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Fire Protection
...the choice of industry
experts for over 35 years...
When specified correctly fire protection materials
preserve property and can save lives. With so many
products available and so much at stake, gaining
expert advice on choosing the right products is vital.
The range of fire protection products supplied
by SIG Technical Insulation covers fire protection
materials suitable for the entire construction
process. This guide features information on fire
protection products from major manufacturers and
includes products for structural steel, partitioning,
ductwork, wall and roof linings, ceilings and
intumescent fire stopping.
We also stock a wide range of ancillary items such
as fixings and steel angles.
Fire Protection is a specialist market and you
need suppliers who have the experience and
technical expertise to give you tailored advice on
products and applications. We can advise you on
which metal systems to use or which fixings and
fastenings you need for your boards and panels for
example.
As our experts are on hand to support you, we
can help you select the exact products for your
application, first time, every time.
This product range and expertise is backed up
by our fleet of specialist delivery vehicles, so we
ensure your products are delivered exactly when
and where you want them. Efficient scheduling
means the risks of damage and loss are greatly
reduced and our fleet of Moffett Mounty off-loading
vehicles provide the ideal solution for sites with
limited availability for off-loading facilities or
difficult access.
2
Part B Legislation
Fire safety legislation can be confusing but it’s essential that
it’s adhered to as not following this legislation can cost lives.
The Building Regulations Part B is split into two different
volumes which focus on fire safety: Volume 1 covers
dwelling houses and Volume 2 covers all other buildings.
Part B assesses the reaction to fire and fire resistance.
Elements such as heat emission, ignitability, toxic gas and
smoke emission are caused by the reaction to fire. Fire
resistance and firestopping deal with the ability of a material
to withstand fire exposure. SIG Technical Insulation specialise
in supplying fire resistance and firestopping products which
comply with Part B after the following assessments:
• Stability – load-bearing capability and structural collapse
• Integrity – flame puncture
• Fire insulation – heat transfer
Fire resistance covers a number of categories including protection
of building structure; service protection; penetration seals
and large barriers; and linear fire-stops and cavity barriers.
Fire resistance and firestopping which adheres to
Part B will ultimately save lives as it achieves:
• Safe evacuation of the building
• Time for the emergency services to fight fires safely and
efficiently
• Reduced losses to property, rebuilding costs and business
down-time
• Fire containment in cells or compartments to slow the
spread of fire
All the products which SIG Technical Insulation supplies comply
with Part B legislation and our team are experts in this.
For more information, please visit www.sigtechnicalinsulation.co.uk 3
Third Party Certification
Third Party Certification is a voluntary certification
scheme which includes verification of the test evidence
and type of application or use of the product.
The Certification also includes a regular audit of the factory QA
system to check the products supplied to the contractor are
the same design or formulation as the original test samples.
There are multiple benefits to having Third
Party Certification including:
• Shows customers your company is regularly assessed by an
impartial third party
• Demonstrates you are meeting minimum quality and
environmental requirements
• Makes it easier for you to gain impartial feedback and
monitor your business
• Helps you to comply with legal obligations
Depending on the level of claims being made, CE Marking is enabled
via a Third Party Certification body acting as a Notified Body to
agreed European procedures. It should be noted that CE Marking is
not a ‘quality mark’ but uses harmonised European classification
and fire testing procedures. Voluntary third party product
certification schemes are ‘product quality’ schemes and invariably
include more checking procedures than required for CE Marking.
A Third Party Association for installers is a process whereby the
contracting company employs appropriately trained staff to
design and install the required passive fire protection system.
Their work is independently audited by site inspections from
the third party organisation and a full record system is required
as part of the scheme. The use of such accredited schemes is
recognised in the Building Regulations, Approved Document
B (Use of Guidance; Independent certification schemes).
In the section detailing ‘Use of Guidance; Materials and
Workmanship – Independent certification schemes:
The text suggests that savings are available to reduce the
costs of Building Control/Approved Inspectors where third
party certificated products and installers are being used on
site. This publication is intended to enhance that process.
It should be noted that all ASFP Contractor members
are required to be subject to Third Party Certification
as a condition of membership of ASFP.
For more information, please visit www.sigtechnicalinsulation.co.uk4
Firestopping Introduction
The aim of fire stopping is to control the spread of
fire with fire resisting compartments which subdivide
a building, allowing the fire to be contained.
However, fire can spread through concealed cavities between
firestopping floors and doors, such as through the holes
made in floors and walls, either for services or by design.
Firestopping ensures the materials used to connect
floors and doors are fire resistant and maintain the fire
rating of the material they are passing through.
Different types of doors and floors require specific
firestopping systems and each system needs to be
understood so it’s suitable for its application.
Our experts will take the confusion out of fire stopping
and give you the peace of mind that every aspect
of your structure is protected from fire.
For more information, please visit www.sigtechnicalinsulation.co.uk 5
Fire Protection Overview
6
7
Copyright Promat 2013
Fire Stopping Products
Ablative coated batts are slabs of high density rock
wool with a white endothermic, ablative coating.
Application
Designed to stop the spread of fire through openings
in fire resistant walls and floors which are used for the
passage of buildings and communications services.
Intumescent Fire and Acoustic Sealant is supplied in either
310/600ml foils or 5 litre tubs and has excellent adhesion
to most types of surfaces. The sealant cures in air to form
a non-hardening, tack-free seal, preventing the passage of
smoke, toxic gases and fire.
Application
Intumescent Fire and Acoustic Sealant is suitable for sealing
small gaps and holes in applications requiring up to 240
minutes fire resistance.
Loadbearing Fire Compound is a specially formulated
gypsum based compound, which is mixed with water to
be trowelled or poured around service penetrations.
When set, Loadbearing Fire Compound becomes a
hard material with a white matt finish. The actual
surface finish of the set product is dependent
upon treatment at the time of application.
Application
Loadbearing Fire Compound is used to provide a fire seal
around service penetrations in walls and floors. The
formless nature of the fire compound prior to setting
allows it to be introduced between services and so create a
complete void free seal, including around bunches of cables.
Ablative Coated Batts
Intumescent Fire and Acoustic Sealant
Loadbearing Fire Compound
For more information, please visit www.sigtechnicalinsulation.co.uk8
For more information, please visit www.sigtechnicalinsulation.co.uk
Fire Resistant Silicone Sealant is a one part
alkoxy cure silicone with excellent unprimed
adhesion to most building surfaces.
Application
Application of Fire Resistant Silicone Sealant is a simple
process as the product is extruded from a cartridge loaded
into a standard sealant gun. The depth of the joint will
depend on the gap to be filled and the fire rating required
(see Fire Rating).
Fire Resistant Silicone Sealant
(310ml)
High Pressure Exerting Mastic is an easy to apply
waterborne acrylic emulsion sealant containing
graphite. It expands at temperatures above 135º C
sealing around various penetrations and services
to prevent the passage of smoke and flames.
Application
High Pressure Exerting Mastic is recommended for use
where a flexible and durable fire resistant seal is required.
Suitable applications include:
•	Combustible and non-combustible pipes
•	Cables (single cables or bunches of cables)
•	Other permanent services
•	Suitable for masonry walls
High Pressure Exerting Mastic
(310ml Cartridge)
9
Fire Protection Products
Ultra Universal Pipe Wrap is an innovative and cost
effective product for the fire stopping of plastic pipe
penetrations, replacing traditional products already
on the market, such as Pipe Collars. The product
reinstates the fire rating of a construction and prevents
fire spread from one compartment to another.
Application
Ultra Universal Pipe Wrap is suitable for use
on plastic pipes for all walls and floors.
Insulated Fire Sleeves provide thermal, noise and fire
benefits with an added intumescent effect. Use of
Insulated Fire Sleeves makes a complex task simple.
Application
Insulated Fire Sleeves are intended for use on
Copper, Mild Steel, Polypropylene and PVC pipes
and can provide 1⁄2, 1 and 2 hour fire resistance.
Expansion Joint Strips are highly compressible, flexible,
fire resistant seals which are used where movement
joints are formed in the structure of a building.
Application
Expansion Joint Strips are ideal for sealing movement
joints at junctions between compartment walls and
floors and within walls and floors. Their flexibility makes
them suitable for use in a variety of configurations.
Universal Pipe Sleeve is a revolutionary product
incorporating the performance benefits of Ultra Universal
Pipe Wrap, as well as a wider scope of application.
This provides a cost effective fire stop for all plastic
pipes, moving away from traditional products already
on the market, such as Pipe Collars and Pipe Wraps.
Application
Ultra Universal Pipe Sleeve is a unique scored
wrap, flexible and easy to install on both
phenolic insulated and plastic pipes.
Ultra Universal Pipe Wrap
Insulated Fire Sleeves
Expansion Joint Strips
Ultra Universal Pipe Sleeve
For more information, please visit www.sigtechnicalinsulation.co.uk10
Copyright Promat 2013
For more information, please visit www.sigtechnicalinsulation.co.uk
Intumescent Pillows have been tested to BS
476:part 20 to provide up to 4 hours fire protection
to metal services and cables passing through
fire resisting compartment floors and walls.
Application
Under fire conditions, Intumescent Pillows expand
several times their original volume to form an
effective seal around service penetrations.
Intumescent Pillows are suitable for use with:
•	Metal pipework
•	Cable trays
•	Electrical trunking (inside and outside)
Multi-Cable Firestop has been developed to effectively
seal cable bunches in electrical trunking and cable
trays, where they pass through fire rated walls and
floors. Tested to BS476 Part 20, Multi-Cable Firestop
will provide up to 4 hours fire protection.
Application
Multi-Cable Firestop is a compressible fire
retardant foam which is laminated both sides
with a graphite based intumescent polymer.
Multi-Cable Firestop is supplied in sections measuring
60mm wide x 30mm thick x 1000mm long.
Fire Pillows
Multi-Cable Firestop
Speedline Putty Pads are intumescent, mouldable putty
pads designed to easily fit socket boxes to reduce sound
travel through dry walls. The pads also provide fire
resistance while maintaining the acoustic integrity of the
wall. The strong, malleable putty avoids accidental tearing
or puncturing, while offering flexibility during fitting.
Permitted to be used as a mechanism of sealing electrical
service penetrations such as sockets in Robust Detail
timber frame and metal frame separating walls.
Application
Speedline Putty Pads are cost effective, easy to use and
reduce waste. The putty pad is supplied as a one-size-fits-
all strip on a reel, suitable for single and double sockets
in both residential and commercial applications.
Speedline Putty Pads also offer optional application
methods, suitable for use inside the socket or externally.
Speedline Putty Pads
11
Ablative Coated Batts are designed for sealing around service penetrations in multiple substrates, as well as void filling. Used as a ‘head-
of-wall’ barrier to extend the fire resistance and acoustic performances of masonry walls that finish at suspended ceiling height, up to
the concrete soffit above.
Voids of up to 20m in length and 1.2m in height can be sealed. In addition, blank seals of up to 2880mm x 2400mm can be formed in
either dry walls or masonry walls, or up to 600mm x 600mm in concrete floors.
Standard sizes
Length mm Width mm Thickness mm
1200 600 60
1200 600 50
ROCKWOOL 50mm Ablative Coated Batt
Head of Wall Acoustic Data
Gap Rw
Full scale blank wall test 3m x 2.9m wide x 240mm thick 58
50mm Ablative Coated Batt 300mm deep at head of wall - Single layer - full wall width 37
50mm Ablative Coated Batt 300mm deep head of wall - Double layer-full wall width, fitted into wall flush both sides 48
ROCKWOOL 60mm Ablative Coated Batt
Head of Wall Acoustic Data
Gap Rw
Full scale blank wall test 2.92m x 3.87m wide 53
60mm Ablative Coated Batt 100mm head of wall - Single layer - full wall width 38
60mm Ablative Coated Batt 100mm head of wall - Double layer - full wall width  air gap 60mm 52
60mm Ablative Coated Batt 300mm head of wall - Single layer - full wall width 33
60mm Ablative Coated Batt 300mm head of wall - Double layer - full wall width  air gap 60mm 50
60mm Ablative Coated Batt 300mm head of wall - Double layer - full wall width
with RWA45 (50mm) in the 60mm gap between batts
52
Ablative Coated Batt
For more information, please visit www.sigtechnicalinsulation.co.uk
General benefits:
•	Excellent fire resistance from single thickness Batt
•	Suitable for sealing large wall and floor voids containing most commonly used services
•	Can be used as a blank seal and a head of wall seal
•	Tested for use in masonry and dry wall constructions
•	Lightweight and simple installation
•	Maintenance free
•	180kg/m3
density base material provides additional benefits of a smoke and acoustic seal
•	Tested for air tightness
12
Ablative Coated Batt
For more information, please visit www.sigtechnicalinsulation.co.uk
Typical Performance ROCKWOOL 60mm Ablative Coated Batt
Service Type
60 Minutes 90 Minutes 120 Minutes
Integrity Insulation Integrity Insulation Integrity Insulation
Blank seal up to 1200mm x 600mm ˇ ˇ ˇ ˇ ˇ ˇ
Blank seal up to 2.4m x 2.8m* ˇ ˇ ˇ ˇ
Single/bunched cables ≤61mm ˇ ˇ ˇ C ˇ C
Bunched cables ≤100m with High Pressure Mastic ˇ ˇ
Cable trays ≤480mm ˇ ˇ ˇ C ˇ C
Steel pipes ≤168mm lagged with Fire Tube ˇ ˇ ˇ ˇ ˇ ˇ
Steel pipes ≤168mm unlagged ˇ ˇ ˇ
Copper pipes ≤108mm lagged with Fire Tube ˇ ˇ ˇ ˇ
Copper pipes ≤108mm unlagged ˇ ˇ ˇ
Circular steel duct ≤360mm lagged with Fire Duct ˇ ˇ ˇ ˇ ˇ ˇ
Square steel duct ≤400mm lagged with Fire Duct ˇ ˇ ˇ ˇ ˇ ˇ
PVC  HDPE Pipes ≤40mm with High Pressure Mastic ˇ ˇ
PP  HDPE Pipes ≤160mm with Fire Sleeve ˇ ˇ
PVC ≤110mm with Fire Sleeve ˇ ˇ ˇ ˇ ˇ ˇ
ABS ≤110mm with Fire Sleeve ˇ ˇ ˇ ˇ
Fire Dampers 1000 x 1000mm ˇ ˇ ˇ
*See Rockwool Technical Manual for specific sizes and maximum fire ratings. Apertures over 1.2m x 1.2m require Fire Pro Glue to seal
between the batts. Head of Wall applications have been assessed for up to 1.2m x 20m for 60 minutes Integrity and insulation performance
using ablative acoustic sealant.
✓ C using 1mm thick coatback along 100mm of service item either side of the seal
Ablative Coated Batts are manufactured by a number of suppliers, including Promat UK Limited and ROCKWOOL®
Limited
13
Loadbearing Fire Compound is ideal for use around pipes and ducts where these penetrate compartment or separating walls or floors.
Even when fully cured Loadbearing Fire Compound permits the provision of additional or replacement services without the need to
replace the complete installation, yet still retaining its strength properties.
General benefits:
•	Smoke seal
•	Good acoustic barrier
•	Suitable for making good around most types of service penetrations
•	Loadbearing (see Loadbearing table for details)
•	Simple installation
•	No smoke emission
•	Maintenance free
•	Unaffected by humidity
• Suitable for floors in riser cupboards etc
Loadbearing
Fire Compound
For more information, please visit www.sigtechnicalinsulation.co.uk
Performance in masonry (non-reinforced) supporting walls
Minimum compound
thickness
Maximum aperture
dimensions
Fire resistance (min)
Integrity Insulation
75mm 1000 x 400mm 60 60
75mm 600 x 400mm 120 120
75mm 400 x 400mm 240 240
100mm 1200 x 600mm 60 60
100mm 800 x 600mm 120 120
100mm 600 x 600mm 240 240
Non-reinforced seals
Firestop compound
Thickness in mm
Fire rating in hours
Maximum opening width x
any linear length mm
Load bearing capacity in kn
75mm 2 500mm 2.5kn (UDL)
100mm 4 750mm 2.5kn (UDL)
Simply reinforced seals
Firestop compound
Thickness in mm
Fire rating in hours
Maximum opening width x
any linear length mm
Load bearing capacity in kn
100mm 4 Up to 1500mm 2.5kn (UDL)
Load bearing performance in line with BS6399 for workspaces and cupboards (This is general guidance, advice from Rockwool Technical
should always be obtained)
Performance in masonry (reinforced) floors
Minimum compound
thickness
Maximum aperture
dimensions
Fire resistance (min)
Integrity Insulation
75mm 1000 x 400mm 60 60
75mm 600 x 400mm 120 120
75mm 400 x 400mm 240 240
75mm 800 x 800mm 360 360
100mm 1400 x 1200mm 60 60
100mm 1400 x 1000mm 120 120
100mm 1200 x 1000mm 240 240
100mm 1000 x 1000mm 360 360
1. For steel and copper pipe penetrations, integrity performance only
2. For plastic pipe penetrations, use in conjunction with Ultra Universal Pipe Wrap
14
In addition to Rockwool Fire Compound, SIG Technical Insulation also offer Promat Promaseal Extra Strength, which offers excellent fire
resistance, strength, versatility and acoustic performance:
For more information, please visit www.sigtechnicalinsulation.co.uk
Acoustic performance
Thickness of Compound (mm) Weighted Sound Reduction Index (Rw)
75 39db
100 46db
150 51db
Coverage of compound
Thickness of Compound (mm) Number of bags/m2
75 3.15
100 4.20
150 6.30
Ratio: A bag of compound to 10 litres water (3:1) volume. Vary to suit site conditions
Typical Properties
Flexural Strength Frupture at 28 days
Compound: Water ratio 2.5:1 5.2 N/mm2
Compressive Strength at 28 days
Compound: Water ratio 2.5:1 - pourable 14.0 N/mm2
Compound: Water ratio 3.0:1 - stiff 21.0 N/mm2
* Compound: water ratio by volume
Fire Performance
Depth of seal (mm) Insulation (mm) Integrity (mm)
Cables  Pipework through
floors (EN 1366-3)
100 231 240
Ductwork Dampers through
floors through walls
(BS 476 Part:20)
90
82
225
164
240
240
Loadbearing Capacity at 48 hours
Un-reinforced floor seal, mix ratio 2.5:1
Span of Seal (mm)
Span/Depth Ratio
(100mm deep floor seal)
Tensile Failure Pressure (kN/m2
)
(one way spanning)
*Safe Working Load (kN/m2
)
900
1200
1500
9:1
12:1
15:1
30
25
15
10
8
5
15
Loadbearing
Fire Compound
Intumescent Acrylic Sealant is suitable for most applications but Silicone Sealant would be required for service temperatures over 70°C
or where increased joint movement capability is needed.
