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IABSE SYMPOSIUM ENGINEERING THE FUTURE SEPTEMBER 21-23, 2017
PROOF LOAD TESTING
OF VIADUCT DE BEEK
Eva Lantsoght, Rutger Koekkoek, Yuguang Yang,
Cor van der Veen, Dick Hordijk, Ane de Boer
OVERVIEW
• Introduction: load testing
• Viaduct De Beek: description
• Preparation of proof load test
• Execution of proof load test
• Assessment of viaduct De
Beek Testing of Ruytenschildt Bridge
IABSE SYMPOSIUM ENGINEERING THE FUTURE SEPTEMBER 21-23, 2017
WHY LOAD TESTING? (1)
Bridges from 60s and 70s
The Hague in 1959
Increased live loads
common heavy and long truck (600 kN)
End of service life + larger loads
PROOF LOAD TESTING OF
BRIDGES
• Apply predetermined load
to bridge
• Information lacking
• Damage due to ASR, …
• Proof load testing
• Immediate approval of
bridge
• Recalculate updated β
VIADUCT DE BEEK (1)
• RC slab bridge of 4 spans
• Built in 1963
• Parabolic change in height
• Proof load test at shear- and
flexure-critical position in first
span
VIADUCT DE BEEK (2)
• Core drilling: fck = 44.5 MPa &
fcd = 30 MPa
• QR 24 steel (plain bars), fyk =
252 MPa
• Insufficient flexural capacity
• Reduction of 2 lanes to 1 lane
• Lowest capacity: span 2
• But: span 2 over highway =>
testing not allowed for safety
PREPARATION OF LOAD
TEST – TARGET PROOF LOAD
Reliability level β Pb
[kN]
Ps
[kN]
EC ULS 4.3 1656 1525
RBK Design 4.3 1649 1516
RBK Reconstruction 3.6 1427 1311
RBK Usage 3.3 1373 1262
RBK Disapproval 3.1 1369 1257
EC SLS 1.5 1070 976
• Find target proof load that results in same sectional moment or
shear as load combination of code
• With LFEA
• Load combination with load factors depending on safety level
• Exception γDL = 1.10
PREPARATION OF LOAD
TEST – SENSOR PLAN
• Deflections in longitudinal and
transverse direction
• Vertical deflections at support
• Strain on bottom of concrete
• Opening of existing cracks
• Cracking activity with acoustic
emission sensors
• Load cells for applied loads
EXECUTION OF PROOF LOAD
TEST – LOADING PROTOCOL
• Test for bending moment and test for
shear
• Cyclic loading protocol
• Four load levels:
• Low load to check response of all
sensors
• Serviceability Limit State
• RBK Usage Level: maximum required
for assessment
• Eurocode Ultimate Limit State + 6%
(bending test) / + 2% (shear test)
EXECUTION OF PROOF LOAD
TEST – LOAD APPLICATION
• Load application:
counterweights on steel
spreader beam; load
transferred to bridge via jacks
• Controlled method for cyclic
loading
• Avoid collapse when large
deformations occur
EXECUTION OF PROOF LOAD
TEST – VERIFICATION OF
MEASUREMENTS
• Load-displacement diagram: check
for nonlinear behavior
• Maximum stiffness reduction:
• Bending moment test 16%
• Shear test 10%
• Residual deflection / maximum
deflection
• Bending moment test: 15%
• Shear test: 8%
• Limit ACI: 25%
• Limit DAfStB: 10%
• Video
ASSESSMENT OF VIADUCT
DE BEEK – SPAN 1
• Proof load test shows immediately that span fulfils
requirements of code
• No signs of distress observed from measurements
• Conclusion: UC ≤ 1.0
ASSESSMENT OF VIADUCT
DE BEEK – SPAN 2
• How to extrapolate results from
Span 1 to Span 2?
