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Design of Fluid Power Systems and its analysis
B. Tech (Mechanical Engineering)
A. Y. 2021-2022
(Semester – V)
Course: Hydraulics and Pneumatics
Design of Fluid Power Systems
and its analysis
by
Abhishek D. Patange
Assistant Professor
Department of Mechanical Engineering
College of Engineering Pune (COEP)
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Course instructor:
Abhishek D. Patange
β€’ Assistant Professor, Mechanical Engineering, COEP
β€’ Ph.D. (Submitted) : Application of Machine Learning for Fault
Diagnosis, VIT, Vellore.
β€’ Master’s : Design Engineering, COEP, Pune
β€’ Bachelor's: Mechanical Engineering, COEP, Pune
Area of expertise:
β€’ Mechatronics, Hydraulics & Pneumatics, Numerical Methods, Theory of Machines,
Analysis and Synthesis of Mechanism, Health monitoring & Predictive analytics, Data
acquisition/Instrumentation, The application of machine learning for Mechanical
Engineering.
β€’ Case study based learning, Research/Project based learning
Research profiles:
β€’ https://www.linkedin.com/in/abhishek-patange-89884179/
β€’ https://www.scopus.com/authid/detail.uri?authorId=57204179235
β€’ https://scholar.google.co.in/citations?user=u4zim9MAAAAJ&hl=en
β€’ https://www.researchgate.net/profile/Abhishek_Patange
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Contents:
β€’ Introduction to fluid power
β€’ Pascal’s law
β€’ Calculation of pressure, velocity and power
β€’ Design and analysis of typical hydraulic circuits
β€’ Analysis of typical pneumatic circuits
β€’ Practical problems for home work
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Introduction to fluid power
& Pascal’s law
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Hydro-mechanics
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Pascal’s law
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Hydro-mechanics
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Hydro-mechanics
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Hydro-mechanics
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Calculation of pressure,
velocity and power
Actuation of double acting hydraulic cylinder
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
1
2
3
4
5
6
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Calculation of pressure, velocity, power during extension
of a double acting cylinder
Blank end
Rod end
Direction of cylinder motion
A B
T
P
F
A pump supplies oil at 0.0016 π‘š3
/𝑠 to 40 mm
diameter double acting cylinder. If the external
load acting on cylinder during extension and
retraction is 5000 N and connecting rod is 20
mm, find the
1. Hydraulic pressure during the extension
2. Velocity of piston during the extension
3. Power in kW during the extension
4. Hydraulic pressure during the retraction
5. Velocity of piston during the retraction
6. Power in kW during the retraction
𝑸𝒑 = 0.0016 π’ŽπŸ‘/𝒔
𝒅𝒑 = 40 mm 𝒅𝒓 = 20 mm
𝑭𝒆 = 𝑭𝒓 = 5000 N
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Calculation of pressure during extension
Blank end
Rod end
Direction of cylinder motion
A B
T
P
F
𝑸𝒑 = 0.0016 π’ŽπŸ‘/𝒔
𝒅𝒑 = 40 mm 𝒅𝒓 = 20 mm
𝑭𝒆𝒙𝒕 = 𝑭𝒓𝒆𝒕 = 5000 N
𝑝 =
𝐹
𝐴
1. Hydraulic pressure during the extension
𝑝𝑒π‘₯𝑑 =
𝐹𝑒π‘₯𝑑
𝐴𝑝
𝒑𝒆𝒙𝒕 =
5000
πœ‹
4
0.042
= 3978.87 kPa
𝐴𝑝 =
πœ‹
4
𝑑𝑝
2 𝐴𝑝 =
πœ‹
4
0.042
𝒑𝒆𝒙𝒕
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Calculation of velocity during extension
Blank end
Rod end
Direction of cylinder motion
A B
T
P
F
𝑸𝒑 = 0.0016 π’ŽπŸ‘/𝒔
𝒅𝒑 = 40 mm 𝒅𝒓 = 20 mm
𝑭𝒆𝒙𝒕 = 𝑭𝒓𝒆𝒕 = 5000 N
𝑉 =
𝑄
𝐴
2. Velocity of piston during the extension
𝑉𝑒π‘₯𝑑 =
𝑄𝑖𝑛
𝐴𝑝
𝑽𝒆𝒙𝒕 =
0.0016
πœ‹
4
0.042
= 1.27 m/sec
𝐴𝑝 =
πœ‹
4
𝑑𝑝
2 𝐴𝑝 =
πœ‹
4
0.042
𝑽𝒆𝒙𝒕
