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Refrigeration and Air Conditioning
Refrigerants
Introduction
A refrigerant is a substance or mixture, usually a fluid,
used in a heat pump and refrigeration cycle. In most cycles
it undergoes phase transitions from a liquid to a gas and
back again. Many working fluids have been used for such
purposes.
2
Classification of Refrigerants
3
 Primary refrigerants.
 Secondary refrigerants.
Primary Refrigerants.
 These are the refrigerants which cool the substance or space directly by
absorbing latent heat.
 It absorbs heat during evaporation in the evaporator and releases heat energy
during condensation in condenser.
 It is also known as direct expansion system
E.g. Ammonia, Freon, SO2, Co2 etc.
 These fluids provide refrigeration by undergoing a phase change process in the
evaporator.
Secondary Refrigerants
In refrigeration plant a secondary coolant is used as cooling medium
which absorb heat from refrigerated space and transfer to primary
refrigerant in evaporator. Secondary refrigerants are also known
under the name brines or antifreezes.
Classification Of Primary Refrigerants
 Halo-carbon Refrigerant
 Azeotrope Refrigerant
 Inorganic Refrigerant
 Hydro-carbon Refrigerant
4
Halocarbon Refrigerants
• Halocarbon Refrigerant are all synthetically produced and were developed as
the Freon
family of refrigerants.
• They are fluorocarbons of methane and ethane series.
• They contain 1 or more of these halogens (chlorine, bromine, fluorine)
• Non toxic, non-flammable, non-explosive, non- corrosive, non-irritant to human
body and eyes.
• Odorless, colorless
• Will not react with food product stored in the refrigerated space.
• Will not react with lubricating oil.
• Has excellent thermodynamic properties.
Examples:
• CFC’s : R11, R12, R113, R114, R115
• HCFC’s : R22, R123
• HFC’s : R134a, R404a, R407C, R410a
5
Azeotrope Refrigerants
• This group of refrigerants consist of mixture of different refrigerants which can not
separated under pressure and temperature and have fixed thermodynamic properties.
• A stable mixture of two or several refrigerants whose vapor and liquid phases retain
identical compositions over a wide range of temperatures.
• Azeotropic mixtures are designated by 500 series.
Examples :
R-500 :( 73.8% R12 and 26.2% R152)
R-502 : (8.8% R22 and 51.2% R115)
R-503 : (40.1% R23 and 59.9% R13)
6
Inorganic Refrigerants
Inorganic refrigerant were exclusively used before the introduction of halocarbon.
These refrigerant are still in use due to there inherent thermodynamic and
physical properties.
•Carbon Dioxide.
•Water.
•Ammonia.
•Air.
•Sulphur dioxide.
7
Ammonia (NH3) R-717
Used for commercial purposes. Mainly in cold stored and ice plants.
• The boiling temperature of NH3 at atmospheric pressure is -33 ºc
and melting point from solid is -78ºC The low boiling points
makes it possible to have refrigeration considerably below 0ºC
without using pressure below atmospheric in the evaporator.
• Its latent heat of vaporization at -15ºC is 1315 k/kg
• It is colorless gas with a sharp pungent smell
• Has good thermodynamic properties
• It is neutral to all metals, highly soluble in oil.
• Volatile and non toxic but in higher conc.
8
Hydrocarbons
• Most of the hydrocarbon refrigerant are successfully used in industrial and
commercial installation . They possess satisfactory thermodynamic properties
but are highly flammable and explosive.
• Growing use in very small commercial systems like car air-conditioning
system.
Examples:
• R170, Ethane, C2H6
• R290 , Propane C3H3
• R600, Butane, C4H10
• R600a, Isobutane, C4H10
• Blends of the above Gases
9
Secondary Refrigerants
The refrigerants are brine which is used as intermediate fluid between evaporator
and the substance or space to be cooled. They cool the substance and the space by
absorbing their sensible heat. Also called indirect expansion system.
• E.g. Brine solution made of calcium chloride or sodium chloride.
• Water cannot be used as secondary refrigerant because at 0 ºC itself it will
become ice and circulation is not possible.
• In brine solution CaCl2 is much preferred, it is very costly.
• Substances that take away heat from the medium to be cooled and give it to
the boiling refrigerant are called secondary refrigerants.