Intumescent Fire
and Acoustic Sealant
For more information, please visit www.sigtechnicalinsulation.co.uk
Coverage
Each cartridge/sausage is intended to provide the following application rates:
Joint size (mm) Depth of sealant (mm) Yield per cartridge (m) Yield per sausage (m)
10 10 3.10 5.90
20 15 1.03 1.95
30 20 0.51 0.95
Aerated concrete/Blockwork walls
Min wall
width (mm)
Max. joint
width (mm)
Sealant
Depth (mm)
Backing
Fire Resistance
Type of Seal Integrity Insulation
150 10 10 Polyethylene foam backing rod Single 200 166
150 10 10 Polyethylene foam backing rod Double 265 265
150 15 15 Polyethylene foam backing rod Single 227 227
150 15 15 Polyethylene foam backing rod Double 265 230
150 30 30 Polyethylene foam backing rod Single 240 233
150 30 30 Polyethylene foam backing rod Double 265 265
200 50 25 Ethafoam backing rod Single 245 82
Aerated concrete floors
Min floor
depth (mm)
Max. joint
width (mm)
Sealant
Depth (mm)
Backing
Fire Resistance
Type of Seal Seal location Integrity Insulation
230 50 25 Ethafoam backing rod Single Bottom 155 105
250 30 15 Ethafoam backing rod Single Bottom 243 65
250 20 10 Polyethylene foam backing rod Single Top 155 47
250 25 15 Polyethylene foam backing rod Single Top 240 73
250 50 25 Polyethylene foam backing rod Single Top 240 92
Note: other performances are available - please contact your local branch of SIG Technical Insulation for details
Acoustic Performance
Weighted Sound Reduction index (Rw) of up to 57db.
Dependant on:
•	Type of construction
•	Type of seal backing
•	Size of joint
Smoke Seal
Intumescent Fire and Acoustic Sealant will inhibit the passage of smoke
Intumescent Fire and Acoustic Sealant is manufactured by a number of suppliers, including Promat UK Limited and ROCKWOOL®
Limited
ROCKWOOL®
Intumescent Fire and Acoustic Sealant must be used on ROCKWOOL®
Ablative Coated Batts
16
Fire Resistant Silicone Sealant is designed to be used in joints with high movement capability or where they are formed between
dissimilar substrates, eg. steel and masonry.
Fire Resistant Silicone
Sealant (310ml)
For more information, please visit www.sigtechnicalinsulation.co.uk
Coverage
Fire Resistant Silicone Sealant is available in 310ml cartridges. One cartridge will provide the following coverage rates:
Joint size (mm) Metres per litre
6 x 6 27.75
9 x 6 18.50
12 x 9 9.25
18 x 12 4.75
25 x 10 4.0
Fire rating
Joint Size
(mm)
Sealant
Depth (mm)
Backing material Dimensions
Single or
dual seal
Integrity
(in mins)
Insulation
(in mins)
15 10 PE 25mm diameter Single 240 120
15 10 Mineral wool (density 90kg/m2
) 15mm thick x 10mm depth Dual 240 240
25 15 PE 30mm diameter Single 240 120
40 25 Mineral wool (density 90kg/m2
) 40 x 25mm depth Dual 240 240
Colours
White
Specification
Once installed, Fire Resistant Silicone Sealant should provide up to 4 hours of fire protection in all joints up to 40mm.
Installation must be fully in accordance with manufacturer’s instructions.
The quantity contained in each cartridge is 310ml.
Once installed the sealant can offer up to 25 years service (if correctly applied).
Fire Resistant Silicone Sealant is manufactured by a number of suppliers, including Promat UK Limited and ROCKWOOL®
Limited
17
Performance  properties
Provides up to 4 hours fire protection in joints up to 30mm
High Pressure Exerting
Mastic (310ml)
For more information, please visit www.sigtechnicalinsulation.co.uk
Fire resistance in 2 hour plasterboard wall
Service
penetration
Hole size
(mm)
Design of joint
Depth of sealant/
mineral wool (mm)
Fire integrity
(mins)
55mm diameter HDPE/
PVC pipe
100 x 100
25mm annular joint in Patrice fixed coated panel
(50mm thick) on both sides of wall
40 120
110mm HDPE/PVC pipe 150 x 150
25mm annular joint in Patrice fixed coated panel
on both sides of wall
40 120
Fire resistance in 150mm thick masonry wall
Service
penetration
Hole size (mm) Design of joint
Depth of sealant/
mineral wool (mm)
Fire integrity
(mins)
Fire insulation
(mins)
Cable tray
(150 x 25mm)
200 x 100 Sealant/mineral wool/sealant 40/50
120
120
Cable bunch
(100mm diameter)
150 diameter Sealant/mineral wool/sealant 40/50
120
120
PVC pipe (110mm) 162 diameter Sealant/mineral wool/sealant 40/50 120 120
ABS (50mm) 150 diameter Sealant/mineral wool/sealant 40/50 120 120
Fire resistance in concrete floors
Service
penetration
Hole size
(mm)
Design of joint
Depth of sealant/
mineral wool (mm)
Fire integrity
(mins)
110mm HDPE/PVC pipe 160
Mineral wool shutter 125mm thick/sealant
(Mineral wool shutter removed before test)
75 90
18
Ultra Universal Pipe Wrap
For more information, please visit www.sigtechnicalinsulation.co.uk 19
Ultra Universal Pipe Wrap is capable of expanding over 30 times its thickness to crush and close off the pipe in a fire situation, forming a
solid char and preventing the passage of fire and smoke to the adjacent compartment.
Ultra Universal Pipe Wrap is suitable for use on plastic
pipes for all walls and floors.
Dimensions
Length: 1000mm
Width: 130mm
Thickness: 2.1mm
Pack qty: 5
Performance Benefits
• Provides fire rating of up to 4 hours to BS-EN 1366-3*
• Provides integrity  insulation
• One size fits all pipes
• Suitable for use with any ablative coated batt
• One wrap can replace two collars
• Quick and easy to cut and install
• Minimal waste
• The pipe wrap is solid and stable even when fully
	expanded
• Environmentally friendly – halogen free
*Not recommended for use below -5°C
Applications: One Size Fits All and Versatile
Scope of types of penetrations and required number of laps with Ultra Universal Pipe Wrap.
Types of pipes and maximum diameters covered (mm)
PVC MDPE  HDPE ABS PP
Φ = 115 115  Φ = 170 Φ = 110 Φ = 115 Φ = 110
60
Min.
Wall
1 lap 2 laps 1 lap
Floor
120
Min.
Wall
Floor
Integrity
CAD Details: Simple and Easy to Install
Ultra Universal Pipe Wrap can be
used in conjunction with Rockwool
ablative coated batts and loadbearing
compound as a recognised system
Ultra
Ultra Universal Pipe Wrap
For more information, please visit www.sigtechnicalinsulation.co.uk
Applications: Wall/Floor Section
Drywall = 100-125 Concrete Wall = 100-125 Fire Batt (Single Layer) Floor = 100mm
Gap
15mm
Centred Sealant
Wrap
Gap
15mm
Centred Sealant
Wrap
Sealant
Gap
30mm
Gap
30mm
Centred
Fire
Compound
Gap
30mm
Centred
Fire
Compound
Tightly
fitting
Fire
Compound
Centred Bottomed
Sealant
Tightly
fitting
Centred
Gap
30mm
Fire
Compound
Bottomed
Gap
15mm
Centred Sealant
Wrap
Gap
15mm
Centred Sealant
Wrap
Sealant
Gap
30mm
Gap
30mm
Centred
Fire
Compound
Gap
30mm
Centred
Fire
Compound
Tightly
fitting
Fire
Compound
Centred Bottomed
Sealant
Tightly
fitting
Centred
Gap
30mm
Fire
Compound
Bottomed
Gap
15mm
Centred Sealant
Wrap
Gap
15mm
Centred Sealant
Wrap
Sealant
Gap
30mm
Gap
30mm
Centred
Fire
Compound
Gap
30mm
Centred
Fire
Compound
Tightly
fitting
Fire
Compound
Centred Bottomed
Sealant
Tightly
fitting
Centred
Gap
30mm
Fire
Compound
Bottomed
Gap
15mm
Centred Sealant
Wrap
Gap
15mm
Centred Sealant
Wrap
Sealant
Gap
30mm
Gap
30mm
Centred
Fire
Compound
Gap
30mm
Centred
Fire
Compound
Tightly
fitting
Fire
Compound
Centred Bottomed
Sealant
Tightly
fitting
Centred
Gap
30mm
Fire
Compound
Bottomed
Drywall = 125-130 Concrete Wall = 125-130 Fire Batt (Double Layer) Floor = 150mm
Gap
15mm
Centred Sealant
Wrap
Gap
15mm
Centred Sealant
Wrap
Sealant
Gap
30mm
Gap
30mm
Centred
Fire
Compound
Gap
30mm
Centred
Fire
Compound
Tightly
fitting
Fire
Compound
Centred Bottomed
Sealant
Tightly
fitting
Centred
Gap
30mm
Fire
Compound
Bottomed
Gap
15mm
Centred Sealant
Wrap
Gap
15mm
Centred Sealant
Wrap
Sealant
Gap
30mm
Gap
30mm
Centred
Fire
Compound
Gap
30mm
Centred
Fire
Compound
Tightly
fitting
Fire
Compound
Centred Bottomed
Sealant
Tightly
fitting
Centred
Gap
30mm
Fire
Compound
Bottomed
Gap
15mm
Centred Sealant
Wrap
Gap
15mm
Centred Sealant
Wrap
Sealant
Gap
30mm
Gap
30mm
Centred
Fire
Compound
Gap
30mm
Centred
Fire
Compound
Tightly
fitting
Fire
Compound
Centred Bottomed
Sealant
Tightly
fitting
Centred
Gap
30mm
Fire
Compound
Bottomed
Gap
15mm
Centred Sealant
Wrap
Gap
15mm
Centred Sealant
Wrap
Sealant
Gap
30mm
Gap
30mm
Centred
Fire
Compound
Gap
30mm
Centred
Fire
Compound
Tightly
fitting
Fire
Compound
Centred Bottomed
Sealant
Tightly
fitting
Centred
Gap
30mm
Fire
Compound
Bottomed
Through floor penetrations Ultra Universal Pipe Wrap can be utilised at 65mm to give the required fire performance.
Installation: One Size Fits All and Versatile
Apply the wrap around
the pipe, and tape over it.
Measure the required length for
the pipe and cut the wrap
Flush
Yes Yes No
Overlapped Open
Drywall/Concrete Wall/Masonry Wall
Slide the wrap into the wall Fill the annular space with fire rated sealant or fire compound
*Fire compound cannot be used on drywall.
Fire Compound
Sealant
1.
Wall
2. 3. or
Integrity
60Min120Min
20
Ultra Universal Pipe Wrap
For more information, please visit www.sigtechnicalinsulation.co.uk 21
Ultra Universal Pipe Sleeve is a unique scored wrap,
flexible and easy to install on both phenolic insulated and
plastic pipes.
Dimensions
Length: 1000mm
Width: 130mm
Thickness: 2.1mm
Pack qty: 5
Performance Benefits
• Provides a Fire Rating of : 2 hours, BS-EN 1366-3
• Eliminates condensation and maintains vapour layer
• One size fits all phenolic insulated pipework and
	 plastic pipes
• ‘No cut back’ of phenolic insulation is required
• Unique scored sleeve, soft and easy installation
• Cost effective
• One sleeve can replace two collars
• Solid and stable, even when fully expanded
• Suitable for use with any ablative coated batt
• Minimal waste
• Environmentally friendly – halogen free
Applications: Scope for Insulated Pipe
Insulation is limited only for Phenolic insulation.
Pipe
O.D.
(mm)
Insulation
Thickness
(mm)
Drywall
120 min.
Batt*1
60 min
(T=50mm)
Batt*2
120 min.
(T=60mm)
Batt*3
120 min.
(T=100mm)
Concrete
wall
120 min.
Concrete
floor
120 min.
Copper
15 15 ˇ ˇ ˇ ˇ ˇ ˇ
42 15 ˇ ˇ ˇ ˇ ˇ ˇ
108 15 ˇ ˇ ˇ ˇ ˇ ˇ
108 40 ˇ ˇ ˇ ˇ ˇ ˇ
Steel
168 15 ˇ ˇ ˇ ˇ ˇ ˇ
168 40 ˇ ˇ ˇ ˇ ˇ ˇ
Batt*1: Thickness = 50mm, Density 160kg/m3
Batt*2: Thickness = 60mm, Density 180kg/m3
Batt*3: Thickness = 100mm 50mm*2
, Density 160kg/m3
*Terms and Condition
Ultra Universal Pipe Sleeve
For more information, please visit www.sigtechnicalinsulation.co.uk
Applications: Installation for Insulated Pipe
Cross Section
The reinforced foil tape needs to be applied
on the following locations.
1. Over the UPS / intumescent wrap.
2. Directly over the phenolic tube itself at the
both sides of the wall, upper side of floor.
Gap
15mm
Reinforced
Foil Tape
Centred
Dry Wall
Sealant
UPS
Sealant Copper or
Steel pipePhenolic
Insulation
Gap
30mm
Centred
Concrete Wall
Fire
Compound
Tightly
fitting
Centred
Fire Batt Concrete Floor
Gap
30mm
Fire
Compound
Bottomed
Phenolic Insulation
Hard Char
Copper or Steel Pipe
Reinforced Foil TapeUltra Universal
Pipe Sleeve
22
Ultra Universal Pipe Sleeve
For more information, please visit www.sigtechnicalinsulation.co.uk 23
Ultra Universal Pipe Wrap/ Sleeve
can be used in conjunction with
Promaseal Extra Strength
Compound as a recognised system
Fire stopping service penetrations through concrete floors - Promaseal Fire Compound with plastic pipe penetration
NOT FOR PRODUCTION DESIGN SKETCH ONLYDO NOT SCALE VIEW TOLERANCES General ± 1mm DIMENSIONS IN mmA3 LANDSCAPE
Gap 30mm
Concrete floor or wall thickness 150mm
Rockwool slab (minimum
50mm x 140kg/m3)
Bottomed
Ultra Universal Pipe Wrap/Sleeve
Promat Promaseal Fire Compound
Penetrating services = Plastic pipes
CAD Details: Simple and Easy to Install
Ultra Universal Pipe Sleeve can be used in conjunction with
Rockwool ablative coated batts and loadbearing compound
as a recognised system
“SIG have brought to market a new
and useful Universal Pipe Wrap
and Sleeve, it has been tested on
both plastic pipes and around some
insulation materials as an integrity
fire barrier, making it a handy
versatile type of product.Rockwool
have looked at the testing of this
product in some detail, based on this
we see it as suitable option solution
for plastic pipes and some insulated
pipes that pass through Rockwool
coated batts”
“These are very often problem
applications for firestopping purposes,
and this seems to be a nice simple
one stop type solution”
Bob Westcombe
Rockwool UK Fire
Protection Manager
Testimonial
Ultra Pipe Sleeve
(130 mm wide)
Insulated Fire Sleeves
For more information, please visit www.sigtechnicalinsulation.co.uk
For insulated pipes, it is necessary to remove the insulation at
point of penetration to enable standard pipe collars to close
plastic pipes. This removal of insulation results in condensation
on cold pipes and loss of thermal performance on hot pipes.
Insulated Fire Sleeves combats this problem by providing both fire
stopping and thermal insulation.
General benefits:
•	Quick, simple and accurate installation
•	Maintains pipe insulation at penetration points
•	Supplied with integral vapour barrier
•	No mastic or ancillaries required
•	Excellent thermal and acoustic insulation
•	Non-combustible
Dimensions
Insulated Fire Sleeves are supplied 300mm long. They are
manufactured to fit a range of standard pipe sizes, from 17mm to
169mm O.D. and standard thicknesses of 25mm to 100mm.
For un-insulated pipes, a thickness of 25mm is required to
maintain the fire rating. Insulated Fire Sleeves should be installed
to the same thickness as the pipe insulation (min 25mm thick).