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Calculation of power during extension
Blank end
Rod end
Direction of cylinder motion
A B
T
P
F
𝑸𝒑 = 0.0016 π’ŽπŸ‘/𝒔
𝒅𝒑 = 40 mm 𝒅𝒓 = 20 mm
𝑭𝒆𝒙𝒕 = 𝑭𝒓𝒆𝒕 = 5000 N
𝑃 = 𝐹 βˆ— 𝑉
3. Power in kW during the extension
𝑃𝑒π‘₯𝑑 = 𝐹𝑒π‘₯𝑑 βˆ— 𝑉𝑒π‘₯𝑑
𝑷𝒆𝒙𝒕 = 5000 βˆ— 1.27 = πŸ”. πŸ‘πŸ” π’Œπ‘Ύ
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
A B
T
P
Blank end
Rod end
Direction of cylinder motion
Calculation of pressure during retraction
𝑝 =
𝐹
𝐴
1. Hydraulic pressure during the retraction
π‘π‘Ÿπ‘’π‘‘ =
πΉπ‘Ÿπ‘’π‘‘
𝐴𝑝 βˆ’ π΄π‘Ÿ
𝒑𝒆𝒙𝒕 =
5000
πœ‹
4
(0.042βˆ’0.022)
= 5305.16 kPa
𝐴𝑝 βˆ’ π΄π‘Ÿ =
πœ‹
4
(𝑑𝑝
2
βˆ’ π‘‘π‘Ÿ
2
)
𝐴𝑝 =
πœ‹
4
(0.042βˆ’0.022)
𝒑𝒓𝒆𝒕
F 𝑭𝒆𝒙𝒕 = 𝑭𝒓𝒆𝒕 = 5000 N
𝐴𝑝 βˆ’ π΄π‘Ÿ
𝒅𝒑 = 40 mm 𝒅𝒓 = 20 mm
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
A B
T
P
Blank end
Rod end
Direction of cylinder motion
Calculation of velocity during retraction
𝑽𝒓𝒆𝒕 =
0.0016
πœ‹
4
(0.042βˆ’0.022)
= 1.69 m/sec
𝐴𝑝 βˆ’ π΄π‘Ÿ =
πœ‹
4
(𝑑𝑝
2
βˆ’ π‘‘π‘Ÿ
2
)
𝐴𝑝 =
πœ‹
4
(0.042βˆ’0.022)
𝒑𝒓𝒆𝒕
F 𝑭𝒆𝒙𝒕 = 𝑭𝒓𝒆𝒕 = 5000 N
𝐴𝑝 βˆ’ π΄π‘Ÿ
𝒅𝒑 = 40 mm 𝒅𝒓 = 20 mm
𝑉 =
𝑄
𝐴
2. Velocity of piston during the extension
π‘‰π‘Ÿπ‘’π‘‘ =
𝑄𝑖𝑛
𝐴𝑝 βˆ’ π΄π‘Ÿ
𝑽𝒓𝒆𝒕
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
A B
T
P
Blank end
Rod end
Direction of cylinder motion
Calculation of power during retraction
𝒑𝒓𝒆𝒕
F 𝑭𝒆𝒙𝒕 = 𝑭𝒓𝒆𝒕 = 5000 N
𝐴𝑝 βˆ’ π΄π‘Ÿ
𝒅𝒑 = 40 mm 𝒅𝒓 = 20 mm
𝑽𝒓𝒆𝒕
𝑃 = 𝐹 βˆ— 𝑉
3. Power in kW during the extension
π‘ƒπ‘Ÿπ‘’π‘‘ = πΉπ‘Ÿπ‘’π‘‘ βˆ— π‘‰π‘Ÿπ‘’π‘‘
𝑷𝒓𝒆𝒕 = 5000 βˆ— 1.69 = πŸ–. πŸ’πŸ– π’Œπ‘Ύ
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
𝑝𝑒π‘₯𝑑 =
𝐹𝑒π‘₯𝑑
𝐴𝑝
𝑉𝑒π‘₯𝑑 =
𝑄𝑖𝑛
𝐴𝑝
𝑃𝑒π‘₯𝑑 = 𝐹𝑒π‘₯𝑑 βˆ— 𝑉𝑒π‘₯𝑑
π‘π‘Ÿπ‘’π‘‘ =
πΉπ‘Ÿπ‘’π‘‘
𝐴𝑝 βˆ’ π΄π‘Ÿ
π‘‰π‘Ÿπ‘’π‘‘ =
𝑄𝑖𝑛
𝐴𝑝 βˆ’ π΄π‘Ÿ
π‘ƒπ‘Ÿπ‘’π‘‘ = πΉπ‘Ÿπ‘’π‘‘ βˆ— π‘‰π‘Ÿπ‘’π‘‘
Retraction
Extension
Pressure
Velocity
Power
<
<
<
3978.87 kPa
1.27 m/sec
πŸ”. πŸ‘πŸ” π’Œπ‘Ύ
5305.16 kPa
1.69 m/sec
πŸ–. πŸ’πŸ– π’Œπ‘Ύ
Regenerative circuit (fast extension)
Blank end
Rod end
A B
T
P
A B
T
P
A B
T
P
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Regenerative circuit (fast extension)
Blank end
Rod end
Direction of
cylinder force
A B
T
P
A B
T
P
A B
T
P
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
𝑸𝑷
𝑸𝑹
𝑸𝑻 = 𝑸𝑷+ 𝑸𝑹
Solving for the pump flow,
𝑸𝑷 = 𝑸𝑻 βˆ’ 𝑸𝑹
𝑸𝑷 = 𝑽𝒆𝒙𝒕 βˆ— 𝑨𝒑 βˆ’ [𝑽𝒆𝒙𝒕 βˆ— (π‘¨π’‘βˆ’π‘¨π’“)]
𝑸𝑷 = 𝑽𝒆𝒙𝒕 βˆ— 𝑨𝒑 βˆ’ 𝑽𝒆𝒙𝒕 βˆ— 𝑨𝒑 + 𝑽𝒆𝒙𝒕 βˆ— 𝑨𝒓
𝑸𝑷 = 𝑽𝒆𝒙𝒕 βˆ— 𝑨𝒓
𝑽𝒆𝒙𝒕 = 𝑸𝑷/𝑨𝒓
Regenerative circuit (fast extension)
Blank end
Rod end
Direction of
cylinder force
A B
T
P
A B
T
P
A B
T
P
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
𝑸𝑷
𝑸𝒑
Solving for velocity of retraction,
𝑽𝒓𝒆𝒕 = 𝑸𝑷/(𝑨𝒑 βˆ’ 𝑨𝒓)
So if you compare the formulae for
Velocity of extension and retraction,
𝑽𝒆𝒙𝒕 = 𝑸𝑷/𝑨𝒓
𝑽𝒓𝒆𝒕 = 𝑸𝑷/(𝑨𝒑 βˆ’ 𝑨𝒓)
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Dividing velocity of extension by velocity of retraction,
𝑽𝒆𝒙𝒕
𝑽𝒓𝒆𝒕
=
𝑸𝑷/𝑨𝒓
𝑸𝑷/(𝑨𝒑 βˆ’ 𝑨𝒓)
𝑽𝒆𝒙𝒕
𝑽𝒓𝒆𝒕
=
𝑨𝒑 βˆ’ 𝑨𝒓
𝑨𝒓
𝑽𝒆𝒙𝒕
𝑽𝒓𝒆𝒕
=
𝑨𝒑
𝑨𝒓
βˆ’ 𝟏
Regenerative circuit (fast extension)
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Regenerative circuit (fast extension)
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Regenerative circuit (fast extension)
𝑝𝑒π‘₯𝑑 =
𝐹𝑒π‘₯𝑑
𝐴𝑝
𝑉𝑒π‘₯𝑑 =
𝑄𝑖𝑛
𝐴𝑝
𝑃𝑒π‘₯𝑑 = 𝐹𝑒π‘₯𝑑 βˆ— 𝑉𝑒π‘₯𝑑
π‘π‘Ÿπ‘’π‘‘ =
πΉπ‘Ÿπ‘’π‘‘
𝐴𝑝 βˆ’ π΄π‘Ÿ
π‘‰π‘Ÿπ‘’π‘‘ =
𝑄𝑖𝑛
𝐴𝑝 βˆ’ π΄π‘Ÿ
π‘ƒπ‘Ÿπ‘’π‘‘ = πΉπ‘Ÿπ‘’π‘‘ βˆ— π‘‰π‘Ÿπ‘’π‘‘
Retraction
Extension
Pressure
Velocity
Power
𝑽𝒆𝒙𝒕 =
𝑄𝑖𝑛
π΄π‘Ÿ
Simple
Regenerative
Simple
Regenerative
𝑝𝑒π‘₯𝑑 =
𝐹𝑒π‘₯𝑑
π΄π‘Ÿ
π‘π‘Ÿπ‘’π‘‘ =
πΉπ‘Ÿπ‘’π‘‘
𝐴𝑝 βˆ’ π΄π‘Ÿ
π‘‰π‘Ÿπ‘’π‘‘ =
𝑄𝑖𝑛
𝐴𝑝 βˆ’ π΄π‘Ÿ
Simple
Regenerative 𝑃𝑒π‘₯𝑑 = 𝐹𝑒π‘₯𝑑 βˆ— 𝑉𝑒π‘₯𝑑 π‘ƒπ‘Ÿπ‘’π‘‘ = πΉπ‘Ÿπ‘’π‘‘ βˆ— π‘‰π‘Ÿπ‘’π‘‘
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Design and analysis of
typical hydraulic circuits
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Design of a fluid power system
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Design of a fluid power system
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Design of a fluid power system
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Design of a fluid power system
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Design of a fluid power system
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Design of a fluid power system
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Design of a fluid power system
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Stepwise procedure
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Stepwise procedure
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Stepwise procedure
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Stepwise procedure
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Stepwise procedure
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Stepwise procedure
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Stepwise procedure
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 1
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 1
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 1
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 1
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 1
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 1
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 1
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 1
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 1
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 1
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 1
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 1
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 1
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 1
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 1
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 1
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 2
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 2
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 2
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 2
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 2
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 2
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 2
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 2
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 2
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 3
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 3
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 3
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 3
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 3
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 3
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 3
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 4
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 4
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 5
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 5
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 5
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 5
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Problem 5
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Two hand safety circuit
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Motor braking circuit
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Analysis of typical
pneumatic circuits
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Analyze the pneumatic circuit
Question 1:
β€’ Explain construction and working of Shuttle valve with
schematic diagram used in pneumatics.
