A brick is building material used to make walls, pavements and other elements in masonry construction. Traditionally, the term brick referred to a unit composed of clay, but it is now used to denote rectangular units made of clay-bearing soil, sand, and lime, or concrete materials. Bricks can be joined together using mortar, adhesives or by interlocking them.[1][2] Bricks are produced in numerous classes, types, materials, and sizes which vary with region and time period, and are produced in bulk quantities. Two basic categories of bricks are fired and non-fired bricks. In this slide there is a brief discussion about Types , Making & examples of bricks & also plastering

2. BRICK

3. A brick is building material used to make walls, pavements and other elements in
masonry construction
BRICK

4. CLASSIFICATION OF BRICKS :
1. BURNT BRICKS
2. MACHINE MADE BRICKS
BURNT BRICKS :
1. FIRST CLASS BRICKS
2. SECOND CLASS BRICKS
3. THIRD CLASS BRICKS
4. FOURTH CLASS BRICKS

5. • Made from good quality raw materials.
• Color of first class brick is uniform.
• These are regular in size and shape
• Doesn't absorb more than 20% water of its
own dry weight when immersed in fresh
water for 24 hours.
• The crushing strength of this type of brick
should be 105 kg/cm2.
FIRST CLASS BRICKS

6. • The quality of bricks of this type is little bit
less from first class brick.
• Such as it can be slightly over burned.
• The size and shape can be slightly differ from
standard.
• The crushing strength of this brick-type
should be above 70 kg/cm2.
• These bricks don't absorb more than 22%
water of its own weight after 24 hours
immersion in fresh water.
SECOND CLASS BRICKS

7. • This type of brick isn't uniform in size and
shape.
• It can be over burnt or under burnt.
• It doesn't absorb more than 25% water
of its own weight when immersed 24
hours in fresh water.
• Crushing strength of this type is more
than 30 kg/cm2.
THIRD CLASS BRICKS

8. • These bricks are over burnt.
• Brittle in nature.
• These bricks have irregular surface and dark
color.
• These bricks are very hard.
• These bricks are used as aggregates for
concrete foundation, floors, roads
FOURTH CLASS BRICKS

9. MACHINE
MADE
BRICK
• This kind of brick is made with machine,
• Has uniform size and shape
• Extra color can be added for attractive and unique looks.

10. A standard metric
brick has coordinating
dimensions of 225 x
112.5 x 75 mm (9” x
4.5” x 3”)
NOMINAL SIZE
Working dimensions
(actual
dimensions)of 215 x
102.5 x 65 mm (8.5”
x 4” x 2.5”)
ARCHITECTURAL SIZE

11. BRICK MANUFACTURING
• PREPARATION OF BRICK CLAY
• MOULDING
• DRYING
• BURNING

12. PREPARATION OF BRICK CLAY
Removal of loose soil
The top layer of the loose soil about 30 cm depth contains a lot of impurities
like organic matter and hence it should be taken out and thrown away.
Digging, spreading and cleaning
The earth is then dug out from the ground. This earth is spread into heaps
about 50 to 150 cm height.
Weathering
The earth is then exposed to atmosphere for softening.
Blending and tempering
The clay is then mixed with suitable ingredients . It is carried out by taking a
small portion of clay every time and by turning it up and down in vertical
direction

13. PREPARING
BRICK
CLAY

18. BRICK MOULDING
Hand moulding
When moulding is done with hand it is called hand moulding.
A wooden rectangular mould made in the shape of a brick is normally
used for this purpose.
Machine moulding
• The clay is placed in the machine, it comes out through the opening
under pressure.
• It is cut to bricks by steel wires fixed into frames.
• These bricks are also called wire cut bricks.

19. BRICK
MOULDING

21. DRYING OF BRICKS
• If damp bricks or green bricks are directly taken to burning then, they are likely to
be cracked and distorted
• To remove maximum moisture from the brick so as to save time and fuel during
burning
• To increase the strength of raw bricks
• The bricks are allowed to dry till they are left with 5 to 7 percent moisture
content.
• The drying period usually varies from 7 to 14days.

22. DRYING OF
BRICKS

24. BURNING OF BRICKS
• Bricks are burned at high temperature to gain the strength, durability, density and red color
appearance.
• All the water is removed at the temperature of 650 degrees but they are burnt at an
temperature of about 1100 degrees because the fusing of sand and lime takes place at this
temperature .
• Chemical bonding takes between these materials after the temperature is cooled down
resulting in the hard and dense mass.

