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Kinetics of Glycerol Steam Reforming
 Catalyzed by Bimetallic Co-Ni/Al2O3
                Chin Kui Cheng Say Yei Foo and Adesoji A. Adesina
                         Cheng,
                          Reactor Engineering & Technology Group
                                   School of Chemical Engineering
                                The University of New South Wales
                                                  Sydney, Australia

   21st International Symposium on Chemical Reaction Engineering
   Sunday June 13th - Wednesday June 16th, 2010
   Loews Philadelphia Hotel, Philadelphia, PA, USA
Glycerol as potential feedstock
• Glycerol is produced in mass quantity as by-product of
  biodiesel industry.




• Glycerol is inedible, thus poses no direct competition as
  is the case with food derivatives.
• Glycerol has limited use; mainly in pharmaceuticals.
• Glycerol is a relatively non-volatile liquid and easily
  transported.
Biodiesel industry
Glycerol – Reforming Source
Main Reaction:
C3H8O3 (g) + 3H2O (g) ↔ 3CO2 (g) + 7H2 (g) (1)

May be viewed as combination of:
(i) Glycerol decomposition
    C3H8O3 (g) ↔ 3CO (g) + 4H2 (g)        (2)
(i) Water-gas-shift reaction (WGS)
    CO (g) + H2O (g) ↔ CO2 (g) + H2 (g)    (3)
Advantages of Glycerol Steam
Reforming
• Simple set up with minimal control instruments.
• Higher operating temperatures (> 773 K) enable the use
  of cheaper metals as catalysts, e.g. Ni, Co
• Reforming in vapour phase minimizes metal leaching
  from catalysts - problem faced by aqueous phase
  reforming technique.
• Thermodynamically, reaction is more favourable for H2
  production, while at the same time coking is reduced
  under low (atmospheric) pressure.
Experimental
Catalyst Preparation                                      Co-Ni/Al2O3




                +
Al2O3 support
                        Precursors


                                     Drying/calcination
                    Titration




                                                           Sieving
EXPERIMENTAL SETUP
Reaction Study               Description           Value
                             Reactor Type     Fixed-Bed (10mm ID)
                             Syringe Pump            50 mL
                             Pressure                1 atm
                             Reaction Temp.       773 – 823 K
                 Vaporizer   STGR               (3 – 12) : 1 ratio
Results – fresh catalyst
characterization
Temperature-programmed thermal studies

             Calcination profiles                                     XRD pattern




                                                        Co(NO3)2 → CoO + N2O5
                                                        Ni(NO3)2 → NiO + N2O5

i)   Thermal decomposition of metal nitrates
                                                         3CoO + ½O2 → Co3O4
ii)  Oxidation of metal oxide to mestable oxide   Co3O4 + 2NiO + CoO + ½O2 → 2NiCo2O4
     phase
iii) Formation of metal-aluminate phase           NiO / CoO + Al2O3 → NiAl2O4 / CoAl2O4
Temperature-programmed thermal studies

Summary table of TPR studies
      Peak     Reduction         Reduction process
              temperature
                  (K)
(1)          620            NiO and Co3O4       Ni & CoO


(2)          670 - 790      NiCo2O4   Ni & CoO
                            CoO    Co

(3)          973            NiAl2O4 & CoAl2O4     Ni & Co
Results – Kinetic studies
Glycerol consumption rate at 823 K
Yield as function of (a) Pglycerol and (b) Psteam at T = 823 K
Product ratio as function of (a) Pglycerol and (b) Psteam at T = 823 K
Arrhenius plot (Steam to Glycerol Ratio = 12)
Power-law Modelling
(ri ) = Ae − E /RT Pglycerol Psteam
              A      β         γ
Mechanistic Modelling
• Mechanistic modelling was based on
  i) Langmuir-Hinshelwood, and
  ii) Eley-Rideal mechanism
• Bimolecular surface reaction was assumed as
  r.d.s.
• Model discrimination based on
  (i) Statistical regression result, and
  (ii) Thermodynamic limitation (BMV criteria)
Langmuir-Hinshelwood
Eley-Rideal Mechanism
Langmuir-Hinshelwood (LH)                                                      Eley-Rideal (ER)