β€’ Also explain electrical equivalent circuit, truth table,
Boolean expression, application for shuttle valve as OR
logic gate.
Answer is given on next page:
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
**Description is given on next page
Shuttle Valves (OR Gate)
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Working:
A shuttle valve allows two alternate flow sources to be connected in a one-
branch circuit. The valve has two inlets P1 and P2 and one outlet A. Outlet A
receives flow from an inlet that is at a higher pressure. Figure 1.5 shows the
operation of a shuttle valve. If the pressure at P1 is greater than that at P2, the
ball slides to the right and allows P1 to send flow to outlet A. If the pressure at
P2 is greater than that at P1, the ball slides to the left and P2 supplies flow to
outlet A .
Application:
One application for a shuttle valve is to have a primary pump inlet P1 and a
secondary pump inlet P2 connected to the system outlet A The secondary
pump acts as a backup, supplying flow to the system if the primary pump loses
pressure. A shuttle valve is called an β€œOR” valve because receiving a pressure
input signal from either P1 or P2 causes a pressure output signal to be sent to
A
Shuttle Valves (OR Gate)
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Shuttle valve as OR Gate
A+B
OR Electric Circuit OR Truth Table
Boolean expression
Application
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Shuttle Valves application in circuit
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Question 2:
β€’ Explain construction and working of Twin
pressure/dual pressure valve with schematic diagram
used in pneumatics.
β€’ Also explain electrical equivalent circuit, truth table,
Boolean expression, application for Twin
pressure/dual pressure valve as AND logic gate.
Answer is given on next page:
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Twin pressure/dual pressure valve (AND Gate)
Valve body
Inlet 1 Inlet 2
Outlet
Reciprocating
spool
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Working:
This valve is the pneumatic AND valve. It is also derivate of Non Return Valve. A
two pressure valve requires two pressurized inputs to allow an output from
itself. The cross sectional views of two pressure valve in two positions are given
in figure. As shown in the figure, this valve has two inputs 1 and 2 and one
output. If the compressed air is applied to either 1 or input 2, the spool moves
to block the flow, and no signal appears at output. If signals are applied to both
the inputs 1 and 2, the compressed air flows through the valve, and the signal
appears at output.
Application:
These valve types are commonly associated but not limited to safety circuits,
for example a two push button operation system whereby an operator is
required to use both hands to activate two push buttons, this would ensure the
operators hands are out of reach of any hazardous operations.
Twin pressure/dual pressure valve (AND Gate)
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Twin pressure/dual pressure valve (AND Gate)
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
A*B
Twin pressure valve as AND Gate
AND Electric Circuit AND Truth Table
Boolean expression
Application
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Twin pressure valve application in circuit
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Question 3:
β€’ Explain construction and working of time delay valve
with schematic diagram used in pneumatics.
β€’ Explain the application with circuit.
Answer is given on next page:
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
β€’ It is used wherever delay of operation is required
Time delay valve
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Circuit of time delay
valve
β€’ In the circuit the
time delay valve,
holds the cylinder
in the extended
position for the
pre determined
time, set on the
delay valve
1.4
1.2
1.4
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Practical problems for home
work
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Design of Fluid Power Systems and its analysis
Abhishek D. Patange , Department of Mechanical Engineering, COEP
Thank you!
Any doubts??