26. BULL’S
TRENCH
KILN

27. TESTS FOR BRICKS
Absorption : The brick should not absorb water more than 20% of dry weight.
Crushing strength : The minimum crushing strength of bricks is 3.5 N/mm2
Hardness : Brick is treated to be sufficient hard if no impression could be made on the
surface of the brick by finger nail.
Soundness : Two bricks when struck with each other should emit metallic ringing
sound.

29. B R I C K M A S O N R Y

30. BRICK
MASONRY
The art of laying bricks in mortar in a proper systematic
manner gives homogeneous mass which can withstand forces
without disintegration, called Brick masonry.

31. TECHNICAL TERMS IN BRICK MASONRY
STRECHER
HEADER
BED JOINT
HEAD JOINT

32. I N S T R U M E N T S U S E D F O R B R I C K M A S O N R Y
TROWEL BRICK HAMMER STEEL TAPE SPIRIT LEVEL

33. Header
Brick which is laid with its length perpendicular to the face of the wall.
Stretcher
Full brick which is laid with its length parallel to the face of the wall.
Course
Horizontal layer of brick.
Header course
Course of brick work fully composed of header
Stretcher course
Course of brick work fully composed of stretchers.

34. King closer
Brick is cut in such a way that the width of its end is half of full brick.
Queen closer
Brick is half as wide as a full brick.
Half Bat
Portion of brick cut half across the width.
Bevelled closer
It is similar to king closer with the only difference that the whole length of he
brick is beveled .

35. HALF BAT
QUEENCLOSER
FULL BRICK

36. BRICK BOND TYPES
Bond is an arrangement of bricks in a course by which formation of continuous
vertical joints both in the face and body of the wall can be prevented and the
individual units are tied together.
BRICK BONDS
 Stretcher bond
 Header bond
 English bond
 Flemish bond
 Facing bond
 English cross bond
 Brick on edge bond
 Dutch bond
 Raking bond
 Zigzag bond
 Garden wall bond

37. STRECHER BOND
• Stretcher bond or stretching
bond is one in which all the
bricks are laid as stretchers on
the faces of walls.
• This pattern is used only for
those walls which have
thickness half brick i.e. 5 inch.

38. HEADER BOND
• Header bond or heading bond is
the one in which all the bricks are
laid as headers on the faces of
walls.
• This pattern is used only when the
thickness of the wall is equal to
one brick i.e. 10 inch.

39. ENGLISH
BOND
• This is most commonly used bond for all wall thickness.
• This bond is considered to be the strongest.
• The bond consists of alternate courses of headers and stretchers.

40. QUEEN CLOSER AT
ENGLISH BOND
In order to break vertical joints
in successive joints it is
essential to place queen closer
in each heading course.

41. FLEMISH BOND
Each course is
comprised of alternate
headers and stretchers
and header are
centered of stretchers
Every alternate course
starts with a header at
corner then queen
closer are placed
QUEEN CLOSER AT
FLEMISH BOND

42. SINGLE FLEMISH BOND
• Single Flemish bond is comprised of Flemish bond on facing side and English bond
on backing.
• Not suitable for wall thickness < 1.5 brick.
DOUBLE FLEMISH BOND
• In the double Flemish bond, each course presents the same appearance both in
the front face as well as in the back face. Alternate headers and stretchers are
laid in each course.
• Suitable for 1 brick wall

43. • This bond is similar to herring bone
bond except that the bricks are laid
in zig zag fashion.
• It is most commonly used for
making ornamental panels in brick
flooring.
ZIG-ZAG BOND

44. EXAMPLE OF BRICK MASONRY :
CREATING A BRICK WALL
PREPARATION OF CEMENT MORTAR
• Consists of mixture of cement, sand & water
in suitable proportion
• Stronger than any other mortar
Commonly used in the construction of load
• Bearing wall, columns etc.
• The proportion of cement to sand (volume
basis) varies from 1:2 to 1:6 or even more

46. DELIMATING THE AREA OF BUILDING THE WALL
Using set square and pencil, draw two perfectly parallel lines
along the floor, then along the walls: in this way you will delimit
the area where you will build the wall.
& CREATING A HORIZONTAL LINE USING ROPE OR STRING IS A
MUST!

47. APPLYING MORTAR & BUILDING THE FIRST LAYER OF BRICK WALL
• Using a trowel, past a cement mortar layer about five centimetres wide and just over
bricks.
• Starting from the track along the wall, place the first row of bricks on the first layer of
cement mortar.
• Put the mortar also on the side of the brick that will be in contact with the wall.
• Completed the first layer of bricks, check with the level: it must be perfectly straight .
• If you need to seat it, take lightly tapping with the mallet, before the mortar to solidify.

