Double chainstitch • Max. sewing speed : 100sti/min • Stitch length : 24mm-34mm • Needle throwing width : 2mm-3.2mm • Work clamp height : 16mm • Buttonhole cutting method : By cut-before knife or cut-after or without buttonhole cutting • Feed system : Intermittent feed by stepping motor • Cloth cutting knife drive system: Vertically driven by stepping motor • Needle : DOX558 (Nm 110-130) • Lubrication : Automatic (looper and spreader: by an oiler) • Lubricating oil : JUKI New Defrix Oil No.2 (equivalent to ISO VG32)
- 17. Feed of The Arm m/c • The machine will be used for stitching: – Inseam – Side seam – Yoke-16ply – Crotch
- 18. Feed Of the Arm M/c • Manufacturer: JUKI • Series: MS-1261 (3 needle Double chainstitch M/C) • Model: MS-1261 G/V05S01 • No. of needle : 3 • Max. sewing speed : 3,600sti/min (normal 3,000sti/min) • Needle bar stroke : 33.2mm • Needle gauge : 7.2mm • Stitch length : 1.4 - 4.2mm • Lift of the presser foot : 10mm • Needle : SCHMETZ UY128GAS (Nm130) ,Nm100ʙNm140 • Lubrication : Semi-automatic lubrication • Lubricating oil : JUKI New Defrix Oil No.1 (equivalent to ISO VG7)
- 19. • Cloth Puller- V05S is for heavy weight fabrics. – It is made up of steel.
- 20. Double Needle Lock Stitch • Purpose: – Pocket attachment • Manufacturer: JUKI • Series:LH-4100 • Model: LH-4188 SGF F A 7WB AK125 • Head type : Semi-dry-head • Feed system : Changeover between the needle feed and bottom feed • Max. stitch length: 5mm • Thread take-up : Link type • Separately driven needle bar changeover mechanism : Needle bar shaft link changeover method • Tensioner : Integral type • Thread trimming method - Direct-acting type • Lift of the presser foot : 13mm • Lubrication : Centralized tank system • Lubricating oil : JUKI New Defrix Oil NO.1 • Needle : DPX5 (#16-22) • Needle bar stroke: 33.mm
- 22. THREADS • Threads for cargo pants need to deliver high seam strength as well as provide a decorative topstitching element. Coats supplies thread to meet all of these requirements.