Please feel free to contact
me @
adp.mech@coep.ac.in
+91-8329347107

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Design of Fluid Power Systems and its analysis (Hydraulics and Pneumatics circuit design)

  • 1. Design of Fluid Power Systems and its analysis B. Tech (Mechanical Engineering) A. Y. 2021-2022 (Semester – V) Course: Hydraulics and Pneumatics Design of Fluid Power Systems and its analysis by Abhishek D. Patange Assistant Professor Department of Mechanical Engineering College of Engineering Pune (COEP) Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 2. Course instructor: Abhishek D. Patange β€’ Assistant Professor, Mechanical Engineering, COEP β€’ Ph.D. (Submitted) : Application of Machine Learning for Fault Diagnosis, VIT, Vellore. β€’ Master’s : Design Engineering, COEP, Pune β€’ Bachelor's: Mechanical Engineering, COEP, Pune Area of expertise: β€’ Mechatronics, Hydraulics & Pneumatics, Numerical Methods, Theory of Machines, Analysis and Synthesis of Mechanism, Health monitoring & Predictive analytics, Data acquisition/Instrumentation, The application of machine learning for Mechanical Engineering. β€’ Case study based learning, Research/Project based learning Research profiles: β€’ https://www.linkedin.com/in/abhishek-patange-89884179/ β€’ https://www.scopus.com/authid/detail.uri?authorId=57204179235 β€’ https://scholar.google.co.in/citations?user=u4zim9MAAAAJ&hl=en β€’ https://www.researchgate.net/profile/Abhishek_Patange Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 3. Contents: β€’ Introduction to fluid power β€’ Pascal’s law β€’ Calculation of pressure, velocity and power β€’ Design and analysis of typical hydraulic circuits β€’ Analysis of typical pneumatic circuits β€’ Practical problems for home work Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 4. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Introduction to fluid power & Pascal’s law
  • 5. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 6. Hydro-mechanics Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 7. Pascal’s law Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 8. Hydro-mechanics Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 9. Hydro-mechanics Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 10. Hydro-mechanics Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 11. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Calculation of pressure, velocity and power
  • 12. Actuation of double acting hydraulic cylinder Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP 1 2 3 4 5 6
  • 13. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Calculation of pressure, velocity, power during extension of a double acting cylinder Blank end Rod end Direction of cylinder motion A B T P F A pump supplies oil at 0.0016 π‘š3 /𝑠 to 40 mm diameter double acting cylinder. If the external load acting on cylinder during extension and retraction is 5000 N and connecting rod is 20 mm, find the 1. Hydraulic pressure during the extension 2. Velocity of piston during the extension 3. Power in kW during the extension 4. Hydraulic pressure during the retraction 5. Velocity of piston during the retraction 6. Power in kW during the retraction 𝑸𝒑 = 0.0016 π’ŽπŸ‘/𝒔 𝒅𝒑 = 40 mm 𝒅𝒓 = 20 mm 𝑭𝒆 = 𝑭𝒓 = 5000 N
  • 14. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Calculation of pressure during extension Blank end Rod end Direction of cylinder motion A B T P F 𝑸𝒑 = 0.0016 π’ŽπŸ‘/𝒔 𝒅𝒑 = 40 mm 𝒅𝒓 = 20 mm 𝑭𝒆𝒙𝒕 = 𝑭𝒓𝒆𝒕 = 5000 N 𝑝 = 𝐹 𝐴 1. Hydraulic pressure during the extension 𝑝𝑒π‘₯𝑑 = 𝐹𝑒π‘₯𝑑 𝐴𝑝 𝒑𝒆𝒙𝒕 = 5000 πœ‹ 4 0.042 = 3978.87 kPa 𝐴𝑝 = πœ‹ 4 𝑑𝑝 2 𝐴𝑝 = πœ‹ 4 0.042 𝒑𝒆𝒙𝒕
  • 15. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Calculation of velocity during extension Blank end Rod end Direction of cylinder motion A B T P F 𝑸𝒑 = 0.0016 π’ŽπŸ‘/𝒔 𝒅𝒑 = 40 mm 𝒅𝒓 = 20 mm 𝑭𝒆𝒙𝒕 = 𝑭𝒓𝒆𝒕 = 5000 N 𝑉 = 𝑄 𝐴 2. Velocity of piston during the extension 𝑉𝑒π‘₯𝑑 = 𝑄𝑖𝑛 𝐴𝑝 𝑽𝒆𝒙𝒕 = 0.0016 πœ‹ 4 0.042 = 1.27 m/sec 𝐴𝑝 = πœ‹ 4 𝑑𝑝 2 𝐴𝑝 = πœ‹ 4 0.042 𝑽𝒆𝒙𝒕