Service Temperatures
Insulated Fire Sleeves are used to fire stop pipe work operating at
temperatures between 0°C and 180°C. At low temperatures, care
should be taken to maintain the vapour barrier.
Test Data
Pipe Description
Compartment Construction
2h Batt 2h Blockwork 12h Plasterboard 2h Solid Floor
Copper Ø 15-160mm ˇ ˇ ˇ
Mild Steel Ø 15-160mm ˇ ˇ ˇ
Polypropylene Ø 15-26mm ˇ ˇ ˇ ˇ
PVC Ø 15-80mm ˇ ˇ
Insulated Fire Sleeves are available from a number of suppliers, including: ROCKWOOL®
Limited, Tenmat and PFC Corofil
24
Expansion Joint Strips
For more information, please visit www.sigtechnicalinsulation.co.uk 25
Expansion Joint Strips consist of layers of intumescent material bonded to class O foam and have been successfully fire tested and
assessed to provide up to 240 minutes in joints, walls and floors.
Expansion Joint Strips are available from a number of suppliers, including: Promat UK Limited, ROCKWOOL®
Limited and Polyseam.
Typical properties
Strip size
Maximum joint width
in mm (g)
Minimum seal width
in mm (t)
Minimum seal depth
in mm (d)
Integrity
(minutes)
4009053 10 12 12 120
4009055 20 29 12 120
4009039 25 32 20 120
4009040 35 53 20 120
4009041 50 61 35 120
4009042 75 90 50 120
4009043 100 126 100 120
4009044 120 147 125 120
4009045 150 170 100 120
Application technique: Compressed into gap/joint such that the multi-layers/banding are visible.
Copyright Promat 2013
Intumescent Pillows
For more information, please visit www.sigtechnicalinsulation.co.uk
Intumescent Pillows are simply packed tightly in between
penetrating services and the wall. In a floor, pillows are
additionally supported by means of a mesh support system.
General benefits:
•	Simple to install
•	Easy to remove and reinstate whilst changing services
•	Maintenance free
•	Dry system
Pillow Sizes
Pillow size (mm) Approximate number
300 x 200 x 30 165 per m2
opening
300 x 150 x 30 220 per m2
opening
300 x 100 x 30 330 per m2
opening
300 x 50 x 30 660 per m2
opening
Performance in masonry supporting walls
Method of support/
installation
Maximum aperture
dimensions
Fire resistance (min)
Integrity Insulation
Friction fitted 850 x 850mm 120 120
Friction fitted 600 x 600mm 240 120
Minimum density of masonry supported walls - 650kg/m3
300mm bag length to be laid horizontally in wall void. Bags should be laid
centrally within wall thickness.
Performance in concrete floors
Method of support/
installation
Maximum aperture
dimensions
Fire resistance (min)
Integrity Insulation
Wire basket 850 x 850mm 120 120
Wire basket 600 x 600mm 240 120
300mm bag length to be laid vertically in floor void.
Performance in masonry supporting walls
Method of support/
installation
Maximum aperture
dimensions
Fire resistance (min)
Integrity Insulation
Friction fitted 850 x 850mm 120* 120*
*Product performance is dependent on matching performance of plasterboard wall system. Void in plasterboard should be fully ‘framed out’
with steel studs or similar 300mm bag length to be laid horizontally in wall void. Bags should be laid centrally within wall thickness.
Fire Pillows are available from a number of suppliers, including Promat UK Limited and ROCKWOOL®
Limited
26
Multi-Cable Firestop
For more information, please visit www.sigtechnicalinsulation.co.uk 27
General benefits:
•	Simple to install
•	Cables can be easily added or removed
•	No de-rating of cables required
•	Maintenance free
•	Dry system
Fire Rating
Services and
support
Surrounding
penetration
seat
Width of fire
stop for each
Coated Batt
(mm)
Maximum void
height (mm)
(no. of fire stop
plies)
Fire resistance integrity (min)
Seat in a
masonry
wall
Seat in a
plasterboard
wall
Seat in a
concrete
floor
Cables
secured to
appropriately
supported
perforated steel
cable trays/
ladders (max.
width 150mm)
Single 60mm
ROCKWOOL®
Ablative Coated
Batt
Double 60mm
ROCKWOOL®
Ablative Coated
Batt
60
60
25 (1)
55 (2)
80 (3)
25 (1)
55 (2)
80 (3)
180
120
120
240
240
240
60
60
60
180
120
n/a
240
240
n/a
Cables
within PVC
trunking
(maximum
100 x 100mm)
Double 60mm
ROCKWOOL®
Ablative Coated
Batt with no air
gap
60 180 (1) 240 60 -
Speedline Putty Pads
For more information, please visit www.sigtechnicalinsulation.co.uk
Speedline Putty Pads comply with building regulations Part E and Part B.
With a fire rating of two hours in dry walls (to BS476 part 20), Speedline Putty Pads also achieve an acoustic rating of up to 69dB Rw,
ensuring that the safety and performance of the drywall construction are maintained.
General benefits:
• Maintains acoustic integrity of the wall
• Use in PVC  Metal boxes
• Provides 2 hour fire resistance
• Robust Details compliance in timber frame  metal frame separating walls
• Easy to use
• Fast to fit
• Minimal waste
• Easy to stock: one reel fits all
• Reduced damage on site and in transit
• Cost effective – labour and time saving
SIG also produces a wide variety of bespoke insulation products to customer specification and also manufactures a range of fire,
thermal and acoustic products.
Fire Stop Strip
For medium size linear gaps in
buildings.
Fire Stop Blocks
For apertures in buildings,
especially the flutes of metal
profiles.
Wall Cavity Fire Barrier
Fire Barrier Slab  Strip For all
cavity walls and curtain walls,
horizontal and vertical use.
Raised Access Floor Fire
Barrier
For the voids beneath Raised
Access Floors.
Partition Head Fire Barrier
For large gaps above partitions
and masonry walls.
FireFloor System 2
Fire protection system for
timber floors.
Cavity Fire Closer
To close masonry cavities,
especially around door and
window openings.
Party Wall Fire Closer
Semi-rigid mineral wool to
polythene DPC Cavity Closers
for the junctions of party walls.
Horizontal Fire Closer
With polythene DPC Cavity
Tray and up to 2 hour fire
rating. Includes support fixings.
Ventilated Rainscreen Fire
Barrier
Polythene enclosed mineral
wool barrier for rainscreen
systems.
28
Fire Duct System
For more information, please visit www.sigtechnicalinsulation.co.uk 29
Fire resistant ducts are the best way to ensure fire safety in HVAC installations as they provide performance from beginning to the end of
the duct system lifetime. Rockwool, Isover, Knauf and Promat provide solutions for metal ventilation ducts that secure fire resistance as
well as meeting thermal and acoustic requirements.
Fire Duct products can be used to provide fire protection to horizontal, vertical, rectangular, circular, ventilation and smoke extract steel
ductwork fully in accordance with BS 476 – 24, ducts ‘Type A’ and ‘Type B’, ‘Fire outside duct’ and ‘Fire inside duct’.
Fire Duct Slab
Size: 1200 x 2000mm
Thicknesses: 40  90mm
Facing: reinforced aluminium foil
Surface spread of flame: Class 1 to BS 476–7
Non-combustibility: Class A1 to BSEN 13501-1
(wall  ceiling linings)
Thermal conductivity: 0.035 W/mK at 10°C
Fire Duct section
Diameters: 60 to 356mm
Thicknesses: 40 and 90mm*
Facing: reinforced aluminium foil
Fire Duct PSM
Fire Duct PSM is made of Fire Duct Slab with factory
machined grooves to suit specific duct diameters.
Diameters: 406mm and above
Thicknesses: 40 and 90mm*
Facing: reinforced aluminium foil
* Some thicknesses of Fire Duct Section and Fire Duct PSM
are not available for certain duct diameters
Hanger sections
Diameter: 17mm
Thicknesses: 30, 40, 50  60mm
Facing: reinforced aluminium foil
Notes to picture opposite
1. Circular steel duct to DW/144
2. Fire Duct Section/Fire Duct PSM
3. M10 steel drop rods at 1500mm maximum centres
4. Fire Duct Slab/Section - protection to hanger system
5. 30 x 30 x 3mm minimum steel angle bearer
Fire resistance
Performance summary – Fire Duct Slab, Section and PSM
Thermal Conductivity Chart
Fire resistance
(hours)
Duct type
Required fire
duct thickness
(mm)
Joint options
Hangar protection Max duct size
for mitre joint
glued system
(mm)
Fire duct
Slab (mm)
Hangar
section (mm)
½ HVAC  Smoke extract 40 BC 40 17 x 30 1500 x 1500
½ Kitchen extract 40 BC 40 17 x 30 1500 x 1500
1 HVAC  Smoke extract 40 BC 40 17 x 40 1000 x 1000
1 Kitchen extract 90 ABC 40 17 x 40 1500 x 1500
1½ HVAC  Smoke extract 90 ABC 40 17 x 50 1200 x 1200
2 HVAC  Smoke extract 90 ABC 40 17 x 60 1000 x 1000
Knauf Rocksilk PyroDuct Slab
Rocksilk PyroDuct Slab is fully tested and certified to provide up to 2 hours fire protection to HVAC steel ductwork. It can be used in horizontal
ducts, vertical ducts, ducts passing through compartment walls and floors and kitchen extracts. Rocksilk PyroDuct Slab is suitable for
applications above clean rooms, within air plenums or for aesthetic purposes.
Thermal
Rocksilk PyroDuct has a thermal conductivity of 0.037 W/mK.
Thickness (mm) Length (mm) Width (mm) Slabs per pack Area per pack (m2
)
90 1200 600 2 1.44
45 1200 600 4 2.88
Fire Duct System
For more information, please visit www.sigtechnicalinsulation.co.uk30
Fire Duct System
For more information, please visit www.sigtechnicalinsulation.co.uk 31
ISOVER solutions for providing fire resistance in HVAC using ULTIMATE mineral wool. U Protect solutions provide an easy to install and
lightweight efficient solution for fire resistance in HVAC to BS 476: Part 24.
Insulation Product Range
Product Thickness(mm) Width(mm) Length(mm) Slabsperpack m2
perpack Packsperpallet m2
perpallet
ULTIMATE™
Protect Slab
4.0 Alu 1
60 600 1200 6 4.32 12 51.84
80 600 1200 5 3.60 12 43.20
100 600 1200 4 2.88 12 34.56
ULTIMATE™
Protect Wired
Mat 4.0 Alu 1
75 600 4000 2 4.80 18 86.40
120 600 2500 2 3.00 18 54.00
For rectangular ducts use U Protect 4.0 Alu 1 Slab and for circular ducts use U Protect 4.0 Alu Wired Mat.
*Smoke extraction requires 2 hours fire protection. Note that for rectangular ducts these insulation thicknesses should be increased from 80mm as shown in the table to 90mm.
Declared Thermal Conductivity
• 0.033 W/mK at 10 °C mean temperature.
• 0.035 W/mK at 50 °C mean temperature.
•	0.040 W/mK at 100 °C mean temperature.
•	0.047 W/mK at 150 °C mean temperature
Choose the insulation thickness
Choose the appropriate thickness from the table below by selecting the desired duct type, fire rating, duct orientation and fire location.
Isover ULTIMATE™ Protect thickness table
RectangularDuct
Fire location
Fire class
Duct orientation
1 hour 2 hour
Fire inside duct
Inside
60mm 80mm* Horizontal
80mm 100mm Vertical
Fire outside duct
Outside
60mm 80mm* Horizontal
60mm 80mm* Vertical
In case both fire locations needs to be covered
Both
60mm 80mm* Horizontal
80mm 100mm Vertical
Use of 1 product for both duct orientations
Outside 60mm 80mm*
Both
Inside 80mm 100mm
Use of 1 product for all cases
Both 80mm 100mm Both
CircularDuct
Fire location
Fire class
Duct orientation
1 hour 2 hour
Fire inside duct
Inside
75mm 120mm Horizontal
75mm 120mm Vertical
Fire outside duct
Outside
75mm 120mm Horizontal
75mm 120mm Vertical
In case both fire locations needs to be covered
Both
75mm 120mm Horizontal
75mm 120mm Vertical
Use of 1 product for both duct orientations
Outside 75mm 100mm
Both
Inside 75mm 120mm
Use of 1 product for all cases
Both 75mm 120mm Both
For more information, please visit www.sigtechnicalinsulation.co.uk32
Fire Duct System
PROMATECT®
-L500
PROMATECT®
- L500 is a non-combustible low density calcium silicate board, used for the construction of fire resistant ducts. It is a Class O
product as defined in the Building Regulations.
Thickness (mm) Length x Width (mm)
Approx weight (kg/m2
)
Dry With approx 5% moisture
20 2500 x 1200 10.0 10.5
25 2500 x 1200 12.5 13.1
30 2500 x 1200 15.0 15.8
35 2500 x 1200 17.5 18.4
40 2500 x 1200 20.0 21.0
50 2500 x 1200 25.0 26.3
52 2500 x 1200 26.0 27.4
60 2500 x 1200 30.0 31.5
33
Tunnel Liner and Ductliner
PassiveTecTM
Tunnel Liner
Our 30mm Tunnel Liner board has passed the most demanding
tunnel test currently available. Tested at the Efectis laboratory
in the Netherlands, it has achieved 3 hours against the RWS
temperature curve, 3 hours against the HCM temperature curve
and 4 hours against the ISO 834 temperature curves. These
test standards cover all of the highest specifications likely to be
required in tunnel lining fire protection.
The PassiveTecTM
board has a uniquely high insulation
performance hence it achieves more than the required standard
of protection. In addition it is extremely stable when exposed to
moisture or water. This is critical in the tunnel lining area where
leakage and flash floods can occur regularly. Our team of fire
engineers are ready to conduct specific tests as required by tunnel
construction projects.
Certification
RWS 1350 Certified 180 mins
HCM Certified 180 mins
ISO 834 Certified 240 mins
Lineal thermal expansion a (°K-1
)
- 3,1x 10-5 (long) and
- 4,1x 10-5 (tran)
Density 900 kg/m3
± 10 %
Water diffusion resistance µ:3,5
Determination of compression
behavior. Breaking load (N)
25213
Certification
BS EN1366 pt 1  Pt 8 Certified
Type B Vertical : CLASSIFICATION: EI 120 (ve i→o)
Type A Vertical : CLASSIFICATION: EI 120 (ve i→o) S
Type B Horizontal : CLASSIFICATION: EI 120 (ho i→o)
Type A Horizontal: CLASSIFICATION: EI 180 (ho i→o) S
Type C : El 120 (ho) S 1500 Multi
Thermal conductivity (W/mk) 0,29
Thermal resistance (m2
.K/W) 0,1
Lineal thermal expansion a (°K-1
)
- 3,1x 10-5 (long) and
- 4,1x 10-5 (tran)
Electrical surface resistance [kΩ] 5,1
PassiveTecTM
Ductliner
Our 30mm Ductliner board has achieved the highest standard of
smoke evacuation and extraction duct protection. It is the only
magnesium oxide board on the market with both EN 1366 part
1 and part 8 accreditation. At 30mm it is also thinner than any
other competing solutions for 2 hours which is a huge advantage
in the congested plenums. We are proud to have passed the
smoke extraction standard at the maximum pressure level
Tested at European accredited laboratories that ensure
compliance across the EU.
PassiveTecTM
is a proven high performance range of Fibre Reinforced Magnesium boards owned by SIG and PFP Fire Systems.
Its range of applications will be expanded further during 2014 but in the meantime offers two principal solutions prevalent in
construction and infrastructure projects. www.passivetec.com
• Thinnest board to give 2 hours protection to EN1366 Pt 8
• Saves space and therefore can reduce construction costs
• Very competitively priced system for contractors
• Extremely durable
For more information, please visit www.sigtechnicalinsulation.co.uk
34
Firemac FM Blue
Firemac FM Blue is a non-combustible composite board with a fibre-reinforced cement core, and outer facings of perforated galvanised
steel mechanically bonded to the core, used to provide fire protection and protect life and buildings.
Firemac FM Blue systems provide robust wall, ceiling, building services enclosures and ductwork systems to give fire resistance of up to
4 hours and blast resistance of up to 14kPa.
Applications
•	Vertical  horizontal barriers, all either insulated or uninsulated
•	Ventilation, smoke extract  kitchen extract ductwork
•	Enclosures for building services
Specific applications include:
•	Vertical  horizontal barriers forming escape routes and refuge areas
•	Enclosures  barriers around hazardous areas
•	Equipment protection
•	Document protection
•	Warehouse compartmentation
•	Service shafts
•	Electrical transformer  switch gear rooms
General Technical Data
Board thickness 8.5mm -1mm + 2mm
Standard board sizes 2000mm x 1200mm  2400mm x 1200mm
Combustibility Non-combustible
Classification to BS EN 13501-1 A1
Building regulations classification Class O
Effective density (composite) 2400kg/m³ (approx.)
Approx. weight (composite) 19.2kg/m²
Moisture content (composite) 7.6% (approx.)
Water absorption (composite, oven-dried to saturated) 15.5% (approx.)
Flexural strength Frupture (average) 300N/mm²
Modulus of elasticity E (average) 195GPa
Impact strength to BS 5669: Part 1: 1989 Exceeds 980N/m
Loadbearing capacity 10kN/m²
Max. point ‘load’ with 600mm span 980kg
Max. point ‘load’ with 1200mm span 600kg
Thermal conductivity (λ) 38°C 0.40
If any data is being used for structural calculations contact Firemac to ensure the relevant data is up-to-date.
