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Arctic Heat Generator & Liquid Heat Generator
Update
IdleReductionProgram
September 14, 2016
History Of Alpine AHG Use
• Fall 2013 CPAI & Ventech met to develop a Prototype
AHG in an effort to reduce engine idle time.
• April 2014 two prototype AHG installed on Kenworth
tractors.
• In a compressed but controlled testing schedule
benefits were noted during the test.
• At the completion of the 2014-2015 ice road season,
11 AHG units were in operation in the Alpine Field.
• The AHG Project is successful and is expanding in use.
September 14, 20162
September 14, 20163
Chassis Mounted Arctic Heat Generator
September 14, 20164
• The Puritan AHG reduced heavy truck engine operating time by an average of 53% during the 2014-2015
ice road season.
• An average of 53% reduced operating time will allow extended replacement schedules. A large impact
upon the way the Alpine capital budget is spent.
• Alpine reduced fuel costs by $100,288.80 across 8 units, an average fuel savings of $12,536.10 per unit.
(Based on $4.00 per gallon)
• Averaged AHG hourly cost of operation (fuel & maintenance) is $2.83.
• The largest benefit is seen when the AHG is installed at time of equipment acquisition.
• Larger savings are expected as the project expands to other applications through manager and equipment
operator involvement.
0
1000
2000
3000
4000
Chassis
Engine
Hours
AHG Hours
Combined
Hours
Engine Hours
Chassis Engine Burns 3 GPH
AHG Burns 0.3 GPH
0.00
1,000.00
2,000.00
3,000.00
4,000.00
AHG Maintenance Cost per
Unit
AHG
Maintainance
Cost
September 14, 20165
Chassis Mounted Arctic Heat Generator (AHG)
Key Benefits:
• Provides 80,000 BTU
heated coolant almost
instantaneously.
• 12V 140 Amp electrical
power for battery
charging & electrical
demands.
• Reduced emissions &
fuel consumption.
• Increased equipment
uptime.
• Extended equipment
lifespan.
• Available in 12V or 24V
configurations.
September 14, 20166
Chassis Mounted Arctic Heat Generator (AHG)
• Arctic Heat Generators are designed
for use when chassis engine is not
operating.
• Beginning of season turn master
switch on.
• Leave master switch on all season.
• Most units are equipped with
master switches.
• 2015 units and new units master
switch is by passed (uses chassis
master switch).
September 14, 20167
Chassis Mounted Arctic Heat Generator (AHG)
• Turn chassis ignition key
to Accessory
• By using Accessory
chassis does not register
hours.
September 14, 20168
Chassis Mounted Arctic Heat Generator (AHG)
• Switches (Left to Right)
• Turn power on (1st Switch).
• Depress Glow Plug (2nd Switch)
for approximately 30 seconds.
• Press Crank (3rd Switch).
• Turn on Aux Heater (LHG)
(4th switch).
• Indicator Lights (Left to Right)
• AHG Running
• Engine Running
• LHG Active
• Liquid Heat Generator
Running
• Glow Plugs
• Glow Plugs Heating
• Engine Temp
• Overheat
• Oil Pressure
• 12V Alt Charge
• Alternator Active or Bad
Alternator
• Service Due
• Engine Oil Change
Needed
September 14, 20169
Chassis Mounted Arctic Heat Generator (AHG)
• Exterior Indicator
Lights:
• Green Light
• AHG Running
• Red Light
• Oil Change Needed
• This are only quick
reference indicator
lights.
September 14, 201610
Chassis Mount AHG With Chassis Engine Mounted LHG
September 14, 201611
Chassis Engine Mounted Liquid Heat Generator (LHG)
• The 2015 5500 gallon tank
trucks are equipped LHG.
• Both trucks are equipped with
chassis engine mounted (LHG)
in addition to the Arctic Heat
Generator (Chassis Mounted).
• Purpose:
• Diesel/Urea Truck require heated
Urea (DEF) tank and pump house to
prevent freezing.
• Maintains engine and exhaust gas
temperatures while chassis engine is
running.
• This is an independent system
designed for use when main
chassis engine is operating.