  • 16. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Calculation of power during extension Blank end Rod end Direction of cylinder motion A B T P F 𝑸𝒑 = 0.0016 π’ŽπŸ‘/𝒔 𝒅𝒑 = 40 mm 𝒅𝒓 = 20 mm 𝑭𝒆𝒙𝒕 = 𝑭𝒓𝒆𝒕 = 5000 N 𝑃 = 𝐹 βˆ— 𝑉 3. Power in kW during the extension 𝑃𝑒π‘₯𝑑 = 𝐹𝑒π‘₯𝑑 βˆ— 𝑉𝑒π‘₯𝑑 𝑷𝒆𝒙𝒕 = 5000 βˆ— 1.27 = πŸ”. πŸ‘πŸ” π’Œπ‘Ύ
  • 17. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP A B T P Blank end Rod end Direction of cylinder motion Calculation of pressure during retraction 𝑝 = 𝐹 𝐴 1. Hydraulic pressure during the retraction π‘π‘Ÿπ‘’π‘‘ = πΉπ‘Ÿπ‘’π‘‘ 𝐴𝑝 βˆ’ π΄π‘Ÿ 𝒑𝒆𝒙𝒕 = 5000 πœ‹ 4 (0.042βˆ’0.022) = 5305.16 kPa 𝐴𝑝 βˆ’ π΄π‘Ÿ = πœ‹ 4 (𝑑𝑝 2 βˆ’ π‘‘π‘Ÿ 2 ) 𝐴𝑝 = πœ‹ 4 (0.042βˆ’0.022) 𝒑𝒓𝒆𝒕 F 𝑭𝒆𝒙𝒕 = 𝑭𝒓𝒆𝒕 = 5000 N 𝐴𝑝 βˆ’ π΄π‘Ÿ 𝒅𝒑 = 40 mm 𝒅𝒓 = 20 mm
  • 18. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP A B T P Blank end Rod end Direction of cylinder motion Calculation of velocity during retraction 𝑽𝒓𝒆𝒕 = 0.0016 πœ‹ 4 (0.042βˆ’0.022) = 1.69 m/sec 𝐴𝑝 βˆ’ π΄π‘Ÿ = πœ‹ 4 (𝑑𝑝 2 βˆ’ π‘‘π‘Ÿ 2 ) 𝐴𝑝 = πœ‹ 4 (0.042βˆ’0.022) 𝒑𝒓𝒆𝒕 F 𝑭𝒆𝒙𝒕 = 𝑭𝒓𝒆𝒕 = 5000 N 𝐴𝑝 βˆ’ π΄π‘Ÿ 𝒅𝒑 = 40 mm 𝒅𝒓 = 20 mm 𝑉 = 𝑄 𝐴 2. Velocity of piston during the extension π‘‰π‘Ÿπ‘’π‘‘ = 𝑄𝑖𝑛 𝐴𝑝 βˆ’ π΄π‘Ÿ 𝑽𝒓𝒆𝒕
  • 19. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP A B T P Blank end Rod end Direction of cylinder motion Calculation of power during retraction 𝒑𝒓𝒆𝒕 F 𝑭𝒆𝒙𝒕 = 𝑭𝒓𝒆𝒕 = 5000 N 𝐴𝑝 βˆ’ π΄π‘Ÿ 𝒅𝒑 = 40 mm 𝒅𝒓 = 20 mm 𝑽𝒓𝒆𝒕 𝑃 = 𝐹 βˆ— 𝑉 3. Power in kW during the extension π‘ƒπ‘Ÿπ‘’π‘‘ = πΉπ‘Ÿπ‘’π‘‘ βˆ— π‘‰π‘Ÿπ‘’π‘‘ 𝑷𝒓𝒆𝒕 = 5000 βˆ— 1.69 = πŸ–. πŸ’πŸ– π’Œπ‘Ύ
  • 20. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP 𝑝𝑒π‘₯𝑑 = 𝐹𝑒π‘₯𝑑 𝐴𝑝 𝑉𝑒π‘₯𝑑 = 𝑄𝑖𝑛 𝐴𝑝 𝑃𝑒π‘₯𝑑 = 𝐹𝑒π‘₯𝑑 βˆ— 𝑉𝑒π‘₯𝑑 π‘π‘Ÿπ‘’π‘‘ = πΉπ‘Ÿπ‘’π‘‘ 𝐴𝑝 βˆ’ π΄π‘Ÿ π‘‰π‘Ÿπ‘’π‘‘ = 𝑄𝑖𝑛 𝐴𝑝 βˆ’ π΄π‘Ÿ π‘ƒπ‘Ÿπ‘’π‘‘ = πΉπ‘Ÿπ‘’π‘‘ βˆ— π‘‰π‘Ÿπ‘’π‘‘ Retraction Extension Pressure Velocity Power < < < 3978.87 kPa 1.27 m/sec πŸ”. πŸ‘πŸ” π’Œπ‘Ύ 5305.16 kPa 1.69 m/sec πŸ–. πŸ’πŸ– π’Œπ‘Ύ
  • 21. Regenerative circuit (fast extension) Blank end Rod end A B T P A B T P A B T P Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 22. Regenerative circuit (fast extension) Blank end Rod end Direction of cylinder force A B T P A B T P A B T P Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP 𝑸𝑷 𝑸𝑹 𝑸𝑻 = 𝑸𝑷+ 𝑸𝑹 Solving for the pump flow, 𝑸𝑷 = 𝑸𝑻 βˆ’ 𝑸𝑹 𝑸𝑷 = 𝑽𝒆𝒙𝒕 βˆ— 𝑨𝒑 βˆ’ [𝑽𝒆𝒙𝒕 βˆ— (π‘¨π’‘βˆ’π‘¨π’“)] 𝑸𝑷 = 𝑽𝒆𝒙𝒕 βˆ— 𝑨𝒑 βˆ’ 𝑽𝒆𝒙𝒕 βˆ— 𝑨𝒑 + 𝑽𝒆𝒙𝒕 βˆ— 𝑨𝒓 𝑸𝑷 = 𝑽𝒆𝒙𝒕 βˆ— 𝑨𝒓 𝑽𝒆𝒙𝒕 = 𝑸𝑷/𝑨𝒓
  • 23. Regenerative circuit (fast extension) Blank end Rod end Direction of cylinder force A B T P A B T P A B T P Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP 𝑸𝑷 𝑸𝒑 Solving for velocity of retraction, 𝑽𝒓𝒆𝒕 = 𝑸𝑷/(𝑨𝒑 βˆ’ 𝑨𝒓) So if you compare the formulae for Velocity of extension and retraction, 𝑽𝒆𝒙𝒕 = 𝑸𝑷/𝑨𝒓 𝑽𝒓𝒆𝒕 = 𝑸𝑷/(𝑨𝒑 βˆ’ 𝑨𝒓)
  • 24. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Dividing velocity of extension by velocity of retraction, 𝑽𝒆𝒙𝒕 𝑽𝒓𝒆𝒕 = 𝑸𝑷/𝑨𝒓 𝑸𝑷/(𝑨𝒑 βˆ’ 𝑨𝒓) 𝑽𝒆𝒙𝒕 𝑽𝒓𝒆𝒕 = 𝑨𝒑 βˆ’ 𝑨𝒓 𝑨𝒓 𝑽𝒆𝒙𝒕 𝑽𝒓𝒆𝒕 = 𝑨𝒑 𝑨𝒓 βˆ’ 𝟏 Regenerative circuit (fast extension)
  • 25. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Regenerative circuit (fast extension)
  • 26. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Regenerative circuit (fast extension) 𝑝𝑒π‘₯𝑑 = 𝐹𝑒π‘₯𝑑 𝐴𝑝 𝑉𝑒π‘₯𝑑 = 𝑄𝑖𝑛 𝐴𝑝 𝑃𝑒π‘₯𝑑 = 𝐹𝑒π‘₯𝑑 βˆ— 𝑉𝑒π‘₯𝑑 π‘π‘Ÿπ‘’π‘‘ = πΉπ‘Ÿπ‘’π‘‘ 𝐴𝑝 βˆ’ π΄π‘Ÿ π‘‰π‘Ÿπ‘’π‘‘ = 𝑄𝑖𝑛 𝐴𝑝 βˆ’ π΄π‘Ÿ π‘ƒπ‘Ÿπ‘’π‘‘ = πΉπ‘Ÿπ‘’π‘‘ βˆ— π‘‰π‘Ÿπ‘’π‘‘ Retraction Extension Pressure Velocity Power 𝑽𝒆𝒙𝒕 = 𝑄𝑖𝑛 π΄π‘Ÿ Simple Regenerative Simple Regenerative 𝑝𝑒π‘₯𝑑 = 𝐹𝑒π‘₯𝑑 π΄π‘Ÿ π‘π‘Ÿπ‘’π‘‘ = πΉπ‘Ÿπ‘’π‘‘ 𝐴𝑝 βˆ’ π΄π‘Ÿ π‘‰π‘Ÿπ‘’π‘‘ = 𝑄𝑖𝑛 𝐴𝑝 βˆ’ π΄π‘Ÿ Simple Regenerative 𝑃𝑒π‘₯𝑑 = 𝐹𝑒π‘₯𝑑 βˆ— 𝑉𝑒π‘₯𝑑 π‘ƒπ‘Ÿπ‘’π‘‘ = πΉπ‘Ÿπ‘’π‘‘ βˆ— π‘‰π‘Ÿπ‘’π‘‘
  • 27. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Design and analysis of typical hydraulic circuits
  • 28. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Design of a fluid power system
  • 29. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Design of a fluid power system
  • 30. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Design of a fluid power system
  • 31. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Design of a fluid power system
  • 32. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Design of a fluid power system
  • 33. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Design of a fluid power system