Firemac FM Blue has been installed across a range of industrial and commercial builds including transport and infrastructure projects, power
stations, office blocks, communication and asset protection.
Firemac FM Blue is distributed solely through SIG and is supported by a full range of test evidence and assessments including BS 476: Parts
20, 22 and 24, BS EN 1364 - Parts 1 and 2, and UL263. In addition, the board is produced under a Third Party Certification scheme. Full
details are available upon request.
For installers full training in the installation of Firemac FM Blue will be given, alongside ongoing site inspections and comprehensive
technical support.
For more information, please visit www.sigtechnicalinsulation.co.uk
For more information, please visit www.sigtechnicalinsulation.co.uk 35
Structural Steel
Building regulations stipulate the period of fire resistance required for any element of building structure. Beams and columns require at
least the same standard of fire protection as that required by any element they support.
The temperature rise of structural steelwork under fire test conditions provides a method of computing fire protection thicknesses based
on accepted empirical formulae. The rate of increase in temperature of a steel cross section is determined by the ratio of the heated
surface area (A) to the volume (V).
This ratio (A/V) has units of m-1 and is known as the section factor.
The section factor is a measure of the rate at which a steel element will increase in temperature. The higher the value of the section
factor, the faster the element will heat up and therefore the thicker fire protection required to satisfy a stipulated fire protection period.
How to Specify
Promat VERMICULUX®
(up to 240 minutes – A/V 17 – 260m-1)
Promat VERMICULUX®
is a lightweight non-combustible board specially designed to provide fire protection to structural steelwork. Up to
240 minutes fire resistance can be achieved depending on thickness of material used and the dimensions of the beam or column being
protected. Promat VERMICULUX®
can be installed prior to the building being weather tight.
Promat PROMATECT®
-250 (up to 120 minutes – A/V 17 – 260 m-1)
Promat PROMATECT®
-250 is a non-combustible mineral bound light weight board. It has smooth matt upper surface and is off-white in
appearance.
Promat PROMATECT®
-250 provides a high degree of strength, dimension stability, and fire protection to structural steelwork. Up to 120
minutes fire resistance can be achieved depending on thickness of material used and the dimensions of the beam or column being
protected.
Thickness (mm) Dimensions (mm) Stack Quantities Can Stack be Split?
20 1220 x 1220 40 N
25 1220 x 1220 30 N
30 1220 x 1220 26 N
35 1220 x 1220 22 Y
40 1220 x 1220 20 Y
45 1220 x 1220 17 Y
50 1220 x 1220 15 Y
55 1220 x 1220 14 Y
60 1220 x 1220 13 Y
Thickness (mm) Dimensions (mm) Stack Quantities Can Stack be Split?
12 2500 x 1200 30 N
15 2500 x 1200 30 N
18 2500 x 1200 25 N
20 2500 x 1200 25 N
22 2500 x 1200 25 N
25 2500 x 1200 20 N
30 2500 x 1200 15 N
For more information, please visit www.sigtechnicalinsulation.co.uk36
Structural Steel
Glasroc F FIRECASE
Used predominantly as part of the British Gypsum FireCase and GypLyner encase structural steel encasement system, giving up to 180
minutes fire protection.
It has a high quality, white smooth surface finish, ideally suited as a self finish or to receive direct decoration with most paint finishes.
Can also be tiled and plastered directly.
•	Staple fixes (up to 25mm) or screw fixed
•	3 or 4 sided protection
•	Steel angles or solders
•	GypLyner encase with FireLine is also available
Promat TD Board®
/Rocksilk FireTech/ Rockwool Beamclad
A high density, resilient and non-combustible rock mineral wool
slab, which offers up to 240 minutes fire protection. It is available
un-faced or faced with a Bright Class ‘O’ reinforced aluminium foil.
General benefits:
•	Quick, clean and dry installation process
•	Quick and simple installation of noggins
•	Choice of fixing systems
•	Moisture tolerant
•	Can accommodate decorative finishes
Thickness (mm) Dimensions (mm) Stack Quantities
15 2400 x 1200 32
20 2000 x 1200 40
25 2000 x 1200 30
30 2000 x 1200 20
Promat TD Board®
Thickness (mm) Dimensions (mm) Stack Quantities Can Stack be Split?
25 2000 x 1200 45 N
30 2000 x 1200 40 N
35 2000 x 1200 32 N
40 2000 x 1200 30 N
For more information, please visit www.sigtechnicalinsulation.co.uk 37
Structural Steel
Rocksilk FireTech (UN-FACED / FOIL FACED)
Thickness (mm) Dimensions (mm) Stack Quantities
20 1800 x 1200 56
25 1800 x 1200 45
30 1800 x 1200 36
35 1800 x 1200 32
40 1800 x 1200 28
45 1800 x 1200 25
50 1800 x 1200 22
60 1800 x 1200 18
Rocksilk FireTech Dry Fix Noggin Slab
An easy to cut, rock mineral wool slab, with superior fire resistant properties for use as the fixing noggin in the fire protection of structur-
al steel work.
Thickness (mm) Dimensions (mm) Stack Quantities
30 1800 x 1200 36
35 1800 x 1200 32
40 1800 x 1200 28
45 1800 x 1200 25
50 1800 x 1200 22
60 1800 x 1200 18
Rockwool Beamclad
Thickness (mm) Dimensions (mm) Stack Quantities
25 2000 x 1200 45
30 2000 x 1200 40
35 2000 x 1200 32
40 2000 x 1200 30
50 2000 x 1200 24
60 2000 x 1200 20
For more information, please visit www.sigtechnicalinsulation.co.uk38
Fire Barrier Systems
Fire Barrier systems help to prevent fire and smoke spread within
roof and ceiling voids for all general conditions encountered on
site.
The vertically hung Fire Barriers are capable of achieving both
integrity and insulation protection periods from 15 to 120
minutes, and the friction fitted Fire Barrier Slab will also provide
60 minutes integrity and insulation.
Rockwool Fire Barrier
Dimensions:
1000mm x 600mm x 100mm
Standard width 1 metre thickness (mm) Length (m)
50 4
60 3-5
Description, performances  properties
Product
Fire performance
Integrity (mins)
Insulation (mins) Specification
½ hour Cavity Barrier 60 15 1 layer 50mm
½ hour 60 30
1 layer 60mm Fire Barrier foil faced
overlapped joints
1 hour Fire Barrier 60 60
2 layers 50mm Fire Barrier
staggered vertical joints
1½ hour Fire Barrier 90 90
2 layers 50mm Fire Barrier
staggered vertical joints
2 hour Fire Barrier 120 120
2 layers 60mm Fire Barrier foil faced
separated by 40mm airspace
1 hour Fire Barrier Slab 240 60 100mm foil faced slab
Acoustic performance
The correct use of Fire Barrier within structural cavities and voids will reduce the level of transmitted sound
Room to room attenuation Rw dB
Typical lay-in grid suspended ceiling 30
As above, with 50mm ROCKWOOL®
Fire Barrier 42
Applied as 2, but ROCKWOOL®
Fire Barrier foil faced 44
Applied as 2, but two thickness of 50mm ROCKWOOL®
Fire Barrier - both foil faced 50
ROCKWOOL®
Fire Barrier Slab foil faced both faces 50
If ceiling is plasterboard, add between 2-3 db
Note: values are approximate
For more information, please visit www.sigtechnicalinsulation.co.uk 39
Fire Barrier Systems
Culimeta Saveguard Fire Barriers
Culimeta Saveguard Fire Barriers are developed to offer flexible, lightweight, non-respirable and easy to install product for all types of
installations.
Product
Name
Fire Specification Product Dimensions Fixing Method
Identification
ColourIntegrity
(min)
Insulation
(min)
Width
(cm)
Length
(m)
Thick
(mm)
Pack
Area
Staple
Gun
Staples
Firehalt
30/30
30 30 120 7 8 8.4m2
R31 12mm White
Firehalt
60/30
60 30 120 7 8 8.4m2
R31 12mm White
Firehalt
120/30
(Gold)
120 30 120 7 8 8.4m2
R31 12mm Green
Firehalt
120/60
120 60 120 5 16 6.0m2
R31 12mm Green/White
FIREHALT
FIREHALT has bought two new products to the lightweight fire
barrier/fire curtain market that are exclusively available through
your local branch of SIG. These are:
Firehalt SF90
Product Description
SF90 is an ultra-lightweight fabric smoke and flame curtain that
is totally non combustable and has a full 90 min fire rating when
tested to BS476 p20/22.
Installation
Supplied in handy sized rolls 120cm wide by 25m long which
like all the other FIREHALT products utilises standard fixing
components that are inexpensive and readily available. 12mm
metal staples are used to join panels together vertically and
horizontally.
Firehalt 30/30
Product Description
To help you cope with an increasingly competitive market
FIREHALT has developed a lightweight fire rated cavity barrier that
still offers a full 30 mins Insulation value when tested to BS476
p20/22.
Installation
Each pack weighs little more than 16kg but provides 8.4sqm
of product. In line with other products in the range it is quick
to install using standard components such as 50mm stud and
25mm metal angle, and can be fixed from one side.
For more information, please visit www.sigtechnicalinsulation.co.uk
Culimeta-Saveguard Smoke and Flame Curtains
Culimeta-Saveguard offer two Fire Curtains that are flexible, lightweight and easy to install.
Product
Name
Fire Specification Product Dimensions Fixing Method
Identification
ColourIntegrity
(min)
Insulation
(min)
Width
(cm)
Length
(m)
Thick
(cm)
Pack Area
(cm)
Staple
Gun
Staples
Firehalt
SF90
90 0 120 25 2 30m² R31 6 -12 White
Firehalt SF 120 0 120 25 2 30m² R31 6 -12 Green
40
Fire Barrier Systems
Brush seal
Introducing BRUSHSEAL - a unique product specifically designed to
be used in conjunction with Firehalt barriers and curtains.
• Simple and quick to install
• Will fit any size or shape of service penetration
• Suitable for uneven surfaces such as cable trays
• Requires no expensive mastics or adhesives
• Provides a neat  professional finish
Brushseal is fixed to the penetration service rather than the barrier
and is therefore straightforward and quick to fit. System will also
add stability to the barrier.
Cladding and
Curtain Walling
For more information, please visit www.sigtechnicalinsulation.co.uk
Cavity Barriers for Curtain Wall Facades
Product Thickness Fire Rating
AIM Cavity Fire Barrier 75 mm 60 min
AIM Fire Barrier Slab 100 mm 120 min
Rockwool SP 60 Firestop Slab 75 mm 60 min
Rockwool SP 120 Firestop Slab 90 mm 120 min
CW-FS Cavity Barriers 90 mm 60 min
CW-FS Cavity Barriers 120 mm 120 mm
General benefits:
•	Easy to cut and install
•	Ensures site tolerances are accommodated
•	Independently tested to provide 2 hours of fire resistance
•	Resists the passage of smoke – aluminium foil
•	Faced on both sides
•	Suitable for cavity widths up to 400mm
•	Easy site storage and handling
•	Quality assured to BS EN ISO 9001
Slabs are designed to be cut on-site, to produce cavity fire stops of 1000mm length and in widths to suit individual cavity sizes.
Fixing Brackets are required for the installation. They are supplied in two standard types, Small Fixing Brackets designed for cavities up
to, and including 100mm wide and Large Fixing Brackets for cavities over 100mm and up to 400mm wide.
Brackets are supplied in cardboard boxes, flat packed, and are designed to be easily re-profiled by hand on site. Fixing Brackets should be
cut on site as necessary to allow at least 75% penetration of the Firestop.
41
Cladding and
Curtain Walling
For more information, please visit www.sigtechnicalinsulation.co.uk42
Fire Performance and Product thickness
Application Fire Rating (mins) Thickness (mm)
Horizontal 30/30 75
Horizontal 60/60 90
Vertical 30/30 75
Vertical 60/60 90
Vertical 120/120 120
Cavity Barriers in Rainscreen Facades
AIM Ventilated Rainscreen Barrier Plus (VRB Plus)
Product Description
The AIM VRB Plus offers an effective fire barrier for ventilated cavities over 60mm up to 300mm in its standard form. The AIM VRB offers
a superior fire rating and allows a continuous ventilation space of up to 44mm. This provides excellent ventilation behind the cladding
whilst leaving sufficient room for easy installation of the cladding panels.
Application
Polythene enclosed to give weather resistance in a semi exposed application
Specification
Thickness – 75mm
Width – Total cavity size less 44mm
Length – 1000mm
Max Air Gap – 44mm
• Polythene enclosed to give weather resistance in a semi exposed application
• Tested and assessed by Chiltern International Fire
AIM Ventilated Rainscreen Fire Barrier (Lite) VRB Lite
Product Description
The AIM VRB Lite, offers an effective fire barrier for ventilated cavities of up to 300mm. VRB Lite is simple and cost effective to install,
allowing a continuous ventilation space of up to 25mm. VRB Lite has been tested to the general principles of the more stringent BS EN
1363-1 standard.
Application
Polythene enclosed to give weather resistance in a semi exposed application
Specification
Thickness – 75mm
Width – Total cavity size less 25mm
Length – 1000mm
Max Air Gap – 25mm
• Polythene enclosed to give weather resistance in a semi exposed application
• Tested and assessed by Chiltern International Fire
Horizontal Cavity Barrier
Lamatherm CW–RSH incorporates a continuous bonded intumescent strip to the leading edge and encapsulated in a weather resistant
polymer film. In the event of exposure to fire, this expands and fully seals the designed ventilation gap formed at the time of installation
between barrier and the rear of the cladding.
Vertical Cavity Barrier
For vertical barriers within rainscreen systems, it is generally acceptable to fully fill the void. Our Lamatherm CW–RSV product is
specifically intended for use in this manner. As a full fill barrier system, the integral intumescent strip is not required. The front edge is
finished as standard in a plain aluminium foil.
Alternatively, the product is optionally available with a factory applied DPC pre-bonded to this surface.
Masonry Wall
Masonry walls within the external fabric of a building are typically formed by an inner and outer masonry leaf which forms a void for
installation of a thermal insulation layer. Such situations will typically form a hidden cavity within the fabric of a building and potentially
form a ready route for spread of flame and smoke within this hidden void. In these instances it is necessary to install cavity barriers to
limit the spread of flame within this hidden void. It is imperative the selection of products are suited to the intended application and
proven to perform having undergone independent testing in line with current standards.
AIM Wall Cavity Fire Barrier  Fire Barrier Slabs
Product Description
AIM Wall Cavity Barrier is made from foil faced high density Rockwool stone wool. The barrier prevents the passage of flame and smoke
within the cavity it fills for the period of fire rating, specified below.
Application
Suitable for use in all cavity walls, as well as for fire stopping between a curtain wall system and a concrete floor slab.
Specification
Lengths: 1000mm (Available cut to size or in slabs)
Foil Facing (with AIM logo)
Cavity widths: 50 - 600mm (barrier to be compressed by about 5%)
• No mastics or sealants required
• Tested to BS 476 part 20 and assessed by Warrington Fire Research Centre
• Non-combustible to EN15301-1 and classified A1
• Faced with Class O reinforced aluminium foil for enhanced smoke resistance
• Ozone depletion potential of zero; no CFCs or HCFCs used in manufacture
For more information, please visit www.sigtechnicalinsulation.co.uk 43
Cladding and
Curtain Walling
All rights reserved. No part of this publication may be reproduced or transmitted in any form, or by any means, electronic or mechanical including photocopy, recording or any
information storage and retrieval system, without permission in writing from SIG Technical Insulation. No information contained within this publication can be used to compile any
other printed or electronic directory or mailing list. Whilst every effort has been made to ensure accuracy, the publisher does not, under any circumstances, accept responsibility for
errors or omissions and no representation or warranty is made in relation to the suitability of a product for a specific application. Copying of the images contained in this publication, in
any form without the author’s permission, is an unlawful act under the Copyright Designs and Patent Act 1988.