              k rxn PG PW                                 k rxn PG PW                 k rxn PG PW
     (1 + K G PG + KW PW )2                      (1 +                      )       9 (1 + K P )
1                                            7                               2
                                                         K G PG + K W PW                     G G


            k rxn PG PW                                   k rxn PG PW                   k rxn PG PW
2
     (1 + K G PG )(1 + K W PW )              8
                                                 (1 +          )(
                                                         K G PG 1 + K W PW     )   10
                                                                                        (1 +   K G PG   )
              k rxn PG PW                                                                k rxn PG PW
     (1 + K                     )
                                                                                   11
3
              GP +
                G  K W PW
                                 2
                                                                                        (1 + KW PW )
              k rxn PG PW                                                                k rxn PG PW
4
    (1 + K G PG )(1 +       K W PW   )
                                                                                   12
                                                                                        (1 +   K W PW   )
              k rxn PW PG
     (1 + K                      )
5                                    2
              WP +
                W  K G PG
                                                                                                Best model
              k rxn PW PG                               with
6
     (1 + K W PW )(1 +       K G PG      )              E = 69.4 kJ mol-1
                                                        krxn = 5.57 × 10-7 at 823 K
                                                        KG = 0.283 at 823 K
                                                        KW = 0.0369 at 823 K
Results – used Catalyst
characterization
  TOC Analysis (823 K)

                         • At fixed Psteam, TOC
                           with Pglycerol
                         • At fixed Pglycerol, TOC
                           is nearly unchanged
                           with Psteam
BET/ pore volume of used catalysts
Regeneration of used catalysts




 TPO-TPR-TPO-TPR            TPR-TPO-TPR-TPO
conclusions
• H2 and CO2 were the main products of glycerol steam
  reforming. CH4 was present in minimal concentration.
• Power-law modelling indicate that glycerol steam
  reforming can be presented by (− rGSF ) = Ae −7.6×10 / T Pglycerol Psteam
                                                             3
                                                             0.25      0.36




• L-H model                 ; based on molecular adsorption
  of both reactants on two different sites was the best
  mechanistic model.
• Carbon deposition is a strong function of Pglycerol while
  weakly inhibited by Psteam.
• Temperature-programmed gasification with H2 or O2
  showed the presence of at least two types of carbon
  species on used catalyst surface.
Question time