• They do not change their physical condition.
10
• Cheap and harmless, chemically neutral to metals and packing material should have a
low freezing point and large heat capacity.
• Choice of brine depends on temperature to which a material is to be cooled and
industrial process in which it is to be used.
• The calcium chloride brine has eutectic temperature of -55 ℃ at salt concentration of
30% by mass.
• The sodium chloride brine has eutectic temperature of -21.1 ℃ at salt concentration of
23% by mass.
11
Designation of refrigerants
• Since a large number of refrigerants have been developed over the years for a
wide variety of applications, a numbering system has been adopted to
designate various refrigerants.
• From the number one can get some useful information about the type of
refrigerant, its chemical composition, molecular weight etc. All the
refrigerants are designated by R followed by a unique number.
Those are of two types:
1. Fully Saturated Refrigerants.
2. Halogenated Compound Refrigerants.
12
Physical characteristics of refrigerants
• Boiling and condensing temperature and pressures.
• Freezing temperature.
• Critical temperature.
• Discharge temperature.
• Latent heat of vaporization.
• Specific heat.
• Density.
• Viscosity.
13
Thermodynamic properties of refrigerants
• Boiling and condensing temperature and pressures
• The boiling temp of refrigerant at atmospheric pressure should be low.
• The evaporator and condensing temperatures determine the pressures.
• The maximum condensing temperature is largely affected by climatic
condition.
• It is desirable to select a refrigerant whose saturation pressure (at min.
operating temperature) is a few pounds above atmospheric pressure.
• If the boiling temperature of the refrigerant is high at atmospheric pressure
then compressor has to operate at high vacuums.
• Both evaporator and condenser pressure should be positive and it should be
near to atmospheric pressure.
14
Thermodynamic properties of refrigerants
Freezing temperature:
• Should have low freezing temperature . Since the freezing temperature of most
of refrigerant is below -35 ºC.
Critical temperature:
• Should be well above the maximum condensing temperature
Discharge temperature:
• High discharge temperatures from the compressor should be avoided.
• It causes some refrigerant breakdowns as well as poor lubrication
effectiveness
15
Boiling Temperatures
16
Freezing Temperatures
17
18

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Refrigerants

  • 1. Refrigeration and Air Conditioning Refrigerants
  • 2. Introduction A refrigerant is a substance or mixture, usually a fluid, used in a heat pump and refrigeration cycle. In most cycles it undergoes phase transitions from a liquid to a gas and back again. Many working fluids have been used for such purposes. 2
  • 3. Classification of Refrigerants 3  Primary refrigerants.  Secondary refrigerants. Primary Refrigerants.  These are the refrigerants which cool the substance or space directly by absorbing latent heat.  It absorbs heat during evaporation in the evaporator and releases heat energy during condensation in condenser.  It is also known as direct expansion system E.g. Ammonia, Freon, SO2, Co2 etc.  These fluids provide refrigeration by undergoing a phase change process in the evaporator.