For full technical advice, thermal
calculations and support, please
contact your local SIG Technical
Insulation branch
Scotland
Aberdeen
Broadfold Road
Bridge of Don
Aberdeen
AB23 8EE
Tel: 01224 771 566
Fax: 01224 770 319
Glasgow
95 Westburn Drive
Cambuslang
Glasgow
G72 7NA
Tel: 0141 643 3600
Fax: 0141 641 2426
Tyneside
Tyneside
Federation Business Park
St Omers Road
Dunston
NE11 9HR
Tel: 0191 226 6730
Fax: 0191 226 6731
North West	
Liverpool
Hornhouse Lane
Knowsley Industrial Park
Liverpool
L33 7YQ
Tel: 0151 547 5295
Fax: 0151 547 5296
	
Manchester
Block 1
River Park
River Park Road
Eastlands
Manchester
M40 2XP
Tel: 0161 438 7262
Fax: 0161 370 5879
Newton-Le-Willows
Sunbeam St
Newton-Le-Willows
Lancashire
WA12 8NG
Tel: 01925 225 252
Fax: 01925 229 700
North East
Chesterfield
Unit 1
Sheepbridge Centre
Chesterfield
S41 9RX
Tel: 01246 269 537
Fax: 01246 261 725
Leeds
Intermezzo Drive
Pontefract Road
Leeds
LS10 1RU
Tel: 0113 385 7777
Fax: 0113 385 7778
Midlands
Birmingham
Apollo Park
Rounds Green Road
Oldbury
West Midlands
B69 2DF
Tel: 0121 665 3060
Fax: 0121 544 8026
Leicester
Unit E
Braunstone
Industrial Estate
139 Scudamore Road
Leicester
LE3 1UQ
Tel: 0116 232 5000
Fax: 0116 232 5001
Anglia
Bedford
Telford Way
Bedford
MK42 0PQ
Tel: 01234 761 490
Fax: 01234 761 499
Norwich
Unit 27
White Lodge Business Park
Norwich
NR4 6DQ
Tel: 01603 226 005
Fax: 01603 226 000
London
London East – Beckton
19-21 Alpine Way
London Industrial Park
Beckton
London
E6 4LA
Tel: 020 7473 9310
Fax: 020 7473 9311
London West – Ruislip
Unit 4 Victoria Road Retail Park
Crown Road
South Ruislip
London
HA4 0AF
Tel: 020 8839 4290
Fax: 020 8839 4301
South West
Bristol
Unit 200/300
North Bristol Park
North Way
Filton
Bristol
BS34 7QH
Tel: 0117 931 3420
Fax: 0117 931 3425
Plymouth
87 St Modwen Road
Parkway Industrial Estate
Marsh Mills
Plymouth
PL6 8LH
Tel: 01752 675 417
Fax: 01752 675 418
Swansea
Units 37-38
Cwmdu
Trading Estate
Fforestfach
Swansea
SA5 8JF
Tel: 01792 588 461
Fax: 01792 583 849
South East
Heathrow
Blackthorne Road
Poyle Trading Estate
Colnbrook
Slough
SL3 0DU
Tel: 01753 687 272
Fax: 01753 681 623
Oxford
Unit 5
Curbridge Business Park
Downs Road
Witney
Oxon
OX29 7WJ
Tel: 01993 700 993
Fax: 01993 708 993
Portsmouth
Unit 2
Quadra
Sharps Close
Porstmouth
PO3 5PS
Tel: 023 9269 6733
Fax: 023 9266 1406

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Fire Protection

  • 2. ...the choice of industry experts for over 35 years... When specified correctly fire protection materials preserve property and can save lives. With so many products available and so much at stake, gaining expert advice on choosing the right products is vital. The range of fire protection products supplied by SIG Technical Insulation covers fire protection materials suitable for the entire construction process. This guide features information on fire protection products from major manufacturers and includes products for structural steel, partitioning, ductwork, wall and roof linings, ceilings and intumescent fire stopping. We also stock a wide range of ancillary items such as fixings and steel angles. Fire Protection is a specialist market and you need suppliers who have the experience and technical expertise to give you tailored advice on products and applications. We can advise you on which metal systems to use or which fixings and fastenings you need for your boards and panels for example. As our experts are on hand to support you, we can help you select the exact products for your application, first time, every time. This product range and expertise is backed up by our fleet of specialist delivery vehicles, so we ensure your products are delivered exactly when and where you want them. Efficient scheduling means the risks of damage and loss are greatly reduced and our fleet of Moffett Mounty off-loading vehicles provide the ideal solution for sites with limited availability for off-loading facilities or difficult access. 2
  • 3. Part B Legislation Fire safety legislation can be confusing but it’s essential that it’s adhered to as not following this legislation can cost lives. The Building Regulations Part B is split into two different volumes which focus on fire safety: Volume 1 covers dwelling houses and Volume 2 covers all other buildings. Part B assesses the reaction to fire and fire resistance. Elements such as heat emission, ignitability, toxic gas and smoke emission are caused by the reaction to fire. Fire resistance and firestopping deal with the ability of a material to withstand fire exposure. SIG Technical Insulation specialise in supplying fire resistance and firestopping products which comply with Part B after the following assessments: • Stability – load-bearing capability and structural collapse • Integrity – flame puncture • Fire insulation – heat transfer Fire resistance covers a number of categories including protection of building structure; service protection; penetration seals and large barriers; and linear fire-stops and cavity barriers. Fire resistance and firestopping which adheres to Part B will ultimately save lives as it achieves: • Safe evacuation of the building • Time for the emergency services to fight fires safely and efficiently • Reduced losses to property, rebuilding costs and business down-time • Fire containment in cells or compartments to slow the spread of fire All the products which SIG Technical Insulation supplies comply with Part B legislation and our team are experts in this. For more information, please visit www.sigtechnicalinsulation.co.uk 3
  • 4. Third Party Certification Third Party Certification is a voluntary certification scheme which includes verification of the test evidence and type of application or use of the product. The Certification also includes a regular audit of the factory QA system to check the products supplied to the contractor are the same design or formulation as the original test samples. There are multiple benefits to having Third Party Certification including: • Shows customers your company is regularly assessed by an impartial third party • Demonstrates you are meeting minimum quality and environmental requirements • Makes it easier for you to gain impartial feedback and monitor your business • Helps you to comply with legal obligations Depending on the level of claims being made, CE Marking is enabled via a Third Party Certification body acting as a Notified Body to agreed European procedures. It should be noted that CE Marking is not a ‘quality mark’ but uses harmonised European classification and fire testing procedures. Voluntary third party product certification schemes are ‘product quality’ schemes and invariably include more checking procedures than required for CE Marking. A Third Party Association for installers is a process whereby the contracting company employs appropriately trained staff to design and install the required passive fire protection system. Their work is independently audited by site inspections from the third party organisation and a full record system is required as part of the scheme. The use of such accredited schemes is recognised in the Building Regulations, Approved Document B (Use of Guidance; Independent certification schemes). In the section detailing ‘Use of Guidance; Materials and Workmanship – Independent certification schemes: The text suggests that savings are available to reduce the costs of Building Control/Approved Inspectors where third party certificated products and installers are being used on site. This publication is intended to enhance that process. It should be noted that all ASFP Contractor members are required to be subject to Third Party Certification as a condition of membership of ASFP. For more information, please visit www.sigtechnicalinsulation.co.uk4
  • 5. Firestopping Introduction The aim of fire stopping is to control the spread of fire with fire resisting compartments which subdivide a building, allowing the fire to be contained. However, fire can spread through concealed cavities between firestopping floors and doors, such as through the holes made in floors and walls, either for services or by design. Firestopping ensures the materials used to connect floors and doors are fire resistant and maintain the fire rating of the material they are passing through. Different types of doors and floors require specific firestopping systems and each system needs to be understood so it’s suitable for its application. Our experts will take the confusion out of fire stopping and give you the peace of mind that every aspect of your structure is protected from fire. For more information, please visit www.sigtechnicalinsulation.co.uk 5
  • 8. Fire Stopping Products Ablative coated batts are slabs of high density rock wool with a white endothermic, ablative coating. Application Designed to stop the spread of fire through openings in fire resistant walls and floors which are used for the passage of buildings and communications services. Intumescent Fire and Acoustic Sealant is supplied in either 310/600ml foils or 5 litre tubs and has excellent adhesion to most types of surfaces. The sealant cures in air to form a non-hardening, tack-free seal, preventing the passage of smoke, toxic gases and fire. Application Intumescent Fire and Acoustic Sealant is suitable for sealing small gaps and holes in applications requiring up to 240 minutes fire resistance. Loadbearing Fire Compound is a specially formulated gypsum based compound, which is mixed with water to be trowelled or poured around service penetrations. When set, Loadbearing Fire Compound becomes a hard material with a white matt finish. The actual surface finish of the set product is dependent upon treatment at the time of application. Application Loadbearing Fire Compound is used to provide a fire seal around service penetrations in walls and floors. The formless nature of the fire compound prior to setting allows it to be introduced between services and so create a complete void free seal, including around bunches of cables. Ablative Coated Batts Intumescent Fire and Acoustic Sealant Loadbearing Fire Compound For more information, please visit www.sigtechnicalinsulation.co.uk8
  • 9. For more information, please visit www.sigtechnicalinsulation.co.uk Fire Resistant Silicone Sealant is a one part alkoxy cure silicone with excellent unprimed adhesion to most building surfaces. Application Application of Fire Resistant Silicone Sealant is a simple process as the product is extruded from a cartridge loaded into a standard sealant gun. The depth of the joint will depend on the gap to be filled and the fire rating required (see Fire Rating). Fire Resistant Silicone Sealant (310ml) High Pressure Exerting Mastic is an easy to apply waterborne acrylic emulsion sealant containing graphite. It expands at temperatures above 135º C sealing around various penetrations and services to prevent the passage of smoke and flames. Application High Pressure Exerting Mastic is recommended for use where a flexible and durable fire resistant seal is required. Suitable applications include: • Combustible and non-combustible pipes • Cables (single cables or bunches of cables) • Other permanent services • Suitable for masonry walls High Pressure Exerting Mastic (310ml Cartridge) 9
  • 10. Fire Protection Products Ultra Universal Pipe Wrap is an innovative and cost effective product for the fire stopping of plastic pipe penetrations, replacing traditional products already on the market, such as Pipe Collars. The product reinstates the fire rating of a construction and prevents fire spread from one compartment to another. Application Ultra Universal Pipe Wrap is suitable for use on plastic pipes for all walls and floors. Insulated Fire Sleeves provide thermal, noise and fire benefits with an added intumescent effect. Use of Insulated Fire Sleeves makes a complex task simple. Application Insulated Fire Sleeves are intended for use on Copper, Mild Steel, Polypropylene and PVC pipes and can provide 1⁄2, 1 and 2 hour fire resistance. Expansion Joint Strips are highly compressible, flexible, fire resistant seals which are used where movement joints are formed in the structure of a building. Application Expansion Joint Strips are ideal for sealing movement joints at junctions between compartment walls and floors and within walls and floors. Their flexibility makes them suitable for use in a variety of configurations. Universal Pipe Sleeve is a revolutionary product incorporating the performance benefits of Ultra Universal Pipe Wrap, as well as a wider scope of application. This provides a cost effective fire stop for all plastic pipes, moving away from traditional products already on the market, such as Pipe Collars and Pipe Wraps. Application Ultra Universal Pipe Sleeve is a unique scored wrap, flexible and easy to install on both phenolic insulated and plastic pipes. Ultra Universal Pipe Wrap Insulated Fire Sleeves Expansion Joint Strips Ultra Universal Pipe Sleeve For more information, please visit www.sigtechnicalinsulation.co.uk10 Copyright Promat 2013
  • 11. For more information, please visit www.sigtechnicalinsulation.co.uk Intumescent Pillows have been tested to BS 476:part 20 to provide up to 4 hours fire protection to metal services and cables passing through fire resisting compartment floors and walls. Application Under fire conditions, Intumescent Pillows expand several times their original volume to form an effective seal around service penetrations. Intumescent Pillows are suitable for use with: • Metal pipework • Cable trays • Electrical trunking (inside and outside) Multi-Cable Firestop has been developed to effectively seal cable bunches in electrical trunking and cable trays, where they pass through fire rated walls and floors. Tested to BS476 Part 20, Multi-Cable Firestop will provide up to 4 hours fire protection. Application Multi-Cable Firestop is a compressible fire retardant foam which is laminated both sides with a graphite based intumescent polymer. Multi-Cable Firestop is supplied in sections measuring 60mm wide x 30mm thick x 1000mm long. Fire Pillows Multi-Cable Firestop Speedline Putty Pads are intumescent, mouldable putty pads designed to easily fit socket boxes to reduce sound travel through dry walls. The pads also provide fire resistance while maintaining the acoustic integrity of the wall. The strong, malleable putty avoids accidental tearing or puncturing, while offering flexibility during fitting. Permitted to be used as a mechanism of sealing electrical service penetrations such as sockets in Robust Detail timber frame and metal frame separating walls. Application Speedline Putty Pads are cost effective, easy to use and reduce waste. The putty pad is supplied as a one-size-fits- all strip on a reel, suitable for single and double sockets in both residential and commercial applications. Speedline Putty Pads also offer optional application methods, suitable for use inside the socket or externally. Speedline Putty Pads 11
  • 12. Ablative Coated Batts are designed for sealing around service penetrations in multiple substrates, as well as void filling. Used as a ‘head- of-wall’ barrier to extend the fire resistance and acoustic performances of masonry walls that finish at suspended ceiling height, up to the concrete soffit above. Voids of up to 20m in length and 1.2m in height can be sealed. In addition, blank seals of up to 2880mm x 2400mm can be formed in either dry walls or masonry walls, or up to 600mm x 600mm in concrete floors. Standard sizes Length mm Width mm Thickness mm 1200 600 60 1200 600 50 ROCKWOOL 50mm Ablative Coated Batt Head of Wall Acoustic Data Gap Rw Full scale blank wall test 3m x 2.9m wide x 240mm thick 58 50mm Ablative Coated Batt 300mm deep at head of wall - Single layer - full wall width 37 50mm Ablative Coated Batt 300mm deep head of wall - Double layer-full wall width, fitted into wall flush both sides 48 ROCKWOOL 60mm Ablative Coated Batt Head of Wall Acoustic Data Gap Rw Full scale blank wall test 2.92m x 3.87m wide 53 60mm Ablative Coated Batt 100mm head of wall - Single layer - full wall width 38 60mm Ablative Coated Batt 100mm head of wall - Double layer - full wall width air gap 60mm 52 60mm Ablative Coated Batt 300mm head of wall - Single layer - full wall width 33 60mm Ablative Coated Batt 300mm head of wall - Double layer - full wall width air gap 60mm 50 60mm Ablative Coated Batt 300mm head of wall - Double layer - full wall width with RWA45 (50mm) in the 60mm gap between batts 52 Ablative Coated Batt For more information, please visit www.sigtechnicalinsulation.co.uk General benefits: • Excellent fire resistance from single thickness Batt • Suitable for sealing large wall and floor voids containing most commonly used services • Can be used as a blank seal and a head of wall seal • Tested for use in masonry and dry wall constructions • Lightweight and simple installation • Maintenance free • 180kg/m3 density base material provides additional benefits of a smoke and acoustic seal • Tested for air tightness 12
