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By
Dr.A.Lovelin Jerald
Associate Professor
Department of Food Processing and
Preservation Technology
REFRIGERANT
 A refrigerant is a substance used in refrigeration systems
to absorb heat in the evaporator, by changing state from a
liquid to a vapour and rejects this heat in the condenser as
it changes back to a liquid.
 In principle, any fluid can be used as a refrigerant.
 Air used in an air cycle refrigeration system can also be
considered as a refrigerant
Refrigerant selection criteria:
Selection of refrigerant for a particular application is based
on the following requirements:
 Thermodynamic and thermo-physical properties
 Environmental and safety properties, and
 Economics
CLASSIFICATION
ODP & GWPOzone Depletion Potential (ODP):
 Relative value that indicates the potential of a substance to destroy
ozone gas as compared with the potential of chlorofluorocarbon-11
(CFC-11) which is assigned a reference value of 1. Thus, a substance
with ODP of 2 is twice as harmful as CFC-11.
 According to the Montreal protocol, the ODP of refrigerants
should be zero, i.e., they should be non-ozone depleting
substances
Global Warming Potential (GWP):
 GWP of a refrigerant is an indicator of its potency to warm the
planet by action as a greenhouse gas
 Refrigerants should have as low a GWP value as possible to
minimize the problem of global warming.
Refrigerants with zero ODP but a high value of GWP (e.g. R134a)
are likely to be regulated in future.
SECONDARY REFRIGERANT Secondary refrigerants allow the amounts of
environmentally harmful primary refrigerants to be
minimized and contained in a restricted area.
 Examples of secondary refrigerants include water, air,
hydrocarbons, ammonia and carbon dioxide, which are
more environmentally safe than traditional refrigerants
such as HCFCs.
 They are safer (some are even incombustible and non-toxic)
and generally suitable for refrigeration systems.
 Secondary refrigerants absorb heat and change temperature in
order to transfer heat from the substance or product to be
cooled.
 They usually do not change state in the cooling cycle but
change temperature by absorbing sensible heat.
 Secondary refrigerants should have a low freezing point, a low
viscosity, a high specific heat, and a high thermal conductivity.
 Brines are often chosen as secondary refrigerants for large
refrigeration systems, such as those supplying supermarkets,
the most common brines being water-glycol solutions, water-
ethanol solutions and acetate solutions.
 Solutions of salts in water, called refrigeration brines, are used
as secondary refrigerants.
 Sodium chloride brine is employed for temperatures down to –
15°C;
 Magnesium chloride brine, down to – 27°C;
 Calcium chloride brine, down to – 45°C.
 Antifreezes and Freons are used in low-temperature
refrigerating systems.
 Aqueous solutions of propylene glycol are employed for
temperatures down to – 47°C;
 Aqueous solutions of ethylene glycol, down to – 60°C;
 Freon-30, down to – 90°C and Freon-11, down to – 100°C.
CFC ALTERNATIVES:
HCFC
R22,R124
HFC
R134a,R152a
NATURAL REFRIGERANT
NH3, HC'S
CFC
ALTERNATIVES.
CFCs (Chlorofluorocarbons): R11, R12, R113, R114, R115
HCFCs (Hydrochlorofluorocarbons): R22, R123
HFCs (Hydrofluorocarbons): R134a, R404a, R407C, R410a
ECO-FRIENDLY REFRIGERANTS In the aftermath of the Montreal protocol HFC’s have
predominantly replaced CFC’s and HCFC’s.
 Due to their high GWP, HFC’s are not a good replacement
solution.