• Assessment with plastic
redistribution
• Plastic hinge develops in span 2
• Use 6.7% of plastic redistribution
• UC in span = 1.0
• UC over support 0.94
ASSESSMENT OF VIADUCT
DE BEEK -
RECOMMENDATIONS
• Verify reinforcement in
Span 2 with scanner
and/or by removing cover
• Check for signs of
corrosion
• Reopen for two lanes of
traffic
IABSE SYMPOSIUM ENGINEERING THE FUTURE SEPTEMBER 21-23, 2017
SUMMARY
• Proof load testing to approve existing bridges
• Case study: Viaduct De Beek
• Preparation of load test:
• Target proof load
• Sensor plan
• Execution of load test
• Cyclic loading protocol
• Jacks and steel spreader beam
• Real-time evaluation of measurements
• Analysis of load test
• Assessment of viaduct
• Reporting all results
Contact:
Eva Lantsoght
E.O.L.Lantsoght@tudelft.nl // elantsoght@usfq.edu.ec
+31(0)152787449

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Proof load testing of viaduct De Beek

  • 1. IABSE SYMPOSIUM ENGINEERING THE FUTURE SEPTEMBER 21-23, 2017 PROOF LOAD TESTING OF VIADUCT DE BEEK Eva Lantsoght, Rutger Koekkoek, Yuguang Yang, Cor van der Veen, Dick Hordijk, Ane de Boer
  • 2. OVERVIEW • Introduction: load testing • Viaduct De Beek: description • Preparation of proof load test • Execution of proof load test • Assessment of viaduct De Beek Testing of Ruytenschildt Bridge
  • 3. IABSE SYMPOSIUM ENGINEERING THE FUTURE SEPTEMBER 21-23, 2017 WHY LOAD TESTING? (1) Bridges from 60s and 70s The Hague in 1959 Increased live loads common heavy and long truck (600 kN) End of service life + larger loads
  • 4. PROOF LOAD TESTING OF BRIDGES • Apply predetermined load to bridge • Information lacking • Damage due to ASR, … • Proof load testing • Immediate approval of bridge • Recalculate updated β
  • 5. VIADUCT DE BEEK (1) • RC slab bridge of 4 spans • Built in 1963 • Parabolic change in height • Proof load test at shear- and flexure-critical position in first span
  • 6. VIADUCT DE BEEK (2) • Core drilling: fck = 44.5 MPa & fcd = 30 MPa • QR 24 steel (plain bars), fyk = 252 MPa • Insufficient flexural capacity • Reduction of 2 lanes to 1 lane • Lowest capacity: span 2 • But: span 2 over highway => testing not allowed for safety
  • 7. PREPARATION OF LOAD TEST – TARGET PROOF LOAD Reliability level β Pb [kN] Ps [kN] EC ULS 4.3 1656 1525 RBK Design 4.3 1649 1516 RBK Reconstruction 3.6 1427 1311 RBK Usage 3.3 1373 1262 RBK Disapproval 3.1 1369 1257 EC SLS 1.5 1070 976 • Find target proof load that results in same sectional moment or shear as load combination of code • With LFEA • Load combination with load factors depending on safety level • Exception γDL = 1.10
  • 8. PREPARATION OF LOAD TEST – SENSOR PLAN • Deflections in longitudinal and transverse direction • Vertical deflections at support • Strain on bottom of concrete • Opening of existing cracks • Cracking activity with acoustic emission sensors • Load cells for applied loads
  • 9. EXECUTION OF PROOF LOAD TEST – LOADING PROTOCOL • Test for bending moment and test for shear • Cyclic loading protocol • Four load levels: • Low load to check response of all sensors • Serviceability Limit State • RBK Usage Level: maximum required for assessment • Eurocode Ultimate Limit State + 6% (bending test) / + 2% (shear test)
  • 10. EXECUTION OF PROOF LOAD TEST – LOAD APPLICATION • Load application: counterweights on steel spreader beam; load transferred to bridge via jacks • Controlled method for cyclic loading • Avoid collapse when large deformations occur
  • 11. EXECUTION OF PROOF LOAD TEST – VERIFICATION OF MEASUREMENTS • Load-displacement diagram: check for nonlinear behavior • Maximum stiffness reduction: • Bending moment test 16% • Shear test 10% • Residual deflection / maximum deflection • Bending moment test: 15% • Shear test: 8% • Limit ACI: 25% • Limit DAfStB: 10%
  • 13. ASSESSMENT OF VIADUCT DE BEEK – SPAN 1 • Proof load test shows immediately that span fulfils requirements of code • No signs of distress observed from measurements • Conclusion: UC ≤ 1.0
  • 14. ASSESSMENT OF VIADUCT DE BEEK – SPAN 2 • How to extrapolate results from Span 1 to Span 2? • Assessment with plastic redistribution • Plastic hinge develops in span 2 • Use 6.7% of plastic redistribution • UC in span = 1.0 • UC over support 0.94
  • 15. ASSESSMENT OF VIADUCT DE BEEK - RECOMMENDATIONS • Verify reinforcement in Span 2 with scanner and/or by removing cover • Check for signs of corrosion • Reopen for two lanes of traffic
  • 16. IABSE SYMPOSIUM ENGINEERING THE FUTURE SEPTEMBER 21-23, 2017 SUMMARY • Proof load testing to approve existing bridges • Case study: Viaduct De Beek • Preparation of load test: • Target proof load • Sensor plan • Execution of load test • Cyclic loading protocol • Jacks and steel spreader beam • Real-time evaluation of measurements • Analysis of load test • Assessment of viaduct • Reporting all results
  • 17. Contact: Eva Lantsoght E.O.L.Lantsoght@tudelft.nl // elantsoght@usfq.edu.ec +31(0)152787449