  • 13. Ablative Coated Batt For more information, please visit www.sigtechnicalinsulation.co.uk Typical Performance ROCKWOOL 60mm Ablative Coated Batt Service Type 60 Minutes 90 Minutes 120 Minutes Integrity Insulation Integrity Insulation Integrity Insulation Blank seal up to 1200mm x 600mm ˇ ˇ ˇ ˇ ˇ ˇ Blank seal up to 2.4m x 2.8m* ˇ ˇ ˇ ˇ Single/bunched cables ≤61mm ˇ ˇ ˇ C ˇ C Bunched cables ≤100m with High Pressure Mastic ˇ ˇ Cable trays ≤480mm ˇ ˇ ˇ C ˇ C Steel pipes ≤168mm lagged with Fire Tube ˇ ˇ ˇ ˇ ˇ ˇ Steel pipes ≤168mm unlagged ˇ ˇ ˇ Copper pipes ≤108mm lagged with Fire Tube ˇ ˇ ˇ ˇ Copper pipes ≤108mm unlagged ˇ ˇ ˇ Circular steel duct ≤360mm lagged with Fire Duct ˇ ˇ ˇ ˇ ˇ ˇ Square steel duct ≤400mm lagged with Fire Duct ˇ ˇ ˇ ˇ ˇ ˇ PVC HDPE Pipes ≤40mm with High Pressure Mastic ˇ ˇ PP HDPE Pipes ≤160mm with Fire Sleeve ˇ ˇ PVC ≤110mm with Fire Sleeve ˇ ˇ ˇ ˇ ˇ ˇ ABS ≤110mm with Fire Sleeve ˇ ˇ ˇ ˇ Fire Dampers 1000 x 1000mm ˇ ˇ ˇ *See Rockwool Technical Manual for specific sizes and maximum fire ratings. Apertures over 1.2m x 1.2m require Fire Pro Glue to seal between the batts. Head of Wall applications have been assessed for up to 1.2m x 20m for 60 minutes Integrity and insulation performance using ablative acoustic sealant. ✓ C using 1mm thick coatback along 100mm of service item either side of the seal Ablative Coated Batts are manufactured by a number of suppliers, including Promat UK Limited and ROCKWOOL® Limited 13
  • 14. Loadbearing Fire Compound is ideal for use around pipes and ducts where these penetrate compartment or separating walls or floors. Even when fully cured Loadbearing Fire Compound permits the provision of additional or replacement services without the need to replace the complete installation, yet still retaining its strength properties. General benefits: • Smoke seal • Good acoustic barrier • Suitable for making good around most types of service penetrations • Loadbearing (see Loadbearing table for details) • Simple installation • No smoke emission • Maintenance free • Unaffected by humidity • Suitable for floors in riser cupboards etc Loadbearing Fire Compound For more information, please visit www.sigtechnicalinsulation.co.uk Performance in masonry (non-reinforced) supporting walls Minimum compound thickness Maximum aperture dimensions Fire resistance (min) Integrity Insulation 75mm 1000 x 400mm 60 60 75mm 600 x 400mm 120 120 75mm 400 x 400mm 240 240 100mm 1200 x 600mm 60 60 100mm 800 x 600mm 120 120 100mm 600 x 600mm 240 240 Non-reinforced seals Firestop compound Thickness in mm Fire rating in hours Maximum opening width x any linear length mm Load bearing capacity in kn 75mm 2 500mm 2.5kn (UDL) 100mm 4 750mm 2.5kn (UDL) Simply reinforced seals Firestop compound Thickness in mm Fire rating in hours Maximum opening width x any linear length mm Load bearing capacity in kn 100mm 4 Up to 1500mm 2.5kn (UDL) Load bearing performance in line with BS6399 for workspaces and cupboards (This is general guidance, advice from Rockwool Technical should always be obtained) Performance in masonry (reinforced) floors Minimum compound thickness Maximum aperture dimensions Fire resistance (min) Integrity Insulation 75mm 1000 x 400mm 60 60 75mm 600 x 400mm 120 120 75mm 400 x 400mm 240 240 75mm 800 x 800mm 360 360 100mm 1400 x 1200mm 60 60 100mm 1400 x 1000mm 120 120 100mm 1200 x 1000mm 240 240 100mm 1000 x 1000mm 360 360 1. For steel and copper pipe penetrations, integrity performance only 2. For plastic pipe penetrations, use in conjunction with Ultra Universal Pipe Wrap 14
  • 15. In addition to Rockwool Fire Compound, SIG Technical Insulation also offer Promat Promaseal Extra Strength, which offers excellent fire resistance, strength, versatility and acoustic performance: For more information, please visit www.sigtechnicalinsulation.co.uk Acoustic performance Thickness of Compound (mm) Weighted Sound Reduction Index (Rw) 75 39db 100 46db 150 51db Coverage of compound Thickness of Compound (mm) Number of bags/m2 75 3.15 100 4.20 150 6.30 Ratio: A bag of compound to 10 litres water (3:1) volume. Vary to suit site conditions Typical Properties Flexural Strength Frupture at 28 days Compound: Water ratio 2.5:1 5.2 N/mm2 Compressive Strength at 28 days Compound: Water ratio 2.5:1 - pourable 14.0 N/mm2 Compound: Water ratio 3.0:1 - stiff 21.0 N/mm2 * Compound: water ratio by volume Fire Performance Depth of seal (mm) Insulation (mm) Integrity (mm) Cables Pipework through floors (EN 1366-3) 100 231 240 Ductwork Dampers through floors through walls (BS 476 Part:20) 90 82 225 164 240 240 Loadbearing Capacity at 48 hours Un-reinforced floor seal, mix ratio 2.5:1 Span of Seal (mm) Span/Depth Ratio (100mm deep floor seal) Tensile Failure Pressure (kN/m2 ) (one way spanning) *Safe Working Load (kN/m2 ) 900 1200 1500 9:1 12:1 15:1 30 25 15 10 8 5 15 Loadbearing Fire Compound
  • 16. Intumescent Acrylic Sealant is suitable for most applications but Silicone Sealant would be required for service temperatures over 70°C or where increased joint movement capability is needed. Intumescent Fire and Acoustic Sealant For more information, please visit www.sigtechnicalinsulation.co.uk Coverage Each cartridge/sausage is intended to provide the following application rates: Joint size (mm) Depth of sealant (mm) Yield per cartridge (m) Yield per sausage (m) 10 10 3.10 5.90 20 15 1.03 1.95 30 20 0.51 0.95 Aerated concrete/Blockwork walls Min wall width (mm) Max. joint width (mm) Sealant Depth (mm) Backing Fire Resistance Type of Seal Integrity Insulation 150 10 10 Polyethylene foam backing rod Single 200 166 150 10 10 Polyethylene foam backing rod Double 265 265 150 15 15 Polyethylene foam backing rod Single 227 227 150 15 15 Polyethylene foam backing rod Double 265 230 150 30 30 Polyethylene foam backing rod Single 240 233 150 30 30 Polyethylene foam backing rod Double 265 265 200 50 25 Ethafoam backing rod Single 245 82 Aerated concrete floors Min floor depth (mm) Max. joint width (mm) Sealant Depth (mm) Backing Fire Resistance Type of Seal Seal location Integrity Insulation 230 50 25 Ethafoam backing rod Single Bottom 155 105 250 30 15 Ethafoam backing rod Single Bottom 243 65 250 20 10 Polyethylene foam backing rod Single Top 155 47 250 25 15 Polyethylene foam backing rod Single Top 240 73 250 50 25 Polyethylene foam backing rod Single Top 240 92 Note: other performances are available - please contact your local branch of SIG Technical Insulation for details Acoustic Performance Weighted Sound Reduction index (Rw) of up to 57db. Dependant on: • Type of construction • Type of seal backing • Size of joint Smoke Seal Intumescent Fire and Acoustic Sealant will inhibit the passage of smoke Intumescent Fire and Acoustic Sealant is manufactured by a number of suppliers, including Promat UK Limited and ROCKWOOL® Limited ROCKWOOL® Intumescent Fire and Acoustic Sealant must be used on ROCKWOOL® Ablative Coated Batts 16
  • 17. Fire Resistant Silicone Sealant is designed to be used in joints with high movement capability or where they are formed between dissimilar substrates, eg. steel and masonry. Fire Resistant Silicone Sealant (310ml) For more information, please visit www.sigtechnicalinsulation.co.uk Coverage Fire Resistant Silicone Sealant is available in 310ml cartridges. One cartridge will provide the following coverage rates: Joint size (mm) Metres per litre 6 x 6 27.75 9 x 6 18.50 12 x 9 9.25 18 x 12 4.75 25 x 10 4.0 Fire rating Joint Size (mm) Sealant Depth (mm) Backing material Dimensions Single or dual seal Integrity (in mins) Insulation (in mins) 15 10 PE 25mm diameter Single 240 120 15 10 Mineral wool (density 90kg/m2 ) 15mm thick x 10mm depth Dual 240 240 25 15 PE 30mm diameter Single 240 120 40 25 Mineral wool (density 90kg/m2 ) 40 x 25mm depth Dual 240 240 Colours White Specification Once installed, Fire Resistant Silicone Sealant should provide up to 4 hours of fire protection in all joints up to 40mm. Installation must be fully in accordance with manufacturer’s instructions. The quantity contained in each cartridge is 310ml. Once installed the sealant can offer up to 25 years service (if correctly applied). Fire Resistant Silicone Sealant is manufactured by a number of suppliers, including Promat UK Limited and ROCKWOOL® Limited 17
  • 18. Performance properties Provides up to 4 hours fire protection in joints up to 30mm High Pressure Exerting Mastic (310ml) For more information, please visit www.sigtechnicalinsulation.co.uk Fire resistance in 2 hour plasterboard wall Service penetration Hole size (mm) Design of joint Depth of sealant/ mineral wool (mm) Fire integrity (mins) 55mm diameter HDPE/ PVC pipe 100 x 100 25mm annular joint in Patrice fixed coated panel (50mm thick) on both sides of wall 40 120 110mm HDPE/PVC pipe 150 x 150 25mm annular joint in Patrice fixed coated panel on both sides of wall 40 120 Fire resistance in 150mm thick masonry wall Service penetration Hole size (mm) Design of joint Depth of sealant/ mineral wool (mm) Fire integrity (mins) Fire insulation (mins) Cable tray (150 x 25mm) 200 x 100 Sealant/mineral wool/sealant 40/50 120 120 Cable bunch (100mm diameter) 150 diameter Sealant/mineral wool/sealant 40/50 120 120 PVC pipe (110mm) 162 diameter Sealant/mineral wool/sealant 40/50 120 120 ABS (50mm) 150 diameter Sealant/mineral wool/sealant 40/50 120 120 Fire resistance in concrete floors Service penetration Hole size (mm) Design of joint Depth of sealant/ mineral wool (mm) Fire integrity (mins) 110mm HDPE/PVC pipe 160 Mineral wool shutter 125mm thick/sealant (Mineral wool shutter removed before test) 75 90 18
  • 19. Ultra Universal Pipe Wrap For more information, please visit www.sigtechnicalinsulation.co.uk 19 Ultra Universal Pipe Wrap is capable of expanding over 30 times its thickness to crush and close off the pipe in a fire situation, forming a solid char and preventing the passage of fire and smoke to the adjacent compartment. Ultra Universal Pipe Wrap is suitable for use on plastic pipes for all walls and floors. Dimensions Length: 1000mm Width: 130mm Thickness: 2.1mm Pack qty: 5 Performance Benefits • Provides fire rating of up to 4 hours to BS-EN 1366-3* • Provides integrity insulation • One size fits all pipes • Suitable for use with any ablative coated batt • One wrap can replace two collars • Quick and easy to cut and install • Minimal waste • The pipe wrap is solid and stable even when fully expanded • Environmentally friendly – halogen free *Not recommended for use below -5°C Applications: One Size Fits All and Versatile Scope of types of penetrations and required number of laps with Ultra Universal Pipe Wrap. Types of pipes and maximum diameters covered (mm) PVC MDPE HDPE ABS PP Φ = 115 115 Φ = 170 Φ = 110 Φ = 115 Φ = 110 60 Min. Wall 1 lap 2 laps 1 lap Floor 120 Min. Wall Floor Integrity CAD Details: Simple and Easy to Install Ultra Universal Pipe Wrap can be used in conjunction with Rockwool ablative coated batts and loadbearing compound as a recognised system Ultra
  • 20. Ultra Universal Pipe Wrap For more information, please visit www.sigtechnicalinsulation.co.uk Applications: Wall/Floor Section Drywall = 100-125 Concrete Wall = 100-125 Fire Batt (Single Layer) Floor = 100mm Gap 15mm Centred Sealant Wrap Gap 15mm Centred Sealant Wrap Sealant Gap 30mm Gap 30mm Centred Fire Compound Gap 30mm Centred Fire Compound Tightly fitting Fire Compound Centred Bottomed Sealant Tightly fitting Centred Gap 30mm Fire Compound Bottomed Gap 15mm Centred Sealant Wrap Gap 15mm Centred Sealant Wrap Sealant Gap 30mm Gap 30mm Centred Fire Compound Gap 30mm Centred Fire Compound Tightly fitting Fire Compound Centred Bottomed Sealant Tightly fitting Centred Gap 30mm Fire Compound Bottomed Gap 15mm Centred Sealant Wrap Gap 15mm Centred Sealant Wrap Sealant Gap 30mm Gap 30mm Centred Fire Compound Gap 30mm Centred Fire Compound Tightly fitting Fire Compound Centred Bottomed Sealant Tightly fitting Centred Gap 30mm Fire Compound Bottomed Gap 15mm Centred Sealant Wrap Gap 15mm Centred Sealant Wrap Sealant Gap 30mm Gap 30mm Centred Fire Compound Gap 30mm Centred Fire Compound Tightly fitting Fire Compound Centred Bottomed Sealant Tightly fitting Centred Gap 30mm Fire Compound Bottomed Drywall = 125-130 Concrete Wall = 125-130 Fire Batt (Double Layer) Floor = 150mm Gap 15mm Centred Sealant Wrap Gap 15mm Centred Sealant Wrap Sealant Gap 30mm Gap 30mm Centred Fire Compound Gap 30mm Centred Fire Compound Tightly fitting Fire Compound Centred Bottomed Sealant Tightly fitting Centred Gap 30mm Fire Compound Bottomed Gap 15mm Centred Sealant Wrap Gap 15mm Centred Sealant Wrap Sealant Gap 30mm Gap 30mm Centred Fire Compound Gap 30mm Centred Fire Compound Tightly fitting Fire Compound Centred Bottomed Sealant Tightly fitting Centred Gap 30mm Fire Compound Bottomed Gap 15mm Centred Sealant Wrap Gap 15mm Centred Sealant Wrap Sealant Gap 30mm Gap 30mm Centred Fire Compound Gap 30mm Centred Fire Compound Tightly fitting Fire Compound Centred Bottomed Sealant Tightly fitting Centred Gap 30mm Fire Compound Bottomed Gap 15mm Centred Sealant Wrap Gap 15mm Centred Sealant Wrap Sealant Gap 30mm Gap 30mm Centred Fire Compound Gap 30mm Centred Fire Compound Tightly fitting Fire Compound Centred Bottomed Sealant Tightly fitting Centred Gap 30mm Fire Compound Bottomed Through floor penetrations Ultra Universal Pipe Wrap can be utilised at 65mm to give the required fire performance. Installation: One Size Fits All and Versatile Apply the wrap around the pipe, and tape over it. Measure the required length for the pipe and cut the wrap Flush Yes Yes No Overlapped Open Drywall/Concrete Wall/Masonry Wall Slide the wrap into the wall Fill the annular space with fire rated sealant or fire compound *Fire compound cannot be used on drywall. Fire Compound Sealant 1. Wall 2. 3. or Integrity 60Min120Min 20
  • 21. Ultra Universal Pipe Wrap For more information, please visit www.sigtechnicalinsulation.co.uk 21 Ultra Universal Pipe Sleeve is a unique scored wrap, flexible and easy to install on both phenolic insulated and plastic pipes. Dimensions Length: 1000mm Width: 130mm Thickness: 2.1mm Pack qty: 5 Performance Benefits • Provides a Fire Rating of : 2 hours, BS-EN 1366-3 • Eliminates condensation and maintains vapour layer • One size fits all phenolic insulated pipework and plastic pipes • ‘No cut back’ of phenolic insulation is required • Unique scored sleeve, soft and easy installation • Cost effective • One sleeve can replace two collars • Solid and stable, even when fully expanded • Suitable for use with any ablative coated batt • Minimal waste • Environmentally friendly – halogen free Applications: Scope for Insulated Pipe Insulation is limited only for Phenolic insulation. Pipe O.D. (mm) Insulation Thickness (mm) Drywall 120 min. Batt*1 60 min (T=50mm) Batt*2 120 min. (T=60mm) Batt*3 120 min. (T=100mm) Concrete wall 120 min. Concrete floor 120 min. Copper 15 15 ˇ ˇ ˇ ˇ ˇ ˇ 42 15 ˇ ˇ ˇ ˇ ˇ ˇ 108 15 ˇ ˇ ˇ ˇ ˇ ˇ 108 40 ˇ ˇ ˇ ˇ ˇ ˇ Steel 168 15 ˇ ˇ ˇ ˇ ˇ ˇ 168 40 ˇ ˇ ˇ ˇ ˇ ˇ Batt*1: Thickness = 50mm, Density 160kg/m3 Batt*2: Thickness = 60mm, Density 180kg/m3 Batt*3: Thickness = 100mm 50mm*2 , Density 160kg/m3 *Terms and Condition
  • 22. Ultra Universal Pipe Sleeve For more information, please visit www.sigtechnicalinsulation.co.uk Applications: Installation for Insulated Pipe Cross Section The reinforced foil tape needs to be applied on the following locations. 1. Over the UPS / intumescent wrap. 2. Directly over the phenolic tube itself at the both sides of the wall, upper side of floor. Gap 15mm Reinforced Foil Tape Centred Dry Wall Sealant UPS Sealant Copper or Steel pipePhenolic Insulation Gap 30mm Centred Concrete Wall Fire Compound Tightly fitting Centred Fire Batt Concrete Floor Gap 30mm Fire Compound Bottomed Phenolic Insulation Hard Char Copper or Steel Pipe Reinforced Foil TapeUltra Universal Pipe Sleeve 22
  • 23. Ultra Universal Pipe Sleeve For more information, please visit www.sigtechnicalinsulation.co.uk 23 Ultra Universal Pipe Wrap/ Sleeve can be used in conjunction with Promaseal Extra Strength Compound as a recognised system Fire stopping service penetrations through concrete floors - Promaseal Fire Compound with plastic pipe penetration NOT FOR PRODUCTION DESIGN SKETCH ONLYDO NOT SCALE VIEW TOLERANCES General ± 1mm DIMENSIONS IN mmA3 LANDSCAPE Gap 30mm Concrete floor or wall thickness 150mm Rockwool slab (minimum 50mm x 140kg/m3) Bottomed Ultra Universal Pipe Wrap/Sleeve Promat Promaseal Fire Compound Penetrating services = Plastic pipes CAD Details: Simple and Easy to Install Ultra Universal Pipe Sleeve can be used in conjunction with Rockwool ablative coated batts and loadbearing compound as a recognised system “SIG have brought to market a new and useful Universal Pipe Wrap and Sleeve, it has been tested on both plastic pipes and around some insulation materials as an integrity fire barrier, making it a handy versatile type of product.Rockwool have looked at the testing of this product in some detail, based on this we see it as suitable option solution for plastic pipes and some insulated pipes that pass through Rockwool coated batts” “These are very often problem applications for firestopping purposes, and this seems to be a nice simple one stop type solution” Bob Westcombe Rockwool UK Fire Protection Manager Testimonial Ultra Pipe Sleeve (130 mm wide)