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ISCRE 21 Philadelphia

  • 1. Kinetics of Glycerol Steam Reforming Catalyzed by Bimetallic Co-Ni/Al2O3 Chin Kui Cheng Say Yei Foo and Adesoji A. Adesina Cheng, Reactor Engineering & Technology Group School of Chemical Engineering The University of New South Wales Sydney, Australia 21st International Symposium on Chemical Reaction Engineering Sunday June 13th - Wednesday June 16th, 2010 Loews Philadelphia Hotel, Philadelphia, PA, USA
  • 2. Glycerol as potential feedstock • Glycerol is produced in mass quantity as by-product of biodiesel industry. • Glycerol is inedible, thus poses no direct competition as is the case with food derivatives. • Glycerol has limited use; mainly in pharmaceuticals. • Glycerol is a relatively non-volatile liquid and easily transported.
  • 4. Glycerol – Reforming Source Main Reaction: C3H8O3 (g) + 3H2O (g) ↔ 3CO2 (g) + 7H2 (g) (1) May be viewed as combination of: (i) Glycerol decomposition C3H8O3 (g) ↔ 3CO (g) + 4H2 (g) (2) (i) Water-gas-shift reaction (WGS) CO (g) + H2O (g) ↔ CO2 (g) + H2 (g) (3)
  • 5.
  • 6. Advantages of Glycerol Steam Reforming • Simple set up with minimal control instruments. • Higher operating temperatures (> 773 K) enable the use of cheaper metals as catalysts, e.g. Ni, Co • Reforming in vapour phase minimizes metal leaching from catalysts - problem faced by aqueous phase reforming technique. • Thermodynamically, reaction is more favourable for H2 production, while at the same time coking is reduced under low (atmospheric) pressure.
  • 7. Experimental Catalyst Preparation Co-Ni/Al2O3 + Al2O3 support Precursors Drying/calcination Titration Sieving
  • 8. EXPERIMENTAL SETUP Reaction Study Description Value Reactor Type Fixed-Bed (10mm ID) Syringe Pump 50 mL Pressure 1 atm Reaction Temp. 773 – 823 K Vaporizer STGR (3 – 12) : 1 ratio
  • 9. Results – fresh catalyst characterization
  • 10. Temperature-programmed thermal studies Calcination profiles XRD pattern Co(NO3)2 → CoO + N2O5 Ni(NO3)2 → NiO + N2O5 i) Thermal decomposition of metal nitrates 3CoO + ½O2 → Co3O4 ii) Oxidation of metal oxide to mestable oxide Co3O4 + 2NiO + CoO + ½O2 → 2NiCo2O4 phase iii) Formation of metal-aluminate phase NiO / CoO + Al2O3 → NiAl2O4 / CoAl2O4
  • 11. Temperature-programmed thermal studies Summary table of TPR studies Peak Reduction Reduction process temperature (K) (1) 620 NiO and Co3O4 Ni & CoO (2) 670 - 790 NiCo2O4 Ni & CoO CoO Co (3) 973 NiAl2O4 & CoAl2O4 Ni & Co
  • 12. Results – Kinetic studies Glycerol consumption rate at 823 K
  • 13. Yield as function of (a) Pglycerol and (b) Psteam at T = 823 K
  • 14. Product ratio as function of (a) Pglycerol and (b) Psteam at T = 823 K
  • 15. Arrhenius plot (Steam to Glycerol Ratio = 12)
  • 16. Power-law Modelling (ri ) = Ae − E /RT Pglycerol Psteam A β γ
  • 17. Mechanistic Modelling • Mechanistic modelling was based on i) Langmuir-Hinshelwood, and ii) Eley-Rideal mechanism • Bimolecular surface reaction was assumed as r.d.s. • Model discrimination based on (i) Statistical regression result, and (ii) Thermodynamic limitation (BMV criteria)
  • 20. Langmuir-Hinshelwood (LH) Eley-Rideal (ER) k rxn PG PW k rxn PG PW k rxn PG PW (1 + K G PG + KW PW )2 (1 + ) 9 (1 + K P ) 1 7 2 K G PG + K W PW G G k rxn PG PW k rxn PG PW k rxn PG PW 2 (1 + K G PG )(1 + K W PW ) 8 (1 + )( K G PG 1 + K W PW ) 10 (1 + K G PG ) k rxn PG PW k rxn PG PW (1 + K ) 11 3 GP + G K W PW 2 (1 + KW PW ) k rxn PG PW k rxn PG PW 4 (1 + K G PG )(1 + K W PW ) 12 (1 + K W PW ) k rxn PW PG (1 + K ) 5 2 WP + W K G PG Best model k rxn PW PG with 6 (1 + K W PW )(1 + K G PG ) E = 69.4 kJ mol-1 krxn = 5.57 × 10-7 at 823 K KG = 0.283 at 823 K KW = 0.0369 at 823 K
  • 21. Results – used Catalyst characterization TOC Analysis (823 K) • At fixed Psteam, TOC with Pglycerol • At fixed Pglycerol, TOC is nearly unchanged with Psteam
  • 22. BET/ pore volume of used catalysts
  • 23. Regeneration of used catalysts TPO-TPR-TPO-TPR TPR-TPO-TPR-TPO
  • 24. conclusions • H2 and CO2 were the main products of glycerol steam reforming. CH4 was present in minimal concentration. • Power-law modelling indicate that glycerol steam reforming can be presented by (− rGSF ) = Ae −7.6×10 / T Pglycerol Psteam 3 0.25 0.36 • L-H model ; based on molecular adsorption of both reactants on two different sites was the best mechanistic model. • Carbon deposition is a strong function of Pglycerol while weakly inhibited by Psteam. • Temperature-programmed gasification with H2 or O2 showed the presence of at least two types of carbon species on used catalyst surface.