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Thermal Analysis of High Temperature Black Body Source
Gokarna Basnet[1], Sajal Thomas[2] & Ravinder Kumar[2]
[1] Ansal University,Gurgaon,122003
[2] ITER-India, Institute for Plasma Research, Bhat, Gandhinagar - 382428, Gujarat, India
ABSTRACT
In ECE Diagnostic, Electron cyclotron emission radiation is measured to determine the plasma temperature profile. For this diagnostic, high temperature black body
source is required for testing the functionality and performance of mm wave receivers used in diagnosing the tokamak plasma. This high temperature black body
source consists of electrical heater and emissive surface of Silicon carbide material. In this poster presentation, we performed thermal analysis of heater plate using
finite element based software and give proper design of the heating element to achieve uniform surface temperature of the emissive surface. FEM based software
ANSYS is used for the thermal analysis of high temperature black body source.
INTRODUCTION
In ITER Tokamak, Electron cyclotron
emission (ECE) is measured to
determine the temperature of thermal
and non thermal electrons distribution
using detecting instruments like
heterodyne radiometers and Michelson
interferometers. [1]
In this poster presentation, we present
the Thermal analysis of heater plate
using ANSYS.
APPLICATION
To test the functionality & performance
of Michelson Interferometer.
 Used as calibration source, to measure
the accurate temperature of the plasma.
METHODS AND MATERIALS
 The Model is created in CATIA
software .
 For thermal analysis, the model
created in CAD software,CATIA, is
imported to ANSYS .
 The materials properties & required
boundary conditions are given.
Materials/Prop
erties
Ceramic Wool SS plate FeCrAl alloy
Density 350 Kg/m3 7850 Kg/m3 7280 Kg/m3
Thermal
conductivity
0.1W/mK 60.5W/mK 16W/mK
Specific Heat
at 20◦c
109.2J/KgK 434 J/kgK 460 J/kgK
Coefficient of
thermal
Expansion
2.2e-6/K 1.2e-5 /K 1.1e-5 /K
Table1: Material properties[2]
HEATER PLATE
OBJECTIVE
To get best temperature uniformity over
heating plate i.e. SS Plate for the
calibration of Michelson Interferometer
with the help of thermal analysis in
ANSYS.
The Stainless steel plate is used as the
heater plate.
The following boundary conditions are
considered for the analysis of model.
Radiation Convection
Emissivity of coil:
0.7
Ambient
temperature:27◦c
Coil temperature:
1000◦c
Ambient temperature: 27◦c
Convective heat transfers coefficient of
air:
5e-6 W/mm2◦c
Convection heat loss from top of SS plate
surface to air.
Table 2: Boundary conditions
RESULTS
 After applying the material properties &
boundary conditions, the meshing of the
model is done to discretize the model into
finite number of element. which helps to
approximate the result.
 ANSYS Multiphysics is used to do the
thermal analysis of our model & we get
following temperature distribution over SS
plate.
Figure 1: Temp. Distribution over SS plate
Figure 2. Temp. distribution of cord on the top surface.
Figure 3.Temp Distribution of cord on bottom surface
760
770
780
790
800
810
820
830
840
850
860
1 2 3 4 5 6 7 8 9 10
Temperature(°C)
Distance from centre(mm)
Top surface line Temp(°C) Bottom Surface line Temp(°C)
Chart 1: It shows the variation of temperature from center to edge
Cords Temperature Uniformity (%)
At Top surface ±3.91
At Bottom Surface ±3.55
Table 4: % Temp. Uniformity on cords
CONCLUSIONS
Thermal model is under development to simulate the
realistic scenario.
The temperature uniformity over heater plate is
approximately 3.606%.
REFERENCES
[1] Calibration Source for Electron Cyclotron Emission
Measurements by K. Kawahara, M. Sakamoto, J. Fujita, H.
Matsuo and K. Sakai [(Received - Jan. 19, 1990)]
[2]http://maruojp.com/maruo_homepage/english_contents/item/it
emibiwool.html
Figure 1: SS plate model
FUTURE WORK
 Development of thermal model to compute
temperature distribution.
 Design & development of high temperature
radiation source .
