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Quality Engineering Material
1.
20 Points for
Quality and20 Points for Quality and Process ImprovementProcess Improvement Tim KasseKasse Kasse Initiatives LLCKasse Initiatives LLC +1+1 –– 972972 -- 987987 -- 7706 USA7706 USA +49 (0) 7721+49 (0) 7721 -- 407407 -- 851 Europe851 Europe +65 6430 6769 Singapore+65 6430 6769 Singapore SEPG 2007 Conference March 2007 Austin, Texas
2.
20 Points for
Quality and PI - 2Version SEPG 2007© 2007 Kasse Initiatives, LLC WelcomeWelcome Wilkommen Bienvenido WelKom Bienvenue Bienvenuto Välkommen Tervetuloa Witamy Huan Yín ЌАΛΟΣ ΟΡΙΣΑΤΕ
3.
20 Points for
Quality and PI - 3Version SEPG 2007© 2007 Kasse Initiatives, LLC KasseKasse’’ss 20 Points20 Points forfor QualityQuality andand Process ImprovementProcess Improvement
4.
20 Points for
Quality and PI - 4Version SEPG 2007© 2007 Kasse Initiatives, LLC AcknowledgementAcknowledgement Tim Kasse would like to acknowledge the influence and inspiration of Deming’s 14 Points and Crosby’s 14 Points as well as the works of the other individuals who cared for quality on a global basis even when their own companies and sometimes countries did not support them
5.
20 Points for
Quality and PI - 5Version SEPG 2007© 2007 Kasse Initiatives, LLC KasseKasse’’ss 20 Points for Quality and20 Points for Quality and Process ImprovementProcess Improvement 1. The commitment to Quality starts with Top Management 2. Quality Goals and Business Objectives are Partners not Adversaries 3. Quality is satisfying the requirements AND showing that the product or service will work in the intended environment by the intended users 4. Everyone needs training
6.
20 Points for
Quality and PI - 6Version SEPG 2007© 2007 Kasse Initiatives, LLC KasseKasse’’ss 20 Points for Quality and20 Points for Quality and Process ImprovementProcess Improvement -- 22 5. Train more when the budget is short and the times are tough – when the good times come back, your workforce will be updated and ready for the challenges 6. Make it personal 7. Audit to regain control not punish 8. Make use of “controlled” reviews 9. Build quality in – stop trying to test it in
7.
20 Points for
Quality and PI - 7Version SEPG 2007© 2007 Kasse Initiatives, LLC KasseKasse’’ss 20 Points for Quality and20 Points for Quality and Process ImprovementProcess Improvement -- 33 10. Know the cost of rework 11. Calculate the “True” Cost of Outsourcing 12. Continuous Improvement – Never be too Happy 13. Award the coaches and mentors – Don’t just add more work to their already over filled plate - Technology Transition 14. Measure to support your business objectives – GQM / BSC
8.
20 Points for
Quality and PI - 8Version SEPG 2007© 2007 Kasse Initiatives, LLC KasseKasse’’ss 20 Points for Quality and20 Points for Quality and Process ImprovementProcess Improvement -- 44 15. Look for alternative solutions that help to achieve a balance among cost, schedule, performance, and quality 16. Process Improvement requires the cooperation and coordination of all levels of management and practitioners 17. Teach, Preach, Manage, & Reward Cooperation 18. Practice process improvement to keep the good things the company already has
9.
20 Points for
Quality and PI - 9Version SEPG 2007© 2007 Kasse Initiatives, LLC KasseKasse’’ss 20 Points for Quality and20 Points for Quality and Process ImprovementProcess Improvement -- 55 19. Process Improvement is not just about improving a company’s technical processes, it is also about improving the company’s culture and the people’s processes 20. Process enables a company to do the Right Business
10.
20 Points for
Quality and PI - 10Version SEPG 2007© 2007 Kasse Initiatives, LLC 1. The Commitment to Quality Starts1. The Commitment to Quality Starts With Top ManagementWith Top Management Total Quality Management Axiom Shewhart (Control Charts – Plan-Do-Check-Act) Deming (Deming’s 14 Points) – Japan) Juran (Pareto Principle - Performance through Quality Leadership – Voice of the Customer) Crosby (ITT – Basis for CMM 5-Level Model) Feigenbaum (GE – Total Quality Control) Sarasohn & Protzman (Taught Statistical Quality Control to Japanese manufacturers) Ishikawa (Fish Bone Diagrams) Taguchi (Loss Function)
11.
20 Points for
Quality and PI - 11Version SEPG 2007© 2007 Kasse Initiatives, LLC 1. The Commitment to Quality Starts1. The Commitment to Quality Starts With Top ManagementWith Top Management -- 22 Management owns the process People work within the system Management provides the vision and business objectives Management authorizes the necessary resources and training Management sets the policies Management reviews the processes and resulting product quality A focus on quality means a continuing focus on process improvement Cascading management support starting with top management is necessary to realize lasting process improvement and higher product quality
12.