  • 24. Insulated Fire Sleeves For more information, please visit www.sigtechnicalinsulation.co.uk For insulated pipes, it is necessary to remove the insulation at point of penetration to enable standard pipe collars to close plastic pipes. This removal of insulation results in condensation on cold pipes and loss of thermal performance on hot pipes. Insulated Fire Sleeves combats this problem by providing both fire stopping and thermal insulation. General benefits: • Quick, simple and accurate installation • Maintains pipe insulation at penetration points • Supplied with integral vapour barrier • No mastic or ancillaries required • Excellent thermal and acoustic insulation • Non-combustible Dimensions Insulated Fire Sleeves are supplied 300mm long. They are manufactured to fit a range of standard pipe sizes, from 17mm to 169mm O.D. and standard thicknesses of 25mm to 100mm. For un-insulated pipes, a thickness of 25mm is required to maintain the fire rating. Insulated Fire Sleeves should be installed to the same thickness as the pipe insulation (min 25mm thick). Service Temperatures Insulated Fire Sleeves are used to fire stop pipe work operating at temperatures between 0°C and 180°C. At low temperatures, care should be taken to maintain the vapour barrier. Test Data Pipe Description Compartment Construction 2h Batt 2h Blockwork 12h Plasterboard 2h Solid Floor Copper Ø 15-160mm ˇ ˇ ˇ Mild Steel Ø 15-160mm ˇ ˇ ˇ Polypropylene Ø 15-26mm ˇ ˇ ˇ ˇ PVC Ø 15-80mm ˇ ˇ Insulated Fire Sleeves are available from a number of suppliers, including: ROCKWOOL® Limited, Tenmat and PFC Corofil 24
  • 25. Expansion Joint Strips For more information, please visit www.sigtechnicalinsulation.co.uk 25 Expansion Joint Strips consist of layers of intumescent material bonded to class O foam and have been successfully fire tested and assessed to provide up to 240 minutes in joints, walls and floors. Expansion Joint Strips are available from a number of suppliers, including: Promat UK Limited, ROCKWOOL® Limited and Polyseam. Typical properties Strip size Maximum joint width in mm (g) Minimum seal width in mm (t) Minimum seal depth in mm (d) Integrity (minutes) 4009053 10 12 12 120 4009055 20 29 12 120 4009039 25 32 20 120 4009040 35 53 20 120 4009041 50 61 35 120 4009042 75 90 50 120 4009043 100 126 100 120 4009044 120 147 125 120 4009045 150 170 100 120 Application technique: Compressed into gap/joint such that the multi-layers/banding are visible. Copyright Promat 2013
  • 26. Intumescent Pillows For more information, please visit www.sigtechnicalinsulation.co.uk Intumescent Pillows are simply packed tightly in between penetrating services and the wall. In a floor, pillows are additionally supported by means of a mesh support system. General benefits: • Simple to install • Easy to remove and reinstate whilst changing services • Maintenance free • Dry system Pillow Sizes Pillow size (mm) Approximate number 300 x 200 x 30 165 per m2 opening 300 x 150 x 30 220 per m2 opening 300 x 100 x 30 330 per m2 opening 300 x 50 x 30 660 per m2 opening Performance in masonry supporting walls Method of support/ installation Maximum aperture dimensions Fire resistance (min) Integrity Insulation Friction fitted 850 x 850mm 120 120 Friction fitted 600 x 600mm 240 120 Minimum density of masonry supported walls - 650kg/m3 300mm bag length to be laid horizontally in wall void. Bags should be laid centrally within wall thickness. Performance in concrete floors Method of support/ installation Maximum aperture dimensions Fire resistance (min) Integrity Insulation Wire basket 850 x 850mm 120 120 Wire basket 600 x 600mm 240 120 300mm bag length to be laid vertically in floor void. Performance in masonry supporting walls Method of support/ installation Maximum aperture dimensions Fire resistance (min) Integrity Insulation Friction fitted 850 x 850mm 120* 120* *Product performance is dependent on matching performance of plasterboard wall system. Void in plasterboard should be fully ‘framed out’ with steel studs or similar 300mm bag length to be laid horizontally in wall void. Bags should be laid centrally within wall thickness. Fire Pillows are available from a number of suppliers, including Promat UK Limited and ROCKWOOL® Limited 26
  • 27. Multi-Cable Firestop For more information, please visit www.sigtechnicalinsulation.co.uk 27 General benefits: • Simple to install • Cables can be easily added or removed • No de-rating of cables required • Maintenance free • Dry system Fire Rating Services and support Surrounding penetration seat Width of fire stop for each Coated Batt (mm) Maximum void height (mm) (no. of fire stop plies) Fire resistance integrity (min) Seat in a masonry wall Seat in a plasterboard wall Seat in a concrete floor Cables secured to appropriately supported perforated steel cable trays/ ladders (max. width 150mm) Single 60mm ROCKWOOL® Ablative Coated Batt Double 60mm ROCKWOOL® Ablative Coated Batt 60 60 25 (1) 55 (2) 80 (3) 25 (1) 55 (2) 80 (3) 180 120 120 240 240 240 60 60 60 180 120 n/a 240 240 n/a Cables within PVC trunking (maximum 100 x 100mm) Double 60mm ROCKWOOL® Ablative Coated Batt with no air gap 60 180 (1) 240 60 -
  • 28. Speedline Putty Pads For more information, please visit www.sigtechnicalinsulation.co.uk Speedline Putty Pads comply with building regulations Part E and Part B. With a fire rating of two hours in dry walls (to BS476 part 20), Speedline Putty Pads also achieve an acoustic rating of up to 69dB Rw, ensuring that the safety and performance of the drywall construction are maintained. General benefits: • Maintains acoustic integrity of the wall • Use in PVC Metal boxes • Provides 2 hour fire resistance • Robust Details compliance in timber frame metal frame separating walls • Easy to use • Fast to fit • Minimal waste • Easy to stock: one reel fits all • Reduced damage on site and in transit • Cost effective – labour and time saving SIG also produces a wide variety of bespoke insulation products to customer specification and also manufactures a range of fire, thermal and acoustic products. Fire Stop Strip For medium size linear gaps in buildings. Fire Stop Blocks For apertures in buildings, especially the flutes of metal profiles. Wall Cavity Fire Barrier Fire Barrier Slab Strip For all cavity walls and curtain walls, horizontal and vertical use. Raised Access Floor Fire Barrier For the voids beneath Raised Access Floors. Partition Head Fire Barrier For large gaps above partitions and masonry walls. FireFloor System 2 Fire protection system for timber floors. Cavity Fire Closer To close masonry cavities, especially around door and window openings. Party Wall Fire Closer Semi-rigid mineral wool to polythene DPC Cavity Closers for the junctions of party walls. Horizontal Fire Closer With polythene DPC Cavity Tray and up to 2 hour fire rating. Includes support fixings. Ventilated Rainscreen Fire Barrier Polythene enclosed mineral wool barrier for rainscreen systems. 28
  • 29. Fire Duct System For more information, please visit www.sigtechnicalinsulation.co.uk 29 Fire resistant ducts are the best way to ensure fire safety in HVAC installations as they provide performance from beginning to the end of the duct system lifetime. Rockwool, Isover, Knauf and Promat provide solutions for metal ventilation ducts that secure fire resistance as well as meeting thermal and acoustic requirements. Fire Duct products can be used to provide fire protection to horizontal, vertical, rectangular, circular, ventilation and smoke extract steel ductwork fully in accordance with BS 476 – 24, ducts ‘Type A’ and ‘Type B’, ‘Fire outside duct’ and ‘Fire inside duct’. Fire Duct Slab Size: 1200 x 2000mm Thicknesses: 40 90mm Facing: reinforced aluminium foil Surface spread of flame: Class 1 to BS 476–7 Non-combustibility: Class A1 to BSEN 13501-1 (wall ceiling linings) Thermal conductivity: 0.035 W/mK at 10°C Fire Duct section Diameters: 60 to 356mm Thicknesses: 40 and 90mm* Facing: reinforced aluminium foil Fire Duct PSM Fire Duct PSM is made of Fire Duct Slab with factory machined grooves to suit specific duct diameters. Diameters: 406mm and above Thicknesses: 40 and 90mm* Facing: reinforced aluminium foil * Some thicknesses of Fire Duct Section and Fire Duct PSM are not available for certain duct diameters Hanger sections Diameter: 17mm Thicknesses: 30, 40, 50 60mm Facing: reinforced aluminium foil Notes to picture opposite 1. Circular steel duct to DW/144 2. Fire Duct Section/Fire Duct PSM 3. M10 steel drop rods at 1500mm maximum centres 4. Fire Duct Slab/Section - protection to hanger system 5. 30 x 30 x 3mm minimum steel angle bearer
  • 30. Fire resistance Performance summary – Fire Duct Slab, Section and PSM Thermal Conductivity Chart Fire resistance (hours) Duct type Required fire duct thickness (mm) Joint options Hangar protection Max duct size for mitre joint glued system (mm) Fire duct Slab (mm) Hangar section (mm) ½ HVAC Smoke extract 40 BC 40 17 x 30 1500 x 1500 ½ Kitchen extract 40 BC 40 17 x 30 1500 x 1500 1 HVAC Smoke extract 40 BC 40 17 x 40 1000 x 1000 1 Kitchen extract 90 ABC 40 17 x 40 1500 x 1500 1½ HVAC Smoke extract 90 ABC 40 17 x 50 1200 x 1200 2 HVAC Smoke extract 90 ABC 40 17 x 60 1000 x 1000 Knauf Rocksilk PyroDuct Slab Rocksilk PyroDuct Slab is fully tested and certified to provide up to 2 hours fire protection to HVAC steel ductwork. It can be used in horizontal ducts, vertical ducts, ducts passing through compartment walls and floors and kitchen extracts. Rocksilk PyroDuct Slab is suitable for applications above clean rooms, within air plenums or for aesthetic purposes. Thermal Rocksilk PyroDuct has a thermal conductivity of 0.037 W/mK. Thickness (mm) Length (mm) Width (mm) Slabs per pack Area per pack (m2 ) 90 1200 600 2 1.44 45 1200 600 4 2.88 Fire Duct System For more information, please visit www.sigtechnicalinsulation.co.uk30
  • 31. Fire Duct System For more information, please visit www.sigtechnicalinsulation.co.uk 31 ISOVER solutions for providing fire resistance in HVAC using ULTIMATE mineral wool. U Protect solutions provide an easy to install and lightweight efficient solution for fire resistance in HVAC to BS 476: Part 24. Insulation Product Range Product Thickness(mm) Width(mm) Length(mm) Slabsperpack m2 perpack Packsperpallet m2 perpallet ULTIMATE™ Protect Slab 4.0 Alu 1 60 600 1200 6 4.32 12 51.84 80 600 1200 5 3.60 12 43.20 100 600 1200 4 2.88 12 34.56 ULTIMATE™ Protect Wired Mat 4.0 Alu 1 75 600 4000 2 4.80 18 86.40 120 600 2500 2 3.00 18 54.00 For rectangular ducts use U Protect 4.0 Alu 1 Slab and for circular ducts use U Protect 4.0 Alu Wired Mat. *Smoke extraction requires 2 hours fire protection. Note that for rectangular ducts these insulation thicknesses should be increased from 80mm as shown in the table to 90mm. Declared Thermal Conductivity • 0.033 W/mK at 10 °C mean temperature. • 0.035 W/mK at 50 °C mean temperature. • 0.040 W/mK at 100 °C mean temperature. • 0.047 W/mK at 150 °C mean temperature Choose the insulation thickness Choose the appropriate thickness from the table below by selecting the desired duct type, fire rating, duct orientation and fire location. Isover ULTIMATE™ Protect thickness table RectangularDuct Fire location Fire class Duct orientation 1 hour 2 hour Fire inside duct Inside 60mm 80mm* Horizontal 80mm 100mm Vertical Fire outside duct Outside 60mm 80mm* Horizontal 60mm 80mm* Vertical In case both fire locations needs to be covered Both 60mm 80mm* Horizontal 80mm 100mm Vertical Use of 1 product for both duct orientations Outside 60mm 80mm* Both Inside 80mm 100mm Use of 1 product for all cases Both 80mm 100mm Both CircularDuct Fire location Fire class Duct orientation 1 hour 2 hour Fire inside duct Inside 75mm 120mm Horizontal 75mm 120mm Vertical Fire outside duct Outside 75mm 120mm Horizontal 75mm 120mm Vertical In case both fire locations needs to be covered Both 75mm 120mm Horizontal 75mm 120mm Vertical Use of 1 product for both duct orientations Outside 75mm 100mm Both Inside 75mm 120mm Use of 1 product for all cases Both 75mm 120mm Both
  • 32. For more information, please visit www.sigtechnicalinsulation.co.uk32 Fire Duct System PROMATECT® -L500 PROMATECT® - L500 is a non-combustible low density calcium silicate board, used for the construction of fire resistant ducts. It is a Class O product as defined in the Building Regulations. Thickness (mm) Length x Width (mm) Approx weight (kg/m2 ) Dry With approx 5% moisture 20 2500 x 1200 10.0 10.5 25 2500 x 1200 12.5 13.1 30 2500 x 1200 15.0 15.8 35 2500 x 1200 17.5 18.4 40 2500 x 1200 20.0 21.0 50 2500 x 1200 25.0 26.3 52 2500 x 1200 26.0 27.4 60 2500 x 1200 30.0 31.5
  • 33. 33 Tunnel Liner and Ductliner PassiveTecTM Tunnel Liner Our 30mm Tunnel Liner board has passed the most demanding tunnel test currently available. Tested at the Efectis laboratory in the Netherlands, it has achieved 3 hours against the RWS temperature curve, 3 hours against the HCM temperature curve and 4 hours against the ISO 834 temperature curves. These test standards cover all of the highest specifications likely to be required in tunnel lining fire protection. The PassiveTecTM board has a uniquely high insulation performance hence it achieves more than the required standard of protection. In addition it is extremely stable when exposed to moisture or water. This is critical in the tunnel lining area where leakage and flash floods can occur regularly. Our team of fire engineers are ready to conduct specific tests as required by tunnel construction projects. Certification RWS 1350 Certified 180 mins HCM Certified 180 mins ISO 834 Certified 240 mins Lineal thermal expansion a (°K-1 ) - 3,1x 10-5 (long) and - 4,1x 10-5 (tran) Density 900 kg/m3 ± 10 % Water diffusion resistance µ:3,5 Determination of compression behavior. Breaking load (N) 25213 Certification BS EN1366 pt 1 Pt 8 Certified Type B Vertical : CLASSIFICATION: EI 120 (ve i→o) Type A Vertical : CLASSIFICATION: EI 120 (ve i→o) S Type B Horizontal : CLASSIFICATION: EI 120 (ho i→o) Type A Horizontal: CLASSIFICATION: EI 180 (ho i→o) S Type C : El 120 (ho) S 1500 Multi Thermal conductivity (W/mk) 0,29 Thermal resistance (m2 .K/W) 0,1 Lineal thermal expansion a (°K-1 ) - 3,1x 10-5 (long) and - 4,1x 10-5 (tran) Electrical surface resistance [kΩ] 5,1 PassiveTecTM Ductliner Our 30mm Ductliner board has achieved the highest standard of smoke evacuation and extraction duct protection. It is the only magnesium oxide board on the market with both EN 1366 part 1 and part 8 accreditation. At 30mm it is also thinner than any other competing solutions for 2 hours which is a huge advantage in the congested plenums. We are proud to have passed the smoke extraction standard at the maximum pressure level Tested at European accredited laboratories that ensure compliance across the EU. PassiveTecTM is a proven high performance range of Fibre Reinforced Magnesium boards owned by SIG and PFP Fire Systems. Its range of applications will be expanded further during 2014 but in the meantime offers two principal solutions prevalent in construction and infrastructure projects. www.passivetec.com • Thinnest board to give 2 hours protection to EN1366 Pt 8 • Saves space and therefore can reduce construction costs • Very competitively priced system for contractors • Extremely durable For more information, please visit www.sigtechnicalinsulation.co.uk
  • 34. 34 Firemac FM Blue Firemac FM Blue is a non-combustible composite board with a fibre-reinforced cement core, and outer facings of perforated galvanised steel mechanically bonded to the core, used to provide fire protection and protect life and buildings. Firemac FM Blue systems provide robust wall, ceiling, building services enclosures and ductwork systems to give fire resistance of up to 4 hours and blast resistance of up to 14kPa. Applications • Vertical horizontal barriers, all either insulated or uninsulated • Ventilation, smoke extract kitchen extract ductwork • Enclosures for building services Specific applications include: • Vertical horizontal barriers forming escape routes and refuge areas • Enclosures barriers around hazardous areas • Equipment protection • Document protection • Warehouse compartmentation • Service shafts • Electrical transformer switch gear rooms General Technical Data Board thickness 8.5mm -1mm + 2mm Standard board sizes 2000mm x 1200mm 2400mm x 1200mm Combustibility Non-combustible Classification to BS EN 13501-1 A1 Building regulations classification Class O Effective density (composite) 2400kg/m³ (approx.) Approx. weight (composite) 19.2kg/m² Moisture content (composite) 7.6% (approx.) Water absorption (composite, oven-dried to saturated) 15.5% (approx.) Flexural strength Frupture (average) 300N/mm² Modulus of elasticity E (average) 195GPa Impact strength to BS 5669: Part 1: 1989 Exceeds 980N/m Loadbearing capacity 10kN/m² Max. point ‘load’ with 600mm span 980kg Max. point ‘load’ with 1200mm span 600kg Thermal conductivity (λ) 38°C 0.40 If any data is being used for structural calculations contact Firemac to ensure the relevant data is up-to-date. Firemac FM Blue has been installed across a range of industrial and commercial builds including transport and infrastructure projects, power stations, office blocks, communication and asset protection. Firemac FM Blue is distributed solely through SIG and is supported by a full range of test evidence and assessments including BS 476: Parts 20, 22 and 24, BS EN 1364 - Parts 1 and 2, and UL263. In addition, the board is produced under a Third Party Certification scheme. Full details are available upon request. For installers full training in the installation of Firemac FM Blue will be given, alongside ongoing site inspections and comprehensive technical support. For more information, please visit www.sigtechnicalinsulation.co.uk