48. • Completed the first row, proceed in the same way with the second, however, remembering to
stagger the bricks in order to make the whole more solid and resistant structure.
• We can use a spirit level to indicate whether a surface is horizontal (level) or vertical (plumb)

50. DEFECTS IN BRICK MASONRY
• Sulphate attack : Sulphate salts present in bricks work react with
alumina content of cement . It occur in boundary walls.
• Crystallization of salts from bricks : Occur in masonry made out of
brick which contain excessive soluble salts . This phenomenon is also
known as efflorescence.
• Corrosion of embedded iron or steel : Iron or steel embedded in
brick work gets corroded in the presence of dampness .On corrosion
the metal expands in volume and tends to crack the brick work.

51. PROCESS OF REMOVING SALTSEFFLOROSCENCE

52. PLASTERING

53. WHAT IS PLASTERING
Plastering is the process of covering rough walls and uneven surfaces in the
construction of houses and other structures with a plastic material, called plaster or
mortar.
OBJECTIVE OF PLASTERING
• To provide an even, smooth, regular, clean and durable finished surface with improved
appearance.
• To preserve and protect the surface.
• To cover up the use of inferior quality and porous materials of the masonry work.

54. SAND FINAL MORTAR MIXCEMENT
M A T E R I A L S N E E D E D F O R P L A S T E R I N G

55. TYPES OF PLASTERS
• Cement Plastering
• Mud Plastering
• Lime Plastering
• Lime cement plaster
• Gypsum plaster/plaster of paris
• Water proof plaster
• Heat resistant plaster
• Stucco plastering
• Plaster of lath

56. LIME PLASTER
• Lime plaster is a mixture of calcium hydroxide and sand (or other inert fillers) in
1: 1 ratio.
• Carbon dioxide in the atmosphere causes the plaster to set by transforming the
calcium hydroxide into calcium carbonate (limestone).
• In order to improve building properties of lime plaster , gugal (a kind of fragrant
gum) @ 1.6 kg/m3 of mortar , is added when the mortar is being ground.
• In order to improve adhesive and tensile properties of lime mortar, sometimes,
small quantities of chopped hemp (i.e., vegetable fibres) @ 1kg/m3 are added to
the lime mortar.
• The lime mortar thus prepared is usually kept for 2 days before use.

57. CEMENT PLASTER
• Cement and sand in required proportions ( 1:3 or 4) are first
thoroughly mixed in dry conditions and then water is added to
form a paste of required consistency.
• Generally it is mixture sand, portland cement and water mixed
in a suitable proportion.
• This prepared mortar for plastering should be consumed within
30 minutes after the addition of water.

58. MUD PLASTER
• The surface to be plastered is prepared exactly in the
same manner as that for lime or cement plaster.
• Mud plaster is generally applied in two coats, the first
coat being 18mm thick while the thickness of the
second coat is kept 6mm.

59. I N S T R U M E N T S U S E D F O R P L A S T E R I N G
TROWEL FLOAT FINISHING
TROWEL
SPIRIT LEVEL

61. PROCEDURE OF CEMENT PLASTERING
• Average thickness of cement plastering is 12-15mm
• Clean the surface with water and is kept wet till applying plaster
• Preliminary coat is applied on the surface to fill up hollow portion of
masonry
• First coat is applied with a thickness of 9-10mm
• Second coat is applied after 6hrs and thickness of second coat is 10mm.
• Surface is polished with a trowel
• Third coat if required is applied with maximum thickness 3mm
• Completed plaster is allowed to rest for 24hrs and well watered for at
least one week
• Slow setting under higher humidity improves the strength of plaster

63. DEFECTS IN PLASTER WORK
• Cracking
• Efflorescence
• Falling out of plaster
• Blowing of plaster
• Flaking
• Peeling
• Popping

64. From atmosphere and go in to
solution which appears on the surface
in the form of whitish substance as the
moisture dries out and the salts
crystallize .
EFFLOROSCENCE
The adhesion of the plaster to the
back ground may not be perfect . The
suction of the backing materials may
not be uniform Excessive thermal
changes in plaster .
FALLING OUT
Its due to old surface is not properly
dressed and due to expansion and
shrinkage in plaster coat during
drying .
CRACKING

65. 1510003
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PARTHA SAHA
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FAIEZ AHMED SHIPON

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