September 14, 201612
Chassis Engine Mounted Liquid Heat Generator (LHG)
• The Liquid Heat
Generator (LHG) is
engine mounted in place
of an AC Compressor.
• The LHG is coolant
temperature activated.
• The main Chassis engine
is designed to maintain
220° operating
temperature.
• The LHG is designed to
maintain coolant at no
less than 180°.
September 14, 201613
Chassis Engine Mounted Liquid Heat Generator (LHG)
September 14, 201614
• Two position push switch:
• Located upper left gauge blank
• Light (switched in) on
• No light (switched out) off
• Can be left in the “on” position.
• LHG will only operate when heat is needed.
September 14, 201615
Non Mobile Engine Mounted Liquid Heat Generator (LHG)
September 14, 201616
• Tier 4 engines in non-mobile equipment bring a new challenge as to how to maintain engine
and exhaust temperatures in the arctic. New tier 4 diesel powered, non-mobile equipment
began arriving in 2015.
• Equipping the units with the LHG keep the engine under a constant load, maintaining
proper operating temperatures and increasing exhaust gas temps.
• With the increased exhaust gas temperatures wet stacking is eliminated and efficient
engine regeneration occurs.
Non Mobile Engine Mounted Liquid Heat Generator (LHG)
• MQ Power Genset equipped with engine mounted LHG.
• Two position switch:
• Light (switched in) on.
• Not light (switched out) off.
• Located on control panel.
• Can be left in the “on” position.
• LHG will only operate when heat is needed.
• LHG will disengage or engage based on engine load created by power generation needs.
• Controlled through load sensing module.
September 14, 201617
• Cranes:
• Replacing Generators with Arctic Heat Generators will provide heat to the cab and
engine while powering 12/24V boom lighting.
• Pickups:
• A potential of test pickups with engine mounted Liquid Heat Generators in an
attempt to increase exhaust gas temperatures to improve engine regeneration.
• Box Van Generators:
• We are currently working towards the upfit of Box Van Generators with a Liquid
Heat Generator. Creating a Arctic Heat Generator using our existing infrastructure.
• In future Box Van with invertor builds may use a 2 cylinder Arctic Heat Generator
to provide heat and 12V power to the chassis engine, cab, and box.
• Heavy Equipment applications may be explored in the future.
September 14, 201618
Steve Lehmer- 670-4410
Greg Hoeft/Dave Madden- 670-4054
J8 Equipment Shop- 670-4228
September 14, 201619

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Idle Reduction Program Operator Training

  • 1. Arctic Heat Generator & Liquid Heat Generator Update IdleReductionProgram September 14, 2016
  • 2. History Of Alpine AHG Use • Fall 2013 CPAI & Ventech met to develop a Prototype AHG in an effort to reduce engine idle time. • April 2014 two prototype AHG installed on Kenworth tractors. • In a compressed but controlled testing schedule benefits were noted during the test. • At the completion of the 2014-2015 ice road season, 11 AHG units were in operation in the Alpine Field. • The AHG Project is successful and is expanding in use. September 14, 20162
  • 4. Chassis Mounted Arctic Heat Generator September 14, 20164 • The Puritan AHG reduced heavy truck engine operating time by an average of 53% during the 2014-2015 ice road season. • An average of 53% reduced operating time will allow extended replacement schedules. A large impact upon the way the Alpine capital budget is spent. • Alpine reduced fuel costs by $100,288.80 across 8 units, an average fuel savings of $12,536.10 per unit. (Based on $4.00 per gallon) • Averaged AHG hourly cost of operation (fuel & maintenance) is $2.83. • The largest benefit is seen when the AHG is installed at time of equipment acquisition. • Larger savings are expected as the project expands to other applications through manager and equipment operator involvement. 0 1000 2000 3000 4000 Chassis Engine Hours AHG Hours Combined Hours Engine Hours Chassis Engine Burns 3 GPH AHG Burns 0.3 GPH 0.00 1,000.00 2,000.00 3,000.00 4,000.00 AHG Maintenance Cost per Unit AHG Maintainance Cost