 The solution are the natural refrigerants :
Ammonia, Hydrocarbons and Carbon dioxide
ozone depleting
substance
developed countries developing countries
CFCs phased out end of 1995 total phase out by 2010
halons phased out end of 1993 total phase out by 2010
HCFCs total phase out by 2020 total phase out by 2040
HYDRO CARBONS Very promising non-halogenated organic compounds with
no ODP and very small GWP values
 Their efficiency is slightly better than other leading
alternative refrigerants
 Dominant in domestic market like household refrigerators
and freezers
 Growing use in very small commercial systems like car air-
conditioning system and window air conditioners of low
charge
 Examples: R170, Ethane, C2H6
R290 , Propane C3H3
R600, Butane, C4H10
R600a, Isobutane, C4H10
AMMONIA(NH3) ODP = 0
 GWP = 0
 Excellent thermodynamic characteristics: small molecular mass,
large latent heat, large vapour density and excellent heat
transfer characteristics
 High critical temperature (132C) : highly efficient cycles at high
condensing temperatures
 Its smell causes leaks to be detected and fixed before reaching
dangerous concentration
 Relatively Low price
Some draw backs are,
 Toxic
 Flammable ( 16 – 28% concentration )
 Not compatible with copper
 Temperature on discharge side of compressor is higher
compared to other refrigerants
CARBON DIOXIDE (CO2)
 ODP-0
 GWP-1
 Excellent thermophysical properties, leading to high heat transfer;
 Efficient compression and compact system design due to high volumetric capacity;
 Non-flammable and low toxicity;
 Widely available at low cost.
 Its high operating pressure provides potential for system size and weight reducing
potential.
Drawbacks:
 Operating pressure (high side) : 80 bars
 Low efficiency
Type ASHRAE
No.
Chemical Name Molecular
Formula
ODP GWP
CFC R-12 Dichlorodifluoro-
methane
CCl2F2 1.0 2,400
HCFC R-22 Chlorofdiluoro-
methane
CHClF2 0.05 1,700
HFC R-32 Difluoromethane CH2F2 0 650
R-134a Tetrafluoroethane C2H2F4 0 1,300
Refrigerant
Azeotropic
MCixtures
R-407C R32+R125+R134a
(23%+25%+52%)
23% CH2F2 25
% C2HF5 52%
C2H2F4
0 1,610
R-410A R32 + R125
(50% + 50%)
50% CH2F2 0 1,725
Natural
Refrigerant
R-717 Ammonia NH3 0 0
R-744 Carbon Dioxide CO2 0 1

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Secondary refrigerants

  • 1. By Dr.A.Lovelin Jerald Associate Professor Department of Food Processing and Preservation Technology
  • 2. REFRIGERANT  A refrigerant is a substance used in refrigeration systems to absorb heat in the evaporator, by changing state from a liquid to a vapour and rejects this heat in the condenser as it changes back to a liquid.  In principle, any fluid can be used as a refrigerant.  Air used in an air cycle refrigeration system can also be considered as a refrigerant
  • 3. Refrigerant selection criteria: Selection of refrigerant for a particular application is based on the following requirements:  Thermodynamic and thermo-physical properties  Environmental and safety properties, and  Economics
  • 5. ODP & GWPOzone Depletion Potential (ODP):  Relative value that indicates the potential of a substance to destroy ozone gas as compared with the potential of chlorofluorocarbon-11 (CFC-11) which is assigned a reference value of 1. Thus, a substance with ODP of 2 is twice as harmful as CFC-11.  According to the Montreal protocol, the ODP of refrigerants should be zero, i.e., they should be non-ozone depleting substances Global Warming Potential (GWP):  GWP of a refrigerant is an indicator of its potency to warm the planet by action as a greenhouse gas  Refrigerants should have as low a GWP value as possible to minimize the problem of global warming. Refrigerants with zero ODP but a high value of GWP (e.g. R134a) are likely to be regulated in future.
  • 6. SECONDARY REFRIGERANT Secondary refrigerants allow the amounts of environmentally harmful primary refrigerants to be minimized and contained in a restricted area.  Examples of secondary refrigerants include water, air, hydrocarbons, ammonia and carbon dioxide, which are more environmentally safe than traditional refrigerants such as HCFCs.  They are safer (some are even incombustible and non-toxic) and generally suitable for refrigeration systems.