20 Points for
Quality and PI - 12Version SEPG 2007© 2007 Kasse Initiatives, LLC 2. Quality Goals and Business2. Quality Goals and Business Objectives are Partners notObjectives are Partners not AdversariesAdversaries To succeed in business does not mean a company has to abandon quality Measurable quality is the one true distinguishing factor that allows a company to charge higher prices for its products and services and still stay in business
13.
20 Points for
Quality and PI - 13Version SEPG 2007© 2007 Kasse Initiatives, LLC 3. Quality is satisfying the3. Quality is satisfying the requirements ANDrequirements AND …… Quality is satisfying the requirements AND showing that the product or service will work in the intended environment by the intended users The delivered product or product component must satisfy the requirements and approved requirements change requests and nothing more The delivered product or product component must work in the operating environment for which it was designed by the end users it was designed for
14.
20 Points for
Quality and PI - 14Version SEPG 2007© 2007 Kasse Initiatives, LLC 4. Everyone needs training4. Everyone needs training All levels of Management and practitioners need to be trained Gain skills to handle today’s job demands Update or re-polish old skills Future skills need to be justified and the learning process started NOW
15.
20 Points for
Quality and PI - 15Version SEPG 2007© 2007 Kasse Initiatives, LLC 5. Train more when the budget is5. Train more when the budget is short and the times are toughshort and the times are tough Train more when the budget is short and the times are tough – When the good times come back, your workforce will be updated and ready for the challenges
16.
20 Points for
Quality and PI - 16Version SEPG 2007© 2007 Kasse Initiatives, LLC 6. Make it personal6. Make it personal Try new ideas and techniques out to show their worth in the situation you find yourself in Don’t get caught up in blaming everyone else for your poor performance or your product’s lack of quality Collect your own data and compare against industry data Build your own personal database Share your statistics with your colleagues
17.
20 Points for
Quality and PI - 17Version SEPG 2007© 2007 Kasse Initiatives, LLC 7. Audit to regain control not7. Audit to regain control not punishpunish A quality audit is an independent evaluation of products and processes to certify adherence to approved standards, guidelines, specifications, and procedures. A management tool for determining the effectiveness of a Quality System A tool to make visible problems in process performance or product development Should be positive and constructive process Helps Project Management to regain control or to ensure it is maintained
18.
20 Points for
Quality and PI - 18Version SEPG 2007© 2007 Kasse Initiatives, LLC 8. Make use of8. Make use of ““controlledcontrolled”” reviewsreviews Peer reviews are a reliable way of measuring the quality of the work that has been performed Peer reviews are the only technique available to “test” the life-cycle work products in the early phases of development Reduces testing cost and time Reduces total system maintenance cost dramatically (as much as 10 to 1 according to recent statistics)
19.
20 Points for
Quality and PI - 19Version SEPG 2007© 2007 Kasse Initiatives, LLC 9. Build quality in9. Build quality in –– stop tryingstop trying to test it into test it in Testing is the oldest of the three basic ways of achieving quality Because testing depends on a product component having been built, it occurs after that product component has been specified, designed, and built Testing is a critical step in achieving quality, but it is not enough --> a product component that is not maintainable will not improve merely as a result of more testing Quality Assurance is NOT Testing!
20.
20 Points for
Quality and PI - 20Version SEPG 2007© 2007 Kasse Initiatives, LLC 10.10. Know the cost of reworkKnow the cost of rework All of these steps contribute to the cost of rework Analyzing the defect or error report Determining the module or product component that contains the defect Checking the module “out” from the proper baseline Determining how to fix the problem without causing negative side-effects or introducing additional defects Fixing the defect Conducting a Peer Review
21.
20 Points for
Quality and PI - 21Version SEPG 2007© 2007 Kasse Initiatives, LLC 10.10. Know the cost of reworkKnow the cost of rework -- 22 Performing Unit Testing on the module or product component Checking the module “in” with proper change history and version updating Performing “regression testing” Placing the updated module or product component into the system The time spent by anyone involved in the process described is added to derive the “cost of rework”
22.
20 Points for
Quality and PI - 22Version SEPG 2007© 2007 Kasse Initiatives, LLC 11.11. Calculate theCalculate the ““TrueTrue”” Cost ofCost of OutsourcingOutsourcing The true cost of outsourcing must take many factors into consideration. Here are a few of the main ones: Determining the requirements to a low enough level to be able to create the RFP to let the potential Supplier know what is expected of it Describing the reason for the system – what problem is it trying to solve Listing the system constraints Developing a WBS to a low enough level to be able to create the SOW for the RFP Conducting project planning to a low enough level to understand the supplier’s response
23.
