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An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
Date: July, 2018
Contact Information
Tampere University of Technology
FAST Laboratory
P.O. Box 600,
FIN-33101 Tampere
Finland
Email: fast@tut.fi
www.tut.fi/fast
Conference: IEEE 16th International Conference on
Industrial Informatics (INDIN2018).
Porto, Portugal – July 18-20, 2018
Title of the paper: An ISA-95 based Ontology for
Manufacturing Systems Knowledge Description
Extended with Semantic Rules
Authors: Seyedamir Ahmadi, Borja Ramis Ferrer,
Jose L. Martinez Lastra
if you would like to recieve a reprint of the
original paper, please contact us.
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
1
An ISA-95 based Ontology for Manufacturing
Systems Knowledge Description Extended
with Semantic Rules
Seyedamir Ahmadi1, Borja Ramis Ferrer1, Jose L. Martinez Lastra1
seyedamir.ahmadi@student.tut.fi, borja.ramisferrer@tut.fi, jose.lastra@tut.fi
1 Tampere University of Technology, 33720 Tampere, Finland
16th IEEE Conference (INDIN2018)
Porto, Portugal – July 18-20, 2018
Outline
• Introduction
• Motivation
• Objectives
• ISA-95
• Approach
• ECO Model
• The use case
• Semantic rules
• Results
• Conclusion and future work
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
3
Introduction
• Modern systems are comprised of both heterogeneous
software and hardware systems that exchange data on
various levels of the enterprise.
• Industry 4.0 in manufacturing
• Capability of manufacturing systems to adopt to dynamic
changes
• Manufacturing domain has been described as the sum of
product, process, and resource concepts.
• Knowledge Representation and Reasoning (KR&R)
models
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
4
Motivation
• In the modelling of a manufacturing system, clear
understanding of the domain of discourse is significant to
avoid multiple and redundant architecture proposals.
• Hence, the need for well established standards becomes
more significant
• Depending on the level of standard adoption and
application specific extensions, a possible consequence
could be inconsistencies within their implementation
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
5
Objectives
• Identifying standard conformant generic concepts,
taxonomies, and relationships in domain of
manufacturing systems
• Modelling a manufacturing systems ontology based on:
–Core elements of the functional hierarchy, i.e., interface
of enterprise-control integration
–Modular modelling approach
• Addition of standard and use case specific semantic rules
to enhance inferencing capabilities of the model
• Proof of concept in industrial use case
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
6
ISA-95
• ISA-95 was developed to facilitate the integration of enterprise and
control systems in order to decrease the cost, risk, and errors
associated with integration
• It consists of seven parts, identifying
– the main elements in the interface, their corresponding activities, and their
communications (object models and attributes)
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
7
Functional Hierarchy model
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
8
Role-based and Physical asset hierarchy
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
9
Manufacturing Operations Management (MOM)
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
10
Approach
• The Enterprise Control Ontology (ECO) is based on three
sub-ontologies
–Hierarchy ontology
• Role-based hierarchy model
• Physical asset equipment model
–OperationType ontology
• Production, Maintenance, Quality, Inventory
–Resource ontology
• Equipment, Material, Personnel, ProcessSegment
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
11
ECO Model
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
12
The use case: FASTory
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
13
Semantic rules
• The semantic rules added are constructed using the
Semantic Web Rule Language (SWRL)
– Assigning individuals to classes
– Finding the necessary resources for process segments
– Assigning job orders to equipment
– Assigning statuses to properties
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
14
Results (1/5)
S1) WorkCenter(?x)^WorkUnit(?y)->contains(?x,?y)
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
15
Results (2/5)
S4) JobOrder(?x) ^ requiresPhysicalAsset(?x,?y) ^ hasPhysicalAssetCapabilityType(?y,"Available")
^Pallet(?m)^hasPhysicalAssetCapabilityType(?m,"Available")-> assignedTo(?x,?y)^assignedTo(?x,?m)
S5) JobOrder(?x) ^ assignedTo(?x,?y) ^ assignedTo(?x,?m) ^ hasPriority(?x,?p) ^
swrlb:greaterThan(?p,2) -> hasJobOrderStatus(?x,"Ready")
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
16
Results (3/5)
S6) JobOrder(?x) ^ referencesWorkMaster(?x,?y) ^ WorkDirective(?p) ^ hasReferenceTo(?p,?y) ->
assignedToJobOrder(?p,?x)
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
17
Results (4/5)
S2) Equipment(?x) ^ hasPhysicalAssetID(?x,?y) -> AssetHierarchy(?x)
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
18
Results (5/5)
S3) Discrete(?x) ^ Robot(?y) ^ hasFunction(?y,?x) ->
requiresPhysicalAsset(?x,?y)
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
19
Conclusion and future work
• Standardized ontology describing manufacturing systems
• The generic nature of the ECO model ensures reusability and
extendibility in the domain of manufacturing systems
• Addition of semantic rules that permit the automatic inference
of implicit information from the explicit statements
• The rules enable the identification of the capabilities and
needs of industrial equipment for manufacturing product
variants
• Industrial use case
• Further, the ontology will be extended for the scheduling of
machine operations.
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
20
THANK YOU!
