Clayton Industries is a manufacturer of industrial steam generation equipment founded in 1930. Balkanika Energy PLC is an authorized representative of Clayton Industries for the Balkan region. They offer feasibility studies, design, delivery, installation, and service of Clayton steam generators and related systems. Clayton steam generators provide advantages of fast start-up, high efficiency, reliability, and compact size to reduce costs.

1. Presentation

2. Founded in 1930
Established a world-wide reputation in equipment
for the generation of industrial process steam

3. The customers of Clayton Industries

4. The 3 product lines of Clayton Industries
WASTE HEAT
RECOVERY SYSTEMS
For energy recovery in hot
from 200 °C up to 1400 °C
gases and producing dry
saturated or superheated
steam from 2000 дup to
12000 kg/h
STEAM GENERATORS
WITH INTEGRATED
SUPERHEATER
Rated outputs from 3 up to
20 MW superheated steam
with start-up time
less than 5 minutes
STEAM GENERATORS
Steam installations
with outputs of dry 99,5%,
saturated steam from 150
up to 40000 kg/h and
pressure up to 100 bar

5. The Clayton steam generator advantages
Fast
Safe
Reliable
Efficient
Compact

6. Heating coil
The Clayton steam generator principle
Clayton
pump
Steam/water
separator
Burner area
Hotwell
Steam Generator
hard water
steam to
customer
return condensate

7. Basic components
Helical coil
Burner chamber
Feeding
pumpBurner
Control box
Steam/water
separator

8. The Clayton helical heating coil
The coil of a Clayton Steam Generator is of a unique design which has
been developed for optimum heat transfer at all steam output levels.
The coil is a single water tube which is stacked in spirally wound layers
in the upper section of the Clayton Steam Generator and forms a ‘water
wall’ around the combustion chamber of the lower section. The
configuration of the coil as well as the variation in the tube diameter,
spacing between layers and spacing between tube turns in different
temperature zones of the coil are all carefully designed to maximize
efficiency and thereby minimizing fuel consumption.
The spiral construction of the coil is extremely robust and counteracts
the effects of expansion during rapid heating and cooling cycles. The
coil also undergoes in-house heat treatment to eliminate stresses and
each coil is tested at high pressure.
An added advantage of the single coil design is that the internal
condition can be monitored by observing the pressure of the feed water
at the coil inlet. In the case of oil fired units, soot blowing facilities are
provided to remove deposits from the outside of the coil.

9. Helical, single pipe
water coil
Upper layers
Lower layers
The Clayton helical heating coil

10. The Clayton Steam Separator
The Clayton Steam Separator is a High Efficiency centrifugal
design which has no moving parts. The extremely high steam
quality is maintained even under variable load conditions.
The steam/water mixture from the Clayton Steam Generator is
directed to the inlet of the separator where is separated by
centrifugal force. The water is collected and dry steam is
discharged through the top outlet.
The major advantages are the following:
Dry - 99,5 %, saturated steam even under variable load conditions
Insensitivity to TDS of feed water
Minimum blow down losses

11. The Clayton Burner
The burner of the Clayton Steam Generator is specially
designed to ensure that the flame is confined to the
combustion chamber and that combustion is complete
before the hot gasses are released over the coil.
To achieve this the air for combustion enters the burner
manifold at high velocity where it picks up fuel in a
whirlpool action to form a heart shaped flame where the
flame tip folds over into the low pressure zone.
Fuel and air are blended in precise ratios and the
burner fires upwards, which is the natural direction for a
flame.