20 Points for
Quality and PI - 23Version SEPG 2007© 2007 Kasse Initiatives, LLC 11.11. Calculate theCalculate the ““TrueTrue”” Cost ofCost of OutsourcingOutsourcing -- 22 Developing the supplier selection criteria and RFP Conducting process audits on the Suppliers technical, managerial, and quality processes Developing the Supplier Agreement Conducting a Kick-off or Orientation Meeting Monitoring and Controlling the progress and performance of the Supplier Adding in the rework costs incurred by the Supplier when defects are found during Acceptance Testing by the Buyer
24.
20 Points for
Quality and PI - 24Version SEPG 2007© 2007 Kasse Initiatives, LLC 12. Continuous Improvement12. Continuous Improvement –– NeverNever be too Happybe too Happy Enjoy the successes of today and yesterday but don’t rely on them for tomorrow Constantly challenge your thinking and your ideas based on the information, experience, and environment you exist in today Constantly try to improve even if that improvement appears to be very small to others around you A decade of small improvements add up to large differences for those who have not kept up
25.
20 Points for
Quality and PI - 25Version SEPG 2007© 2007 Kasse Initiatives, LLC 13.13. Award the coaches andAward the coaches and mentorsmentors Award the coaches and mentors – Don’t just add more work to their already over filled plate - Technology Transition Experienced personnel who are viewed as leaders in their companies are asked to pass along their knowledge with no time or compensation offered Those who can mentor and coach others to greater productivity should be rewarded
26.
20 Points for
Quality and PI - 26Version SEPG 2007© 2007 Kasse Initiatives, LLC 14.14. Measure to support yourMeasure to support your business objectivesbusiness objectives –– GQM / BSCGQM / BSC Techniques like Goal-Question-Metric paradigm and Balanced Scorecard can help an organization to measure its accomplishments against its business objectives
27.
20 Points for
Quality and PI - 27Version SEPG 2007© 2007 Kasse Initiatives, LLC 15.15. Look for alternativeLook for alternative solutionssolutions Look for alternative solutions that help to achieve a balance among cost, schedule, performance, and quality Companies and projects focus on getting the functionality developed regardless of its affect on the quadruple constraints Budgets are overrun Schedules are missed Quality suffers Customers are not satisfied
28.
20 Points for
Quality and PI - 28Version SEPG 2007© 2007 Kasse Initiatives, LLC 16.16. Process Improvement requiresProcess Improvement requires the cooperation and coordinationthe cooperation and coordination…….. Process Improvement requires the cooperation and coordination of all levels of management and practitioners It is not the job of the Quality Group or the Engineering Process Group to make process improvement and quality happen
29.
20 Points for
Quality and PI - 29Version SEPG 2007© 2007 Kasse Initiatives, LLC Development OrganizationDevelopment Organization Senior Management Middle Management Project Management Project Members Non-ProjectStaff Process Liaisons Process Improvement InfrastructureProcess Improvement Infrastructure Senior Management Advisory Board Steering Committee SEPG • • • Work Group 1 Work Group n Sample ImprovementSample Improvement InfrastructureInfrastructure
30.
20 Points for
Quality and PI - 30Version SEPG 2007© 2007 Kasse Initiatives, LLC 17.17. Teach, Preach, Manage, &Teach, Preach, Manage, & Reward CooperationReward Cooperation Today’s complex products requires highly skilled technicians and managers working together in an Integrated Teaming environment While individual excellence is still needed and can be rewarded, it should be offered to support the team and not be detrimental to it Integrated Teams that think like mini-versions of the organization can bring about significant gains and profit to the company
31.
20 Points for
Quality and PI - 31Version SEPG 2007© 2007 Kasse Initiatives, LLC 18. Practice process improvement to keep18. Practice process improvement to keep the good things the company already hasthe good things the company already has Organizations that have had commercial success frequently question why they should have to care about quality and process improvement The down escalator example If you have no means to keep and improve the good things you have accomplished, you will stay still while your competitors will race past Eventually you will slide backwards
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20 Points for
Quality and PI - 32Version SEPG 2007© 2007 Kasse Initiatives, LLC 19.19. Process Improvement is not justProcess Improvement is not just about improving a companyabout improving a company’’s technicals technical processes,processes, Process Improvement is not just about improving a company’s technical processes, it is also about improving the company’s culture and the people’s processes People should be considered as critical corporate assets Process improvement initiatives should include the expectations for change management as well as technical changes
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20 Points for
Quality and PI - 33Version SEPG 2007© 2007 Kasse Initiatives, LLC 20.20. Process enables a company toProcess enables a company to do the Right Businessdo the Right Business Process and Business Process defines how a business does business Software Engineering processes Hardware Engineering processes Systems Engineering processes Manufacturing processes Financial processes Human Resources processes Legal processes ……….. Process helps to establish the business culture and then sets guidelines and expectations
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20 Points for
Quality and PI - 34Version SEPG 2007© 2007 Kasse Initiatives, LLC 20.20. Process enables a company toProcess enables a company to do the Right Businessdo the Right Business -- 22 There are no shortcuts – there are no other alternative methods that a business can adopt that embraces a “cradle to grave” philosophy to ensure quality and profitability with control every step of the way Since there are inherent costs to implementing process, Senior Management must demonstrate their belief in it through their communications, daily decision making, and financial commitment. Senior Management’s resolve must not waiver when deadlines beg for shortcuts to get the product out the door Process is the fastest-lowest cost path to get there and know if you are there!