Any questions?
www.youtube.com/user/fastlaboratory
www.facebook.com/fast.laboratory
www.slideshare.net/fastlaboratory
www.twitter.com/FAST_Lab
An ISA-95 based Ontology for Manufacturing Systems
Knowledge Description Extended with Semantic Rules
21

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An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules

  • 1. An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules Date: July, 2018 Contact Information Tampere University of Technology FAST Laboratory P.O. Box 600, FIN-33101 Tampere Finland Email: fast@tut.fi www.tut.fi/fast Conference: IEEE 16th International Conference on Industrial Informatics (INDIN2018). Porto, Portugal – July 18-20, 2018 Title of the paper: An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules Authors: Seyedamir Ahmadi, Borja Ramis Ferrer, Jose L. Martinez Lastra if you would like to recieve a reprint of the original paper, please contact us. An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 1
  • 2. An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules Seyedamir Ahmadi1, Borja Ramis Ferrer1, Jose L. Martinez Lastra1 seyedamir.ahmadi@student.tut.fi, borja.ramisferrer@tut.fi, jose.lastra@tut.fi 1 Tampere University of Technology, 33720 Tampere, Finland 16th IEEE Conference (INDIN2018) Porto, Portugal – July 18-20, 2018
  • 3. Outline • Introduction • Motivation • Objectives • ISA-95 • Approach • ECO Model • The use case • Semantic rules • Results • Conclusion and future work An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 3
  • 4. Introduction • Modern systems are comprised of both heterogeneous software and hardware systems that exchange data on various levels of the enterprise. • Industry 4.0 in manufacturing • Capability of manufacturing systems to adopt to dynamic changes • Manufacturing domain has been described as the sum of product, process, and resource concepts. • Knowledge Representation and Reasoning (KR&R) models An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 4
  • 5. Motivation • In the modelling of a manufacturing system, clear understanding of the domain of discourse is significant to avoid multiple and redundant architecture proposals. • Hence, the need for well established standards becomes more significant • Depending on the level of standard adoption and application specific extensions, a possible consequence could be inconsistencies within their implementation An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 5
  • 6. Objectives • Identifying standard conformant generic concepts, taxonomies, and relationships in domain of manufacturing systems • Modelling a manufacturing systems ontology based on: –Core elements of the functional hierarchy, i.e., interface of enterprise-control integration –Modular modelling approach • Addition of standard and use case specific semantic rules to enhance inferencing capabilities of the model • Proof of concept in industrial use case An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 6
  • 7. ISA-95 • ISA-95 was developed to facilitate the integration of enterprise and control systems in order to decrease the cost, risk, and errors associated with integration • It consists of seven parts, identifying – the main elements in the interface, their corresponding activities, and their communications (object models and attributes) An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 7
  • 8. Functional Hierarchy model An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 8
  • 9. Role-based and Physical asset hierarchy An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 9
  • 10. Manufacturing Operations Management (MOM) An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 10
  • 11. Approach • The Enterprise Control Ontology (ECO) is based on three sub-ontologies –Hierarchy ontology • Role-based hierarchy model • Physical asset equipment model –OperationType ontology • Production, Maintenance, Quality, Inventory –Resource ontology • Equipment, Material, Personnel, ProcessSegment An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 11
  • 12. ECO Model An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 12
  • 13. The use case: FASTory An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 13
  • 14. Semantic rules • The semantic rules added are constructed using the Semantic Web Rule Language (SWRL) – Assigning individuals to classes – Finding the necessary resources for process segments – Assigning job orders to equipment – Assigning statuses to properties An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 14
  • 15. Results (1/5) S1) WorkCenter(?x)^WorkUnit(?y)->contains(?x,?y) An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 15
  • 16. Results (2/5) S4) JobOrder(?x) ^ requiresPhysicalAsset(?x,?y) ^ hasPhysicalAssetCapabilityType(?y,"Available") ^Pallet(?m)^hasPhysicalAssetCapabilityType(?m,"Available")-> assignedTo(?x,?y)^assignedTo(?x,?m) S5) JobOrder(?x) ^ assignedTo(?x,?y) ^ assignedTo(?x,?m) ^ hasPriority(?x,?p) ^ swrlb:greaterThan(?p,2) -> hasJobOrderStatus(?x,"Ready") An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 16
  • 17. Results (3/5) S6) JobOrder(?x) ^ referencesWorkMaster(?x,?y) ^ WorkDirective(?p) ^ hasReferenceTo(?p,?y) -> assignedToJobOrder(?p,?x) An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 17
  • 18. Results (4/5) S2) Equipment(?x) ^ hasPhysicalAssetID(?x,?y) -> AssetHierarchy(?x) An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 18
  • 19. Results (5/5) S3) Discrete(?x) ^ Robot(?y) ^ hasFunction(?y,?x) -> requiresPhysicalAsset(?x,?y) An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 19
  • 20. Conclusion and future work • Standardized ontology describing manufacturing systems • The generic nature of the ECO model ensures reusability and extendibility in the domain of manufacturing systems • Addition of semantic rules that permit the automatic inference of implicit information from the explicit statements • The rules enable the identification of the capabilities and needs of industrial equipment for manufacturing product variants • Industrial use case • Further, the ontology will be extended for the scheduling of machine operations. An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 20
  • 21. THANK YOU! Any questions? www.youtube.com/user/fastlaboratory www.facebook.com/fast.laboratory www.slideshare.net/fastlaboratory www.twitter.com/FAST_Lab An ISA-95 based Ontology for Manufacturing Systems Knowledge Description Extended with Semantic Rules 21