12. The Clayton pump
The Clayton Pump is of a remarkable design and is
manufactured specifically to provide the forced circulation
through the coil of a Clayton Steam System.
The pump is a positive displacement type which ensures
flow stability over a wide range of varying pressure
conditions and it has a number of mechanical advantages. In
particular The Clayton Pump does not rely on mechanical
seals, packing rings or glands to separate the water being
pumped from the drive mechanism.
Operation is completely unaffected by relatively high water
temperature and the construction of the Clayton Pump is
extremely robust. The Clayton Pump is also very reliable and
low in maintenance.
Pumping action is produced by the movement of a
diaphragm which acts against a column of water on one side
of the diaphragm. The rise and fall of the water column
causes spring loaded inlet and outlet check valves at the top
of the column to open and close and this produces flow
through the pump.
The diaphragm is driven on the other side by the movement
of a piston which is semi-submersed in an oil bath

13. The Clayton steam generator offers:
counter-flow principle
- highest efficiency
- optimum utilization of
the heating surface
specially designed heating unit
- controlled gas flow
- optimum heat transfer
steam/water separator
- dry, saturated steam 99,5 %
- insensitivity to TDS of feedwater
- minimum blowdown losses
completely closed
positive displacement pump
- controlled flow, water side
- insensitive to water quality
- no seals – no leakages
- low maintenance frequency
special flame pattern
- highest efficiency
- compact combustion chamber
- low NOx
standard soot blower with steam
- always clean heating unit
- highest efficiency
- minimum maintenance
Features: Advantages:
controls system
- electrical or PLC controlled
- easy to connect to supervision system
- integrated intelligence

14. The Clayton steam generator gives
following advantages:
high efficiency on 20 to 100% loads
reduced fuel/gas cost
shorter start-up time
minimum space and weight
quick response with full steam pressure
minimum maintenance cost
In operation “warm”
stand-by
cold stand-by
In operation “cold”
stand-by

15. BENEFITS
 Highly effective
 Cold reserve
 High quality steam
 Minimal exploitation
expenses
 Safe exploitation
 Fast start
 Compact size
Clayton Steam Generator

16. CLAYTON
Type
STEAM
(kg/hr)
POWER
(kW)
E 10 157 98
E 15 235 147
E 20 313 196
E 26 407 255
E 40 626 392
E 50 783 490
E 60 939 589
E 80 1253 785
E 100 1566 981
E 125 1957 1226
E 185 2897 1815
E 154 2349 1471
E 204 3131 1962
E 254 3914 2432
E 304 4697 2943
E 354 5480 3433
E 404 6263 3924
E 504 7829 4905
E 604 9394 5886
E 704 10977 6868
E 1004 16000 10000
E 1204 18500 12000
E 1604 24000 16000
E 2004 30500 20000
Clayton range

17. Clayton
Exhaust Gas Boilers

18. Clayton
Exhaust Gas Boilers
Heating coil
Clayton
pump
Steam/water
separator
Hotwell
Dry saturated
steam to
consumer
return condensate
Heating
coil
Superheating
coil
Superheated
steam to
consumer
Deaerator
return condensate
Steam/water
separator
Clayton
pump

19. The Clayton Exhaust Gas Boilers
offers:
counter-flow principle
- compact design
- maximum thermal efficiency
- low water content
plain tubes
- minimum fire risk
- easy to clean
- low surface temperature
- low exhaust gas temperature
standard sections
- short delivery time (on stock)
- approved construction
- modular system, easy to transport
and to install
forced circulation
- no water level inside the boiler
- free choice of direction of both:
gas and water
staggered configuration of tubes
- optimum heat transfer
- minimum soot build-up
- controlled gas flow
high impact soot blow system
- easy to use
- highest efficiency
- minimum maintenance
Advantages::
spirally wound tubes
- free expansion
- dry running possible up to 450°C
exhaust gas temperature
Features:

20. Clayton Steam Generator
with integrated steam preheater
BURNING
CHAMBER
Feed
water
Water/steam
separator
Exhaust gases
Superheated steam
Saturated
steam

