This presentation illustrates a typical piping distribution system. In case the listener is interested in design service for a system of a similar or larger magnitude, he/she may contact at the following e-mail address.
2. Common Shortcomings
• Water distribution piping in an apartment complex is
sometimes finalized without proper engineering
• Pipes and fittings available with regular erection
contractor are often used
• Improper sizes are selected for distribution piping
• Apartments further away from water supply sources
get penalized with water scarcity
• Unreliable manual regulation of valves becomes
inevitable to achieve equal water distribution
• Relationship between neighbors getting tarnished
3. Advised Check Points
• Larger pipe size for remote apartment inlets than the closer ones
• Progressively reduced header pipe size from pump outlet
maintaining optimum line velocity
• Conducting network flow analysis calculation to ensure fair
distribution
• For Closed Loops use of HARDY CROSS process
• Use of pressure breakdown orifices in preference to manual
globe/butterfly valves, if absolutely required
• Pump parameter selection criteria:
(a) Pump flow to be sufficient to replenish all consumers at a time.
(b) Pump Head should include:
• Static elevation change
• Frictional head drop in pipes, valves & fittings
4. Hypothetical Schematic Diagram
A
1
B
C
D
TANK
E
G
F
Q
O
3
R
P
M
K
N
J
I
H
L
2
Point Ref. Elevation
meters
1 -1.0
2 60.0
3 60.0
4 60.0
5 60.0
6 60.0
4
5
6
ELEVATION SCHEDULE
RESERVOIR
PUMPS
TANK
TANK
TANK
TANK
5. Notes On Illustration
• One Pump Operating, other Stand-by
• Valves and fittings not shown.
• Break-up calculation for equivalent length for
including effect of valves and fittings not
shown
• Pressure drop calculation by Hazen Williams
Formula.
6. Procedural Details
• Step 1
– Collect data on the following :
• Desired flow to each consumer
• Static elevation of pump inlet reservoir
• Static Elevation at each consumer’s storage reservoir
inlet
• Optimum piping route to be followed from pump house
to all consumer points
7. Procedural Details … cntd.
• Step 2:
– Make a preliminary selection of pipe sizes as per the
following guideline :
• Average velocity of 1-2 m/sec for pump suction
• Average velocity of 1.5-3 m/sec for pump discharge,
distribution header and consumption point inlet piping
• Step 3:
– Conduct a flow calculation assuming a preliminary
pump TDH and assigning desired flow for each
consumer inlet and flow in the distribution header as
required.
8. Procedural Details … cntd.
• Step 4:
• Note the deviation in the calculated pressure at the
consumption points from the desired pressure.
• Step 5:
– Conduct successive trials to narrow down the
deviation as in Step 4 as much as possible by varying
the following as required to get an optimum result :
• Pipe Size
• Flow to the consumption points
• Pump Head
9. Hypothetical Schematic Diagram
A
1
B
C
D
TANK
E
G
F
Q
O
3
R
P
M
K
N
J
I
H
L
2
Point Ref. Elevation
meters
1 -1.0
2 60.0
3 60.0
4 60.0
5 60.0
6 60.0
4
5
6
ELEVATION SCHEDULE
RESERVOIR
PUMPS
TANK
TANK
TANK
TANK
10. Hypothetical Example Data Table
INPUT DATA
0 1 2 3 4 5 6 7
Pipe Pipe Pipe Pipe Total Flow Pipe Pipe
Ref. NB
Outside
Diameter
Thickness Eqvt. Length Rate Inlet Height
Above Datum
Outlet Height
Above Datum
mm mm mm meters m3/hr. m m
AB 150 168.3 7.1 5 104.5 -1 0
BC 150 168.3 7.1 3 104.5 0 0
EG 125 141.3 6.6 4.5 104.5 0 1
GH 125 141.3 6.6 50 104.5 1 -1
HI 50 60.3 3.9 150 21.91 -1 60
HJ 125 141.3 6.6 100 82.59 -1 -1
JN 100 114.3 6 90 40.31 -1 -1
NO 50 60.3 3.9 150 19.78 -1 60
JK 100 114.3 6 120 42.28 -1 -1
KL 50 60.3 3.9 150 19.35 -1 60
NM 80 88.9 5.5 135 20.53 -1 -1
KM 80 88.9 5.5 110 22.93 -1 -1
MP 80 88.9 5.5 75 43.47 -1 -1
PQ 65 73 5.2 150 22.64 -1 60
PR 65 73 5.2 175 20.83 -1 60
12. This presentation illustrates a typical piping
distribution system. In case the listener is
interested in design service for a system of a
similar or larger magnitude, he/she may
contact at the following e-mail address with
full technical details of the problem and
piping topography drawing in acrobat reader.
Commercial matters may be negotiated.
consultant.piping1@gmail.com
Thanks for listening