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Contents
• Introduction
• Overview of the program
   –   Vision and objectives
   –   Partners and budget
   –   Research themes
   –   Goals
   –   Expected impact
What we expect to see in the future
•    The acceptance of energy use will be based on the added value or service it
     provides -> energy efficiency metrics will move towards functional metrics to
     emphasise the service function of energy(e.g. kWh/moved liquid volume per
     distance, kWh/m2 of information area, kWh of person kept warm)
•    System thinking will be widely adopted – fewer possibilities for sub-optimisation
•    Systems must be more adaptive to widen the optimal operation envelope (move
     from optimum point to optimal region)
•    Energy labelling will be applied to energy-intensive equipment (e.g. pumps) and
     investment decisions will be based on energy efficiency
•    Energy producers are required to assist their customers to increase energy
     efficiency
•    Energy product acceptance will be based on sustainability of the whole product
     chain
•    Analogously to materials, used energy streams will be classified in relation to
     their re-use and regeneration as well as GHG-reduction potential
•    System closure of industrial processes, material reclamation from waste
     streams and production of biobased products will increase
Vision of EFEU
Aim of the program

• Aim of the program is to build knowledge and competence
  to enable future growth in energy efficiency product and
  service innovations
• Focus is in system level solutions
   – Product and unit level efficiency improvement potential is
     diminishing
   – IP creation potential is still large in system level solutions,
     fullfillment of the potential requires extensive co-operation
Partners and budget
•   Industrial partners
     –   ABB
     –   Andritz
     –   Fortum
     –   Gasum
     –   Helsinki Energy
     –   Kumera
     –   Metso
     –   SKF
•   Research partners
     –   Aalto University
     –   Lappeenranta University of Technology
     –   Tampere University of Technology
     –   VTT
     –   Åbo Akademi
•   Funding partner Tekes
•   Duration 5 years
•   Budget around 12 M€, industry share of costs over 50 %
Research themes
Work packages
Program structure

                                        EFEU




                                                                     WP4
   WP1                 WP2                       WP3



 Energy efficiency                             Energy efficiency
 metrics and         Future process            services and        Assessment of
 targets             sites with                solutions           changes in
 Energy efficiency   minimized waste                               business
 analysis methods    heat                                          environment
 Energy efficiency   Energy efficient
 optimisation        separation                                    Dissemination
 methods             systems
                     Energy efficient
                     fluid handling
                     systems
Example of research questions - system
              energy efficiency analysis and optimisation
                                      Material input
  How to estimate the minimum
  primary energy input for defined
  product or service?
  What is the added value of                                       How to measure the service or
  energy?                                                          product (amount, function,…)?

          Energy input               System converting             Product or service
                                     energy (and materials)
                                     to produce products or
                                     services
                                                              How the system boundaries affect results?
                                                              How to identify the most promising improvement
Material and energy discharge                                 alternatives?
                                                              How define objective(s) and to formulate
                                                              optimization problem to handle industrially
  What is the potential to minimise discharge?                relevant problems?
  How to estimate and classify recovery and upgrade
  potential?

                                                                                             11
Expected Impacts

Activities          Expected                        Direct           Indirect
• System energy     results                         business         business
efficiency          • Finnish energy                impacts          impacts
analysis and        efficiency expert               • New high EE    • Availability of
optimization        network to help               products           EE focused R&D
research            companies in R&D              • New EE and       network
• Research of       • Import of EE                service business   • Availability of
integrated          competence to                 concepts and       engineers that
energy efficient    Finland                       ideas              understand EE
systems             • Methods and         Company • New methods to   • New tools for
• Research of       ideas to improve        R&D   improve            Motiva
energy efficiency   radically EE in               competitiveness
services and        target applications           of existing
solutions           • New methods and             products and
• Foresight and     ideas to measure,             plants by
dissemination       analyze, and                  increasing EE
                    optimize EE
                    • Ideas for new EE
                    business concepts

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22.5. Systeemiajattelu energiaintensiivisessä teollisuudessa

  • 1.
  • 2. Contents • Introduction • Overview of the program – Vision and objectives – Partners and budget – Research themes – Goals – Expected impact
  • 3.
  • 4. What we expect to see in the future • The acceptance of energy use will be based on the added value or service it provides -> energy efficiency metrics will move towards functional metrics to emphasise the service function of energy(e.g. kWh/moved liquid volume per distance, kWh/m2 of information area, kWh of person kept warm) • System thinking will be widely adopted – fewer possibilities for sub-optimisation • Systems must be more adaptive to widen the optimal operation envelope (move from optimum point to optimal region) • Energy labelling will be applied to energy-intensive equipment (e.g. pumps) and investment decisions will be based on energy efficiency • Energy producers are required to assist their customers to increase energy efficiency • Energy product acceptance will be based on sustainability of the whole product chain • Analogously to materials, used energy streams will be classified in relation to their re-use and regeneration as well as GHG-reduction potential • System closure of industrial processes, material reclamation from waste streams and production of biobased products will increase
  • 6. Aim of the program • Aim of the program is to build knowledge and competence to enable future growth in energy efficiency product and service innovations • Focus is in system level solutions – Product and unit level efficiency improvement potential is diminishing – IP creation potential is still large in system level solutions, fullfillment of the potential requires extensive co-operation
  • 7. Partners and budget • Industrial partners – ABB – Andritz – Fortum – Gasum – Helsinki Energy – Kumera – Metso – SKF • Research partners – Aalto University – Lappeenranta University of Technology – Tampere University of Technology – VTT – Åbo Akademi • Funding partner Tekes • Duration 5 years • Budget around 12 M€, industry share of costs over 50 %
  • 10. Program structure EFEU WP4 WP1 WP2 WP3 Energy efficiency Energy efficiency metrics and Future process services and Assessment of targets sites with solutions changes in Energy efficiency minimized waste business analysis methods heat environment Energy efficiency Energy efficient optimisation separation Dissemination methods systems Energy efficient fluid handling systems
  • 11. Example of research questions - system energy efficiency analysis and optimisation Material input How to estimate the minimum primary energy input for defined product or service? What is the added value of How to measure the service or energy? product (amount, function,…)? Energy input System converting Product or service energy (and materials) to produce products or services How the system boundaries affect results? How to identify the most promising improvement Material and energy discharge alternatives? How define objective(s) and to formulate optimization problem to handle industrially What is the potential to minimise discharge? relevant problems? How to estimate and classify recovery and upgrade potential? 11
  • 12. Expected Impacts Activities Expected Direct Indirect • System energy results business business efficiency • Finnish energy impacts impacts analysis and efficiency expert • New high EE • Availability of optimization network to help products EE focused R&D research companies in R&D • New EE and network • Research of • Import of EE service business • Availability of integrated competence to concepts and engineers that energy efficient Finland ideas understand EE systems • Methods and Company • New methods to • New tools for • Research of ideas to improve R&D improve Motiva energy efficiency radically EE in competitiveness services and target applications of existing solutions • New methods and products and • Foresight and ideas to measure, plants by dissemination analyze, and increasing EE optimize EE • Ideas for new EE business concepts