 Check the temporal stability of source temperature
distribution for the longer time operation.

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Ssp 2016,poster presentation on: Thermal Analysis of High Temperature Black Body Source.

  • 1. Thermal Analysis of High Temperature Black Body Source Gokarna Basnet[1], Sajal Thomas[2] & Ravinder Kumar[2] [1] Ansal University,Gurgaon,122003 [2] ITER-India, Institute for Plasma Research, Bhat, Gandhinagar - 382428, Gujarat, India ABSTRACT In ECE Diagnostic, Electron cyclotron emission radiation is measured to determine the plasma temperature profile. For this diagnostic, high temperature black body source is required for testing the functionality and performance of mm wave receivers used in diagnosing the tokamak plasma. This high temperature black body source consists of electrical heater and emissive surface of Silicon carbide material. In this poster presentation, we performed thermal analysis of heater plate using finite element based software and give proper design of the heating element to achieve uniform surface temperature of the emissive surface. FEM based software ANSYS is used for the thermal analysis of high temperature black body source. INTRODUCTION In ITER Tokamak, Electron cyclotron emission (ECE) is measured to determine the temperature of thermal and non thermal electrons distribution using detecting instruments like heterodyne radiometers and Michelson interferometers. [1] In this poster presentation, we present the Thermal analysis of heater plate using ANSYS. APPLICATION To test the functionality & performance of Michelson Interferometer.  Used as calibration source, to measure the accurate temperature of the plasma. METHODS AND MATERIALS  The Model is created in CATIA software .  For thermal analysis, the model created in CAD software,CATIA, is imported to ANSYS .  The materials properties & required boundary conditions are given. Materials/Prop erties Ceramic Wool SS plate FeCrAl alloy Density 350 Kg/m3 7850 Kg/m3 7280 Kg/m3 Thermal conductivity 0.1W/mK 60.5W/mK 16W/mK Specific Heat at 20◦c 109.2J/KgK 434 J/kgK 460 J/kgK Coefficient of thermal Expansion 2.2e-6/K 1.2e-5 /K 1.1e-5 /K Table1: Material properties[2] HEATER PLATE OBJECTIVE To get best temperature uniformity over heating plate i.e. SS Plate for the calibration of Michelson Interferometer with the help of thermal analysis in ANSYS. The Stainless steel plate is used as the heater plate. The following boundary conditions are considered for the analysis of model. Radiation Convection Emissivity of coil: 0.7 Ambient temperature:27◦c Coil temperature: 1000◦c Ambient temperature: 27◦c Convective heat transfers coefficient of air: 5e-6 W/mm2◦c Convection heat loss from top of SS plate surface to air. Table 2: Boundary conditions RESULTS  After applying the material properties & boundary conditions, the meshing of the model is done to discretize the model into finite number of element. which helps to approximate the result.  ANSYS Multiphysics is used to do the thermal analysis of our model & we get following temperature distribution over SS plate. Figure 1: Temp. Distribution over SS plate Figure 2. Temp. distribution of cord on the top surface. Figure 3.Temp Distribution of cord on bottom surface 760 770 780 790 800 810 820 830 840 850 860 1 2 3 4 5 6 7 8 9 10 Temperature(°C) Distance from centre(mm) Top surface line Temp(°C) Bottom Surface line Temp(°C) Chart 1: It shows the variation of temperature from center to edge Cords Temperature Uniformity (%) At Top surface ±3.91 At Bottom Surface ±3.55 Table 4: % Temp. Uniformity on cords CONCLUSIONS Thermal model is under development to simulate the realistic scenario. The temperature uniformity over heater plate is approximately 3.606%. REFERENCES [1] Calibration Source for Electron Cyclotron Emission Measurements by K. Kawahara, M. Sakamoto, J. Fujita, H. Matsuo and K. Sakai [(Received - Jan. 19, 1990)] [2]http://maruojp.com/maruo_homepage/english_contents/item/it emibiwool.html Figure 1: SS plate model FUTURE WORK  Development of thermal model to compute temperature distribution.  Design & development of high temperature radiation source .  Check the temporal stability of source temperature distribution for the longer time operation.