  • 7.  Secondary refrigerants absorb heat and change temperature in order to transfer heat from the substance or product to be cooled.  They usually do not change state in the cooling cycle but change temperature by absorbing sensible heat.  Secondary refrigerants should have a low freezing point, a low viscosity, a high specific heat, and a high thermal conductivity.  Brines are often chosen as secondary refrigerants for large refrigeration systems, such as those supplying supermarkets, the most common brines being water-glycol solutions, water- ethanol solutions and acetate solutions.
  • 8.  Solutions of salts in water, called refrigeration brines, are used as secondary refrigerants.  Sodium chloride brine is employed for temperatures down to – 15°C;  Magnesium chloride brine, down to – 27°C;  Calcium chloride brine, down to – 45°C.  Antifreezes and Freons are used in low-temperature refrigerating systems.  Aqueous solutions of propylene glycol are employed for temperatures down to – 47°C;  Aqueous solutions of ethylene glycol, down to – 60°C;  Freon-30, down to – 90°C and Freon-11, down to – 100°C.
  • 9. CFC ALTERNATIVES: HCFC R22,R124 HFC R134a,R152a NATURAL REFRIGERANT NH3, HC'S CFC ALTERNATIVES. CFCs (Chlorofluorocarbons): R11, R12, R113, R114, R115 HCFCs (Hydrochlorofluorocarbons): R22, R123 HFCs (Hydrofluorocarbons): R134a, R404a, R407C, R410a
  • 10. ECO-FRIENDLY REFRIGERANTS In the aftermath of the Montreal protocol HFC’s have predominantly replaced CFC’s and HCFC’s.  Due to their high GWP, HFC’s are not a good replacement solution.  The solution are the natural refrigerants : Ammonia, Hydrocarbons and Carbon dioxide ozone depleting substance developed countries developing countries CFCs phased out end of 1995 total phase out by 2010 halons phased out end of 1993 total phase out by 2010 HCFCs total phase out by 2020 total phase out by 2040
  • 11. HYDRO CARBONS Very promising non-halogenated organic compounds with no ODP and very small GWP values  Their efficiency is slightly better than other leading alternative refrigerants  Dominant in domestic market like household refrigerators and freezers  Growing use in very small commercial systems like car air- conditioning system and window air conditioners of low charge  Examples: R170, Ethane, C2H6 R290 , Propane C3H3 R600, Butane, C4H10 R600a, Isobutane, C4H10
  • 12. AMMONIA(NH3) ODP = 0  GWP = 0  Excellent thermodynamic characteristics: small molecular mass, large latent heat, large vapour density and excellent heat transfer characteristics  High critical temperature (132C) : highly efficient cycles at high condensing temperatures  Its smell causes leaks to be detected and fixed before reaching dangerous concentration  Relatively Low price
  • 13. Some draw backs are,  Toxic  Flammable ( 16 – 28% concentration )  Not compatible with copper  Temperature on discharge side of compressor is higher compared to other refrigerants
  • 14. CARBON DIOXIDE (CO2)  ODP-0  GWP-1  Excellent thermophysical properties, leading to high heat transfer;  Efficient compression and compact system design due to high volumetric capacity;  Non-flammable and low toxicity;  Widely available at low cost.  Its high operating pressure provides potential for system size and weight reducing potential. Drawbacks:  Operating pressure (high side) : 80 bars  Low efficiency
  • 15. Type ASHRAE No. Chemical Name Molecular Formula ODP GWP CFC R-12 Dichlorodifluoro- methane CCl2F2 1.0 2,400 HCFC R-22 Chlorofdiluoro- methane CHClF2 0.05 1,700 HFC R-32 Difluoromethane CH2F2 0 650 R-134a Tetrafluoroethane C2H2F4 0 1,300 Refrigerant Azeotropic MCixtures R-407C R32+R125+R134a (23%+25%+52%) 23% CH2F2 25 % C2HF5 52% C2H2F4 0 1,610 R-410A R32 + R125 (50% + 50%) 50% CH2F2 0 1,725 Natural Refrigerant R-717 Ammonia NH3 0 0 R-744 Carbon Dioxide CO2 0 1