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Quality and PI - 35Version SEPG 2007© 2007 Kasse Initiatives, LLC SummarySummary Quality and Process Improvement are needed today, more than ever to assist organizations in developing high quality products and services, to achieve a Return on Investment and stay in business
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Quality and PI - 36Version SEPG 2007© 2007 Kasse Initiatives, LLC TimTim KasseKasse CEO and Principal Consultant of Kasse Initiatives Visiting Scientist - Software Engineering Institute Visiting Fellow - Institute for Systems Science / National University of Singapore Author of Action Focused Assessment for Software Process Improvement Author of Practical Insight Into CMMI
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20 Points for
Quality and PI - 37Version SEPG 2007© 2007 Kasse Initiatives, LLC KasseKasse InitiativesInitiatives Contact InformationContact Information United States Address Tim Kasse CEO & Principal Consultant Kasse Initiatives LLC PMB 293 1900 Preston Road # 267 Plano, Texas 75093 United States of America +1 972 – 987 – 7606 Business +1 972 – 987 – 7607 FAX Europe Address Tim Kasse CEO & Principal Consultant Niedereschacher Strasse 6 78052 Villingen- Schwenningen Germany 49(0)7721- 407 851 Business 49(0)7721- 407 852 Fax www.kasseinitiatives.com tim.kasse@kasseinitiatives.com
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20 Points for
Quality and PI - 38Version SEPG 2007© 2007 Kasse Initiatives, LLC KasseKasse InitiativesInitiatives Contact InformationContact Information Pamelia S. Rost Executive VP Business Development Kasse Initiatives LLC PMB 293 1900 Preston Road # 267 Plano, Texas 75093 United States of America +1 972 – 987 – 9878 Business +1 972 – 987 – 7607 FAX pamelia.rost@kasseinitiatives.com www.kasseinitiatives.com
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20 Points for
Quality and PI - 39Version SEPG 2007© 2007 Kasse Initiatives, LLC KasseKasse InitiativesInitiatives Contact InformationContact Information Ingo Tegtmeier Operations Manager Kasse Initiatives LLC Niedereschacher Strasse 6 78052 Villingen- Schwenningen Germany +49 7721 407 851 – Business +49 7721 407 852 – FAX ingo.tegtmeier@kasseinitiatives.com www.kasseinitiatives.com
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20 Points for
Quality and PI - 40Version SEPG 2007© 2007 Kasse Initiatives, LLC BooksBooks FromFrom KasseKasse InitiativesInitiatives
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20 Points for
Quality and PI - 41Version SEPG 2007© 2007 Kasse Initiatives, LLC BooksBooks FromFrom KasseKasse InitiativesInitiatives -- 22
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20 Points for
Quality and PI - 42Version SEPG 2007© 2007 Kasse Initiatives, LLC BooksBooks FromFrom KasseKasse InitiativesInitiatives -- 33 Tim Kasse, Practical Insight to the CMMI, Artech House, Cambridge, Massachusetts, 2004 Tim Kasse, Action Focused Assessment for Software Process Improvement, Artech House, Cambridge Massachusetts, 2002. Tim Kasse, Action Focused Assessment for Software Process Improvement, (Chinese Translation). Electronics Industry , Beijing, China, 2002.
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20 Points for
Quality and PI - 43Version SEPG 2007© 2007 Kasse Initiatives, LLC BooksBooks FromFrom KasseKasse InitiativesInitiatives -- 44 Taz Daughtrey, Fundamental Concepts for the Software Quality Engineer, ASQ Quality Press, 2002. Tim Kasse and Dr. Pat McQuaid contributed the chapter on Software Configuration Management for Project Leaders. Mark C. Paulk, Charles V. Weber, Bill Curtis, Mary Beth Chrissis, The Capability Maturity Model - Guidelines for Improving the Software Process, Carnegie Mellon University Software Engineering Institute, Pittsburgh, Pennsylvania, 1995. Tim Kasse is listed as a contributor
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