  • 34. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Design of a fluid power system
  • 35. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Stepwise procedure
  • 36. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Stepwise procedure
  • 37. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Stepwise procedure
  • 38. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Stepwise procedure
  • 39. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Stepwise procedure
  • 40. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Stepwise procedure
  • 41. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Stepwise procedure
  • 42. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 1
  • 43. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 1
  • 44. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 1
  • 45. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 1
  • 46. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 1
  • 47. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 1
  • 48. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 1
  • 49. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 1
  • 50. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 1
  • 51. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 1
  • 52. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 1
  • 53. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 1
  • 54. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 1
  • 55. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 1
  • 56. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 1
  • 57. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 1
  • 58. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 2
  • 59. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 2
  • 60. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 2
  • 61. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 2
  • 62. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 2
  • 63. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 2
  • 64. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 2
  • 65. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 2
  • 66. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 2
  • 67. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 3
  • 68. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 3
  • 69. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 3
  • 70. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 3
  • 71. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 3
  • 72. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 3
  • 73. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 3
  • 74. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 4
  • 75. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 4
  • 76. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 5
  • 77. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 5
  • 78. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 5
  • 79. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 5
  • 80. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Problem 5
  • 81. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Two hand safety circuit
  • 82. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Motor braking circuit
  • 83. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Analysis of typical pneumatic circuits
  • 84. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Analyze the pneumatic circuit
  • 85. Question 1: β€’ Explain construction and working of Shuttle valve with schematic diagram used in pneumatics. β€’ Also explain electrical equivalent circuit, truth table, Boolean expression, application for shuttle valve as OR logic gate. Answer is given on next page: Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 86. **Description is given on next page Shuttle Valves (OR Gate) Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 87. Working: A shuttle valve allows two alternate flow sources to be connected in a one- branch circuit. The valve has two inlets P1 and P2 and one outlet A. Outlet A receives flow from an inlet