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Shielded Metal Arc Welding
(SMAW)
SMAW Electrode Classification
Example
E7018
• E indicates electrode
• 70 indicates 70,000 psi tensile strength
• 1 indicates use for welding in all positions
• 8 indicates low hydrogen
E7018-A1-H8R
•ANSI/AWS - 5.1 : Specification for Covered Carbon Steel
•ANSI/AWS - 5.5 : Specification for Low Alloy Steel
•ANSI/AWS - 5.4 : Specification for Corrosion Resistant Steel
AWS Website:
http://www.aws.org
Coating Materials -Partial List
Arc Stabilizers
Titania TiO2
Gas-Forming Materials
Wood Pulp
Limestone CaCO3
Slag-Forming Materials
Alumina Al2O3
TiO2
SiO2
Fe3O4
Slipping Agents to Aid Extrusion
Clay
Talc
Glycerin
Binding Agents
Sodium Silicate
Asbestos
Starch
Sugar
Alloying and Deoxidizing Elements
Si, Al, Ti, Mn, Ni, Cr
Linnert, Welding Metallurgy
AWS, 1994
SMAW Advantages
• Easily
implemented
• Inexpensive
• Flexible
• Not as sensitive to
part fit-up
variances
Shielded Metal Arc Welding
Advantages
• Equipment relatively easy to use,
inexpensive, portable
• Filler metal and means for protecting the
weld puddle are provided by the covered
electrode
• Less sensitive to drafts, dirty parts, poor
fit-up
• Can be used on carbon steels, low alloy
steels, stainless steels, cast irons, copper,
nickel, aluminum
Quality Issues
• Discontinuities
associated with
manual welding
process that utilize
flux for pool shielding
– Slag inclusions
– Lack of fusion
• Other possible effects
on quality are
porosity, and
hydrogen cracking
Shielded Metal Arc Welding
Limitations
• Low Deposition
Rates
• Low Productivity
• Operator
Dependent
Shileded Metal Arc Welding
Other Limitations
• Heat of welding too high for lead, tin, zinc,
and their alloys
• Inadequate weld pool shielding for reactive
metals such as titanium, zirconium,
tantalum, columbium

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smaw.ppt

  • 1.
  • 2. Shielded Metal Arc Welding (SMAW)
  • 3. SMAW Electrode Classification Example E7018 • E indicates electrode • 70 indicates 70,000 psi tensile strength • 1 indicates use for welding in all positions • 8 indicates low hydrogen E7018-A1-H8R
  • 4. •ANSI/AWS - 5.1 : Specification for Covered Carbon Steel •ANSI/AWS - 5.5 : Specification for Low Alloy Steel •ANSI/AWS - 5.4 : Specification for Corrosion Resistant Steel AWS Website: http://www.aws.org
  • 5. Coating Materials -Partial List Arc Stabilizers Titania TiO2 Gas-Forming Materials Wood Pulp Limestone CaCO3 Slag-Forming Materials Alumina Al2O3 TiO2 SiO2 Fe3O4 Slipping Agents to Aid Extrusion Clay Talc Glycerin Binding Agents Sodium Silicate Asbestos Starch Sugar Alloying and Deoxidizing Elements Si, Al, Ti, Mn, Ni, Cr
  • 7. SMAW Advantages • Easily implemented • Inexpensive • Flexible • Not as sensitive to part fit-up variances Shielded Metal Arc Welding
  • 8. Advantages • Equipment relatively easy to use, inexpensive, portable • Filler metal and means for protecting the weld puddle are provided by the covered electrode • Less sensitive to drafts, dirty parts, poor fit-up • Can be used on carbon steels, low alloy steels, stainless steels, cast irons, copper, nickel, aluminum
  • 9. Quality Issues • Discontinuities associated with manual welding process that utilize flux for pool shielding – Slag inclusions – Lack of fusion • Other possible effects on quality are porosity, and hydrogen cracking Shielded Metal Arc Welding
  • 10. Limitations • Low Deposition Rates • Low Productivity • Operator Dependent Shileded Metal Arc Welding
  • 11. Other Limitations • Heat of welding too high for lead, tin, zinc, and their alloys • Inadequate weld pool shielding for reactive metals such as titanium, zirconium, tantalum, columbium