21. Clayton
Combi-system

22. Balkanika Energy PLC
“BALKANIKA ENERGY” PLC, is a longtime
partner and representative of "Clayton of
Belgium" NV for the territory of the Balkan
Peninsula.
The company has a team of experienced
professionals who have completed all
necessary training courses in Clayton
Industries factory in the Belgian town of
Bornem.
“BALKANIKA ENERGY” PLC. is authorized
by "Clayton of Belgium" NV, to accomplish
the following services:
 Design of steam systems based on
Clayton products.
 Delivery and qualified installation of
Clayton products.
Warranty commissioning and tuning
 Warranty and out of warranty
service facilities at Clayton

23. Balkanika Energy PLC
offer:
Дисконтов фактор -
реалистичен сценарий % 5.00%
Дисконтов фактор -
песимистичен сценарий % 6.00%
Дисконтов фактор -
оптимистичен сценарий % 4.00%
Коефициент на инфлация 1.05
Годишна потенциална
консумация на газ преди
инвестицията м3 807 580
Годишна консумация на газ след
инвестицията м3 639 614
Цена на газта лв./м3 0.717
Инвестиция за модернизацията с
парогенераторна система лв 283 582.00
Дисконтирани разходи преди инвестиция
-5 510 772.10
лв/10 години Дисконтирани разходи преди инвестиция - реалистичен сценарий
-5 458 783.68
лв/10 години Дисконтирани разходи преди инвестиция - песимистичен сценарий
-5 563 760.29
лв/10 години Дисконтирани разходи преди инвестиция - оптимистичен сценарий
Дисконтирани разходи след инвестиция
-4 364 604.10
лв/10 години Дисконтирани разходи след инвестиция - реалистичен сценарий
-4 323 428.59
лв/10 години Дисконтирани разходи след инвестиция - песимистичен сценарий
-4 406 571.45 лв/10 години Дисконтирани разходи след инвестиция - оптимистичен сценарий
Спестени разходи в следствие на инвестицията
1 146 167.99
лв/10 години Спестени средства за 10 години - реалистичен сценарий
1 135 355.08
лв/10 години Спестени средства за 10 години - песимистичен сценарий
1 157 188.84
лв/10 години Спестени средства за 10 години - оптимистичен сценарий
304.18% ROI ВЪЗВРЪЩАЕМОСТ НА ИНВЕСТИЦИЯТА В %
2.5 PBP СРОК НА ОТКУПУВАНЕ
Using the experience and knowledge of our team,
“Balkanika Energy” can offer its customers preparing
the feasibility studies for the modernization of
existing or building new systems to generate steam.
“Balkanika Energy”. has the experience and knowledge to
perform
managing the entire process in the implementation of
investment projects.
SCOPE OF THE FEASIBILITY
STUDIES
 Capture and measurement of the current
situation and the cost of processes
 Selection of possible technological
solutions
 Comparative feasibility analysis
 Financial statement for profitability
of selected from the client technology
system

24. Balkanika Energy PLC
offer:
DESIGNING
Our extensive experience and sound knowledge of
the products of Clayton, enables us to offer our
customers:
 Preparation of design (flow diagram)
consistent with the specific needs of
customers and manufacturing processes.
 Development of technical and work projects
regarding current regulatory standards.
 Coordination of projects.

25. Balkanika Energy PLC
offer:
DELIVERY, INSTALLING,
WARRANTY STARTUP AND ADJUSTING
 For investment projects for modernization of
existing or construction of new steam installations,
Balkanika Energy PLC is able to assist in securing
financing under the operational programmes of EU.
 Delivery of the equipment at preferential prices.
 Building a complete turnkey installation by a
team of qualified and experienced specialists.
 Setup, warranty startup and support
in commissioning.

26. Balkanika Energy PLC
offer:
QUALIFIED SERVICE
The rights granted by "Clayton Industries" and
our knowledge as a result of passage
specialized training enable us to offer:
 Warranty service.
 Out of warranty service.
 Subscription maintenance of
steam systems.
 Staff trainings.

27. CLAYTON STEAM GENERATORS
Save: Time, Fuel, Space and Money