  • 35. For more information, please visit www.sigtechnicalinsulation.co.uk 35 Structural Steel Building regulations stipulate the period of fire resistance required for any element of building structure. Beams and columns require at least the same standard of fire protection as that required by any element they support. The temperature rise of structural steelwork under fire test conditions provides a method of computing fire protection thicknesses based on accepted empirical formulae. The rate of increase in temperature of a steel cross section is determined by the ratio of the heated surface area (A) to the volume (V). This ratio (A/V) has units of m-1 and is known as the section factor. The section factor is a measure of the rate at which a steel element will increase in temperature. The higher the value of the section factor, the faster the element will heat up and therefore the thicker fire protection required to satisfy a stipulated fire protection period. How to Specify Promat VERMICULUX® (up to 240 minutes – A/V 17 – 260m-1) Promat VERMICULUX® is a lightweight non-combustible board specially designed to provide fire protection to structural steelwork. Up to 240 minutes fire resistance can be achieved depending on thickness of material used and the dimensions of the beam or column being protected. Promat VERMICULUX® can be installed prior to the building being weather tight. Promat PROMATECT® -250 (up to 120 minutes – A/V 17 – 260 m-1) Promat PROMATECT® -250 is a non-combustible mineral bound light weight board. It has smooth matt upper surface and is off-white in appearance. Promat PROMATECT® -250 provides a high degree of strength, dimension stability, and fire protection to structural steelwork. Up to 120 minutes fire resistance can be achieved depending on thickness of material used and the dimensions of the beam or column being protected. Thickness (mm) Dimensions (mm) Stack Quantities Can Stack be Split? 20 1220 x 1220 40 N 25 1220 x 1220 30 N 30 1220 x 1220 26 N 35 1220 x 1220 22 Y 40 1220 x 1220 20 Y 45 1220 x 1220 17 Y 50 1220 x 1220 15 Y 55 1220 x 1220 14 Y 60 1220 x 1220 13 Y Thickness (mm) Dimensions (mm) Stack Quantities Can Stack be Split? 12 2500 x 1200 30 N 15 2500 x 1200 30 N 18 2500 x 1200 25 N 20 2500 x 1200 25 N 22 2500 x 1200 25 N 25 2500 x 1200 20 N 30 2500 x 1200 15 N
  • 36. For more information, please visit www.sigtechnicalinsulation.co.uk36 Structural Steel Glasroc F FIRECASE Used predominantly as part of the British Gypsum FireCase and GypLyner encase structural steel encasement system, giving up to 180 minutes fire protection. It has a high quality, white smooth surface finish, ideally suited as a self finish or to receive direct decoration with most paint finishes. Can also be tiled and plastered directly. • Staple fixes (up to 25mm) or screw fixed • 3 or 4 sided protection • Steel angles or solders • GypLyner encase with FireLine is also available Promat TD Board® /Rocksilk FireTech/ Rockwool Beamclad A high density, resilient and non-combustible rock mineral wool slab, which offers up to 240 minutes fire protection. It is available un-faced or faced with a Bright Class ‘O’ reinforced aluminium foil. General benefits: • Quick, clean and dry installation process • Quick and simple installation of noggins • Choice of fixing systems • Moisture tolerant • Can accommodate decorative finishes Thickness (mm) Dimensions (mm) Stack Quantities 15 2400 x 1200 32 20 2000 x 1200 40 25 2000 x 1200 30 30 2000 x 1200 20 Promat TD Board® Thickness (mm) Dimensions (mm) Stack Quantities Can Stack be Split? 25 2000 x 1200 45 N 30 2000 x 1200 40 N 35 2000 x 1200 32 N 40 2000 x 1200 30 N
  • 37. For more information, please visit www.sigtechnicalinsulation.co.uk 37 Structural Steel Rocksilk FireTech (UN-FACED / FOIL FACED) Thickness (mm) Dimensions (mm) Stack Quantities 20 1800 x 1200 56 25 1800 x 1200 45 30 1800 x 1200 36 35 1800 x 1200 32 40 1800 x 1200 28 45 1800 x 1200 25 50 1800 x 1200 22 60 1800 x 1200 18 Rocksilk FireTech Dry Fix Noggin Slab An easy to cut, rock mineral wool slab, with superior fire resistant properties for use as the fixing noggin in the fire protection of structur- al steel work. Thickness (mm) Dimensions (mm) Stack Quantities 30 1800 x 1200 36 35 1800 x 1200 32 40 1800 x 1200 28 45 1800 x 1200 25 50 1800 x 1200 22 60 1800 x 1200 18 Rockwool Beamclad Thickness (mm) Dimensions (mm) Stack Quantities 25 2000 x 1200 45 30 2000 x 1200 40 35 2000 x 1200 32 40 2000 x 1200 30 50 2000 x 1200 24 60 2000 x 1200 20
  • 38. For more information, please visit www.sigtechnicalinsulation.co.uk38 Fire Barrier Systems Fire Barrier systems help to prevent fire and smoke spread within roof and ceiling voids for all general conditions encountered on site. The vertically hung Fire Barriers are capable of achieving both integrity and insulation protection periods from 15 to 120 minutes, and the friction fitted Fire Barrier Slab will also provide 60 minutes integrity and insulation. Rockwool Fire Barrier Dimensions: 1000mm x 600mm x 100mm Standard width 1 metre thickness (mm) Length (m) 50 4 60 3-5 Description, performances properties Product Fire performance Integrity (mins) Insulation (mins) Specification ½ hour Cavity Barrier 60 15 1 layer 50mm ½ hour 60 30 1 layer 60mm Fire Barrier foil faced overlapped joints 1 hour Fire Barrier 60 60 2 layers 50mm Fire Barrier staggered vertical joints 1½ hour Fire Barrier 90 90 2 layers 50mm Fire Barrier staggered vertical joints 2 hour Fire Barrier 120 120 2 layers 60mm Fire Barrier foil faced separated by 40mm airspace 1 hour Fire Barrier Slab 240 60 100mm foil faced slab Acoustic performance The correct use of Fire Barrier within structural cavities and voids will reduce the level of transmitted sound Room to room attenuation Rw dB Typical lay-in grid suspended ceiling 30 As above, with 50mm ROCKWOOL® Fire Barrier 42 Applied as 2, but ROCKWOOL® Fire Barrier foil faced 44 Applied as 2, but two thickness of 50mm ROCKWOOL® Fire Barrier - both foil faced 50 ROCKWOOL® Fire Barrier Slab foil faced both faces 50 If ceiling is plasterboard, add between 2-3 db Note: values are approximate
  • 39. For more information, please visit www.sigtechnicalinsulation.co.uk 39 Fire Barrier Systems Culimeta Saveguard Fire Barriers Culimeta Saveguard Fire Barriers are developed to offer flexible, lightweight, non-respirable and easy to install product for all types of installations. Product Name Fire Specification Product Dimensions Fixing Method Identification ColourIntegrity (min) Insulation (min) Width (cm) Length (m) Thick (mm) Pack Area Staple Gun Staples Firehalt 30/30 30 30 120 7 8 8.4m2 R31 12mm White Firehalt 60/30 60 30 120 7 8 8.4m2 R31 12mm White Firehalt 120/30 (Gold) 120 30 120 7 8 8.4m2 R31 12mm Green Firehalt 120/60 120 60 120 5 16 6.0m2 R31 12mm Green/White FIREHALT FIREHALT has bought two new products to the lightweight fire barrier/fire curtain market that are exclusively available through your local branch of SIG. These are: Firehalt SF90 Product Description SF90 is an ultra-lightweight fabric smoke and flame curtain that is totally non combustable and has a full 90 min fire rating when tested to BS476 p20/22. Installation Supplied in handy sized rolls 120cm wide by 25m long which like all the other FIREHALT products utilises standard fixing components that are inexpensive and readily available. 12mm metal staples are used to join panels together vertically and horizontally. Firehalt 30/30 Product Description To help you cope with an increasingly competitive market FIREHALT has developed a lightweight fire rated cavity barrier that still offers a full 30 mins Insulation value when tested to BS476 p20/22. Installation Each pack weighs little more than 16kg but provides 8.4sqm of product. In line with other products in the range it is quick to install using standard components such as 50mm stud and 25mm metal angle, and can be fixed from one side.
  • 40. For more information, please visit www.sigtechnicalinsulation.co.uk Culimeta-Saveguard Smoke and Flame Curtains Culimeta-Saveguard offer two Fire Curtains that are flexible, lightweight and easy to install. Product Name Fire Specification Product Dimensions Fixing Method Identification ColourIntegrity (min) Insulation (min) Width (cm) Length (m) Thick (cm) Pack Area (cm) Staple Gun Staples Firehalt SF90 90 0 120 25 2 30m² R31 6 -12 White Firehalt SF 120 0 120 25 2 30m² R31 6 -12 Green 40 Fire Barrier Systems Brush seal Introducing BRUSHSEAL - a unique product specifically designed to be used in conjunction with Firehalt barriers and curtains. • Simple and quick to install • Will fit any size or shape of service penetration • Suitable for uneven surfaces such as cable trays • Requires no expensive mastics or adhesives • Provides a neat professional finish Brushseal is fixed to the penetration service rather than the barrier and is therefore straightforward and quick to fit. System will also add stability to the barrier.
  • 41. Cladding and Curtain Walling For more information, please visit www.sigtechnicalinsulation.co.uk Cavity Barriers for Curtain Wall Facades Product Thickness Fire Rating AIM Cavity Fire Barrier 75 mm 60 min AIM Fire Barrier Slab 100 mm 120 min Rockwool SP 60 Firestop Slab 75 mm 60 min Rockwool SP 120 Firestop Slab 90 mm 120 min CW-FS Cavity Barriers 90 mm 60 min CW-FS Cavity Barriers 120 mm 120 mm General benefits: • Easy to cut and install • Ensures site tolerances are accommodated • Independently tested to provide 2 hours of fire resistance • Resists the passage of smoke – aluminium foil • Faced on both sides • Suitable for cavity widths up to 400mm • Easy site storage and handling • Quality assured to BS EN ISO 9001 Slabs are designed to be cut on-site, to produce cavity fire stops of 1000mm length and in widths to suit individual cavity sizes. Fixing Brackets are required for the installation. They are supplied in two standard types, Small Fixing Brackets designed for cavities up to, and including 100mm wide and Large Fixing Brackets for cavities over 100mm and up to 400mm wide. Brackets are supplied in cardboard boxes, flat packed, and are designed to be easily re-profiled by hand on site. Fixing Brackets should be cut on site as necessary to allow at least 75% penetration of the Firestop. 41
  • 42. Cladding and Curtain Walling For more information, please visit www.sigtechnicalinsulation.co.uk42 Fire Performance and Product thickness Application Fire Rating (mins) Thickness (mm) Horizontal 30/30 75 Horizontal 60/60 90 Vertical 30/30 75 Vertical 60/60 90 Vertical 120/120 120 Cavity Barriers in Rainscreen Facades AIM Ventilated Rainscreen Barrier Plus (VRB Plus) Product Description The AIM VRB Plus offers an effective fire barrier for ventilated cavities over 60mm up to 300mm in its standard form. The AIM VRB offers a superior fire rating and allows a continuous ventilation space of up to 44mm. This provides excellent ventilation behind the cladding whilst leaving sufficient room for easy installation of the cladding panels. Application Polythene enclosed to give weather resistance in a semi exposed application Specification Thickness – 75mm Width – Total cavity size less 44mm Length – 1000mm Max Air Gap – 44mm • Polythene enclosed to give weather resistance in a semi exposed application • Tested and assessed by Chiltern International Fire AIM Ventilated Rainscreen Fire Barrier (Lite) VRB Lite Product Description The AIM VRB Lite, offers an effective fire barrier for ventilated cavities of up to 300mm. VRB Lite is simple and cost effective to install, allowing a continuous ventilation space of up to 25mm. VRB Lite has been tested to the general principles of the more stringent BS EN 1363-1 standard. Application Polythene enclosed to give weather resistance in a semi exposed application Specification Thickness – 75mm Width – Total cavity size less 25mm Length – 1000mm Max Air Gap – 25mm • Polythene enclosed to give weather resistance in a semi exposed application • Tested and assessed by Chiltern International Fire Horizontal Cavity Barrier Lamatherm CW–RSH incorporates a continuous bonded intumescent strip to the leading edge and encapsulated in a weather resistant polymer film. In the event of exposure to fire, this expands and fully seals the designed ventilation gap formed at the time of installation between barrier and the rear of the cladding. Vertical Cavity Barrier For vertical barriers within rainscreen systems, it is generally acceptable to fully fill the void. Our Lamatherm CW–RSV product is specifically intended for use in this manner. As a full fill barrier system, the integral intumescent strip is not required. The front edge is finished as standard in a plain aluminium foil. Alternatively, the product is optionally available with a factory applied DPC pre-bonded to this surface.
  • 43. Masonry Wall Masonry walls within the external fabric of a building are typically formed by an inner and outer masonry leaf which forms a void for installation of a thermal insulation layer. Such situations will typically form a hidden cavity within the fabric of a building and potentially form a ready route for spread of flame and smoke within this hidden void. In these instances it is necessary to install cavity barriers to limit the spread of flame within this hidden void. It is imperative the selection of products are suited to the intended application and proven to perform having undergone independent testing in line with current standards. AIM Wall Cavity Fire Barrier Fire Barrier Slabs Product Description AIM Wall Cavity Barrier is made from foil faced high density Rockwool stone wool. The barrier prevents the passage of flame and smoke within the cavity it fills for the period of fire rating, specified below. Application Suitable for use in all cavity walls, as well as for fire stopping between a curtain wall system and a concrete floor slab. Specification Lengths: 1000mm (Available cut to size or in slabs) Foil Facing (with AIM logo) Cavity widths: 50 - 600mm (barrier to be compressed by about 5%) • No mastics or sealants required • Tested to BS 476 part 20 and assessed by Warrington Fire Research Centre • Non-combustible to EN15301-1 and classified A1 • Faced with Class O reinforced aluminium foil for enhanced smoke resistance • Ozone depletion potential of zero; no CFCs or HCFCs used in manufacture For more information, please visit www.sigtechnicalinsulation.co.uk 43 Cladding and Curtain Walling
  • 44. All rights reserved. No part of this publication may be reproduced or transmitted in any form, or by any means, electronic or mechanical including photocopy, recording or any information storage and retrieval system, without permission in writing from SIG Technical Insulation. No information contained within this publication can be used to compile any other printed or electronic directory or mailing list. Whilst every effort has been made to ensure accuracy, the publisher does not, under any circumstances, accept responsibility for errors or omissions and no representation or warranty is made in relation to the suitability of a product for a specific application. Copying of the images contained in this publication, in any form without the author’s permission, is an unlawful act under the Copyright Designs and Patent Act 1988. For full technical advice, thermal calculations and support, please contact your local SIG Technical Insulation branch Scotland Aberdeen Broadfold Road Bridge of Don Aberdeen AB23 8EE Tel: 01224 771 566 Fax: 01224 770 319 Glasgow 95 Westburn Drive Cambuslang Glasgow G72 7NA Tel: 0141 643 3600 Fax: 0141 641 2426 Tyneside Tyneside Federation Business Park St Omers Road Dunston NE11 9HR Tel: 0191 226 6730 Fax: 0191 226 6731 North West Liverpool Hornhouse Lane Knowsley Industrial Park Liverpool L33 7YQ Tel: 0151 547 5295 Fax: 0151 547 5296 Manchester Block 1 River Park River Park Road Eastlands Manchester M40 2XP Tel: 0161 438 7262 Fax: 0161 370 5879 Newton-Le-Willows Sunbeam St Newton-Le-Willows Lancashire WA12 8NG Tel: 01925 225 252 Fax: 01925 229 700 North East Chesterfield Unit 1 Sheepbridge Centre Chesterfield S41 9RX Tel: 01246 269 537 Fax: 01246 261 725 Leeds Intermezzo Drive Pontefract Road Leeds LS10 1RU Tel: 0113 385 7777 Fax: 0113 385 7778 Midlands Birmingham Apollo Park Rounds Green Road Oldbury West Midlands B69 2DF Tel: 0121 665 3060 Fax: 0121 544 8026 Leicester Unit E Braunstone Industrial Estate 139 Scudamore Road Leicester LE3 1UQ Tel: 0116 232 5000 Fax: 0116 232 5001 Anglia Bedford Telford Way Bedford MK42 0PQ Tel: 01234 761 490 Fax: 01234 761 499 Norwich Unit 27 White Lodge Business Park Norwich NR4 6DQ Tel: 01603 226 005 Fax: 01603 226 000 London London East – Beckton 19-21 Alpine Way London Industrial Park Beckton London E6 4LA Tel: 020 7473 9310 Fax: 020 7473 9311 London West – Ruislip Unit 4 Victoria Road Retail Park Crown Road South Ruislip London HA4 0AF Tel: 020 8839 4290 Fax: 020 8839 4301 South West Bristol Unit 200/300 North Bristol Park North Way Filton Bristol BS34 7QH Tel: 0117 931 3420 Fax: 0117 931 3425 Plymouth 87 St Modwen Road Parkway Industrial Estate Marsh Mills Plymouth PL6 8LH Tel: 01752 675 417 Fax: 01752 675 418 Swansea Units 37-38 Cwmdu Trading Estate Fforestfach Swansea SA5 8JF Tel: 01792 588 461 Fax: 01792 583 849 South East Heathrow Blackthorne Road Poyle Trading Estate Colnbrook Slough SL3 0DU Tel: 01753 687 272 Fax: 01753 681 623 Oxford Unit 5 Curbridge Business Park Downs Road Witney Oxon OX29 7WJ Tel: 01993 700 993 Fax: 01993 708 993 Portsmouth Unit 2 Quadra Sharps Close Porstmouth PO3 5PS Tel: 023 9269 6733 Fax: 023 9266 1406