  • 4. Secondary Refrigerants In refrigeration plant a secondary coolant is used as cooling medium which absorb heat from refrigerated space and transfer to primary refrigerant in evaporator. Secondary refrigerants are also known under the name brines or antifreezes. Classification Of Primary Refrigerants  Halo-carbon Refrigerant  Azeotrope Refrigerant  Inorganic Refrigerant  Hydro-carbon Refrigerant 4
  • 5. Halocarbon Refrigerants • Halocarbon Refrigerant are all synthetically produced and were developed as the Freon family of refrigerants. • They are fluorocarbons of methane and ethane series. • They contain 1 or more of these halogens (chlorine, bromine, fluorine) • Non toxic, non-flammable, non-explosive, non- corrosive, non-irritant to human body and eyes. • Odorless, colorless • Will not react with food product stored in the refrigerated space. • Will not react with lubricating oil. • Has excellent thermodynamic properties. Examples: • CFC’s : R11, R12, R113, R114, R115 • HCFC’s : R22, R123 • HFC’s : R134a, R404a, R407C, R410a 5
  • 6. Azeotrope Refrigerants • This group of refrigerants consist of mixture of different refrigerants which can not separated under pressure and temperature and have fixed thermodynamic properties. • A stable mixture of two or several refrigerants whose vapor and liquid phases retain identical compositions over a wide range of temperatures. • Azeotropic mixtures are designated by 500 series. Examples : R-500 :( 73.8% R12 and 26.2% R152) R-502 : (8.8% R22 and 51.2% R115) R-503 : (40.1% R23 and 59.9% R13) 6
  • 7. Inorganic Refrigerants Inorganic refrigerant were exclusively used before the introduction of halocarbon. These refrigerant are still in use due to there inherent thermodynamic and physical properties. •Carbon Dioxide. •Water. •Ammonia. •Air. •Sulphur dioxide. 7
  • 8. Ammonia (NH3) R-717 Used for commercial purposes. Mainly in cold stored and ice plants. • The boiling temperature of NH3 at atmospheric pressure is -33 ºc and melting point from solid is -78ºC The low boiling points makes it possible to have refrigeration considerably below 0ºC without using pressure below atmospheric in the evaporator. • Its latent heat of vaporization at -15ºC is 1315 k/kg • It is colorless gas with a sharp pungent smell • Has good thermodynamic properties • It is neutral to all metals, highly soluble in oil. • Volatile and non toxic but in higher conc. 8
  • 9. Hydrocarbons • Most of the hydrocarbon refrigerant are successfully used in industrial and commercial installation . They possess satisfactory thermodynamic properties but are highly flammable and explosive. • Growing use in very small commercial systems like car air-conditioning system. Examples: • R170, Ethane, C2H6 • R290 , Propane C3H3 • R600, Butane, C4H10 • R600a, Isobutane, C4H10 • Blends of the above Gases 9
  • 10. Secondary Refrigerants The refrigerants are brine which is used as intermediate fluid between evaporator and the substance or space to be cooled. They cool the substance and the space by absorbing their sensible heat. Also called indirect expansion system. • E.g. Brine solution made of calcium chloride or sodium chloride. • Water cannot be used as secondary refrigerant because at 0 ºC itself it will become ice and circulation is not possible. • In brine solution CaCl2 is much preferred, it is very costly. • Substances that take away heat from the medium to be cooled and give it to the boiling refrigerant are called secondary refrigerants. • They do not change their physical condition. 10
  • 11. • Cheap and harmless, chemically neutral to metals and packing material should have a low freezing point and large heat capacity. • Choice of brine depends on temperature to which a material is to be cooled and industrial process in which it is to be used. • The calcium chloride brine has eutectic temperature of -55 ℃ at salt concentration of 30% by mass. • The sodium chloride brine has eutectic temperature of -21.1 ℃ at salt concentration of 23% by mass. 11
  • 12. Designation of refrigerants • Since a large number of refrigerants have been developed over the years for a wide variety of applications, a numbering system has been adopted to designate various refrigerants. • From the number one can get some useful information about the type of refrigerant, its chemical composition, molecular weight etc. All the refrigerants are designated by R followed by a unique number. Those are of two types: 1. Fully Saturated Refrigerants. 2. Halogenated Compound Refrigerants. 12
  • 13. Physical characteristics of refrigerants • Boiling and condensing temperature and pressures. • Freezing temperature. • Critical temperature. • Discharge temperature. • Latent heat of vaporization. • Specific heat. • Density. • Viscosity. 13
  • 14. Thermodynamic properties of refrigerants • Boiling and condensing temperature and pressures • The boiling temp of refrigerant at atmospheric pressure should be low. • The evaporator and condensing temperatures determine the pressures. • The maximum condensing temperature is largely affected by climatic condition. • It is desirable to select a refrigerant whose saturation pressure (at min. operating temperature) is a few pounds above atmospheric pressure. • If the boiling temperature of the refrigerant is high at atmospheric pressure then compressor has to operate at high vacuums. • Both evaporator and condenser pressure should be positive and it should be near to atmospheric pressure. 14
  • 15. Thermodynamic properties of refrigerants Freezing temperature: • Should have low freezing temperature . Since the freezing temperature of most of refrigerant is below -35 ºC. Critical temperature: • Should be well above the maximum condensing temperature Discharge temperature: • High discharge temperatures from the compressor should be avoided. • It causes some refrigerant breakdowns as well as poor lubrication effectiveness 15
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