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Welcome Dawgs Buhler Quality Yarns
Organization
Key figures Sennhof Jefferson Production in lbs 8,800,000 8,800,000 Yarn Counts Produced 16 – 120 Ne  Ø 56 Ne 12 – 90 Ne Ø 36 Ne Turnover US $ 36 million US $ 28 million  Employees 155 145 Number of Spindles 46000 32000 Compact Spindles 9000 0 Export Quota >80% >50%
Sales By Country (%)
Fibers of Choice
Supima Production Statistics Production Stats in 480LB Bales Harvest Acres Avg. Bales/Acre  2.40  2.40  2.89    2.82  2.51
Something to think about… Fast Fashion?? Promotional Tees ?? Sustainable - NO Quality should be designed in!! This is just one category!!! 2,800,116,672 Units 0.80 lbs/unit 2,240,093,338 Lbs of Yarn 1.25 Fiber LBS/ 1 LB of yarn 2,800,116,672 Lbs of Cotton Fiber 480 LBS/Bale of Cotton 5,833,576 Bales of Cotton needed 4.50 Bales/Acre 1,296,350 Acres of Cotton Needed
MicroModal from Lenzing is produced in Austria using Beachwood trees. Yes- this is sustainable!!!
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
How do you manufacture yarns?
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],1 2 Cotton Laydown Opening, Blending, and Cleaning 1
[object Object],[object Object],[object Object],[object Object],3 4 Carding Pre-Drawing
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],5 6 Lapwinding Combing
[object Object],[object Object],[object Object],7 8 Finished Drawing Roving 8
[object Object],[object Object],[object Object],[object Object],Ring Spinning Aisle Ring Spinning Drafting System 9 10 9 10
[object Object],[object Object],[object Object],[object Object],Spinning Bobbins Winder 11 12 12
The Transformation From Seed To Cotton To Bale To Sliver To Roving To Yarn To Yarn Cone Woven or Knitted into fabrics
What brands use our yarns? Abercrombie & Fitch Anthropologie Bloomingdales Nordstrom Victoria’s Secret Splendid La Coste Jockey Elie Taharie Macy’s 3 Dots Juicy Couture LL Bean US Army Coldwater Creek Michael Stars James Perse
Informative Links ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Look for our partner’s labels and ours

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Uga presentation 2010

  • 1. Welcome Dawgs Buhler Quality Yarns
  • 3. Key figures Sennhof Jefferson Production in lbs 8,800,000 8,800,000 Yarn Counts Produced 16 – 120 Ne Ø 56 Ne 12 – 90 Ne Ø 36 Ne Turnover US $ 36 million US $ 28 million Employees 155 145 Number of Spindles 46000 32000 Compact Spindles 9000 0 Export Quota >80% >50%
  • 6. Supima Production Statistics Production Stats in 480LB Bales Harvest Acres Avg. Bales/Acre 2.40 2.40 2.89 2.82 2.51
  • 7. Something to think about… Fast Fashion?? Promotional Tees ?? Sustainable - NO Quality should be designed in!! This is just one category!!! 2,800,116,672 Units 0.80 lbs/unit 2,240,093,338 Lbs of Yarn 1.25 Fiber LBS/ 1 LB of yarn 2,800,116,672 Lbs of Cotton Fiber 480 LBS/Bale of Cotton 5,833,576 Bales of Cotton needed 4.50 Bales/Acre 1,296,350 Acres of Cotton Needed
  • 8. MicroModal from Lenzing is produced in Austria using Beachwood trees. Yes- this is sustainable!!!
  • 9.
  • 10. How do you manufacture yarns?
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17. The Transformation From Seed To Cotton To Bale To Sliver To Roving To Yarn To Yarn Cone Woven or Knitted into fabrics
  • 18. What brands use our yarns? Abercrombie & Fitch Anthropologie Bloomingdales Nordstrom Victoria’s Secret Splendid La Coste Jockey Elie Taharie Macy’s 3 Dots Juicy Couture LL Bean US Army Coldwater Creek Michael Stars James Perse
  • 19.
  • 20. Look for our partner’s labels and ours