that is at a higher pressure. Figure 1.5 shows the operation of a shuttle valve. If the pressure at P1 is greater than that at P2, the ball slides to the right and allows P1 to send flow to outlet A. If the pressure at P2 is greater than that at P1, the ball slides to the left and P2 supplies flow to outlet A . Application: One application for a shuttle valve is to have a primary pump inlet P1 and a secondary pump inlet P2 connected to the system outlet A The secondary pump acts as a backup, supplying flow to the system if the primary pump loses pressure. A shuttle valve is called an β€œOR” valve because receiving a pressure input signal from either P1 or P2 causes a pressure output signal to be sent to A Shuttle Valves (OR Gate) Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 88. Shuttle valve as OR Gate A+B OR Electric Circuit OR Truth Table Boolean expression Application Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 89. Shuttle Valves application in circuit Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 90. Question 2: β€’ Explain construction and working of Twin pressure/dual pressure valve with schematic diagram used in pneumatics. β€’ Also explain electrical equivalent circuit, truth table, Boolean expression, application for Twin pressure/dual pressure valve as AND logic gate. Answer is given on next page: Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 91. Twin pressure/dual pressure valve (AND Gate) Valve body Inlet 1 Inlet 2 Outlet Reciprocating spool Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 92. Working: This valve is the pneumatic AND valve. It is also derivate of Non Return Valve. A two pressure valve requires two pressurized inputs to allow an output from itself. The cross sectional views of two pressure valve in two positions are given in figure. As shown in the figure, this valve has two inputs 1 and 2 and one output. If the compressed air is applied to either 1 or input 2, the spool moves to block the flow, and no signal appears at output. If signals are applied to both the inputs 1 and 2, the compressed air flows through the valve, and the signal appears at output. Application: These valve types are commonly associated but not limited to safety circuits, for example a two push button operation system whereby an operator is required to use both hands to activate two push buttons, this would ensure the operators hands are out of reach of any hazardous operations. Twin pressure/dual pressure valve (AND Gate) Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 93. Twin pressure/dual pressure valve (AND Gate) Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 94. A*B Twin pressure valve as AND Gate AND Electric Circuit AND Truth Table Boolean expression Application Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 95. Twin pressure valve application in circuit Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 96. Question 3: β€’ Explain construction and working of time delay valve with schematic diagram used in pneumatics. β€’ Explain the application with circuit. Answer is given on next page: Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 97. β€’ It is used wherever delay of operation is required Time delay valve Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 98. Circuit of time delay valve β€’ In the circuit the time delay valve, holds the cylinder in the extended position for the pre determined time, set on the delay valve 1.4 1.2 1.4 Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 99. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Practical problems for home work
  • 100. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 101. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 102. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP
  • 103. Design of Fluid Power Systems and its analysis Abhishek D. Patange , Department of Mechanical Engineering, COEP Thank you! Any doubts?? Please feel free to contact me @ adp.mech@coep.ac.in +91-8329347107

Editor's Notes

  1. Ganapati bappa morya shree swami samarth jai shankar!!
  2. Ganapati bappa morya shree swami samarth jai shankar!!