  • 6. Chassis Mounted Arctic Heat Generator (AHG) Key Benefits: • Provides 80,000 BTU heated coolant almost instantaneously. • 12V 140 Amp electrical power for battery charging & electrical demands. • Reduced emissions & fuel consumption. • Increased equipment uptime. • Extended equipment lifespan. • Available in 12V or 24V configurations. September 14, 20166
  • 7. Chassis Mounted Arctic Heat Generator (AHG) • Arctic Heat Generators are designed for use when chassis engine is not operating. • Beginning of season turn master switch on. • Leave master switch on all season. • Most units are equipped with master switches. • 2015 units and new units master switch is by passed (uses chassis master switch). September 14, 20167
  • 8. Chassis Mounted Arctic Heat Generator (AHG) • Turn chassis ignition key to Accessory • By using Accessory chassis does not register hours. September 14, 20168
  • 9. Chassis Mounted Arctic Heat Generator (AHG) • Switches (Left to Right) • Turn power on (1st Switch). • Depress Glow Plug (2nd Switch) for approximately 30 seconds. • Press Crank (3rd Switch). • Turn on Aux Heater (LHG) (4th switch). • Indicator Lights (Left to Right) • AHG Running • Engine Running • LHG Active • Liquid Heat Generator Running • Glow Plugs • Glow Plugs Heating • Engine Temp • Overheat • Oil Pressure • 12V Alt Charge • Alternator Active or Bad Alternator • Service Due • Engine Oil Change Needed September 14, 20169
  • 10. Chassis Mounted Arctic Heat Generator (AHG) • Exterior Indicator Lights: • Green Light • AHG Running • Red Light • Oil Change Needed • This are only quick reference indicator lights. September 14, 201610
  • 11. Chassis Mount AHG With Chassis Engine Mounted LHG September 14, 201611
  • 12. Chassis Engine Mounted Liquid Heat Generator (LHG) • The 2015 5500 gallon tank trucks are equipped LHG. • Both trucks are equipped with chassis engine mounted (LHG) in addition to the Arctic Heat Generator (Chassis Mounted). • Purpose: • Diesel/Urea Truck require heated Urea (DEF) tank and pump house to prevent freezing. • Maintains engine and exhaust gas temperatures while chassis engine is running. • This is an independent system designed for use when main chassis engine is operating. September 14, 201612
  • 13. Chassis Engine Mounted Liquid Heat Generator (LHG) • The Liquid Heat Generator (LHG) is engine mounted in place of an AC Compressor. • The LHG is coolant temperature activated. • The main Chassis engine is designed to maintain 220° operating temperature. • The LHG is designed to maintain coolant at no less than 180°. September 14, 201613
  • 14. Chassis Engine Mounted Liquid Heat Generator (LHG) September 14, 201614 • Two position push switch: • Located upper left gauge blank • Light (switched in) on • No light (switched out) off • Can be left in the “on” position. • LHG will only operate when heat is needed.
  • 16. Non Mobile Engine Mounted Liquid Heat Generator (LHG) September 14, 201616 • Tier 4 engines in non-mobile equipment bring a new challenge as to how to maintain engine and exhaust temperatures in the arctic. New tier 4 diesel powered, non-mobile equipment began arriving in 2015. • Equipping the units with the LHG keep the engine under a constant load, maintaining proper operating temperatures and increasing exhaust gas temps. • With the increased exhaust gas temperatures wet stacking is eliminated and efficient engine regeneration occurs.
  • 17. Non Mobile Engine Mounted Liquid Heat Generator (LHG) • MQ Power Genset equipped with engine mounted LHG. • Two position switch: • Light (switched in) on. • Not light (switched out) off. • Located on control panel. • Can be left in the “on” position. • LHG will only operate when heat is needed. • LHG will disengage or engage based on engine load created by power generation needs. • Controlled through load sensing module. September 14, 201617
  • 18. • Cranes: • Replacing Generators with Arctic Heat Generators will provide heat to the cab and engine while powering 12/24V boom lighting. • Pickups: • A potential of test pickups with engine mounted Liquid Heat Generators in an attempt to increase exhaust gas temperatures to improve engine regeneration. • Box Van Generators: • We are currently working towards the upfit of Box Van Generators with a Liquid Heat Generator. Creating a Arctic Heat Generator using our existing infrastructure. • In future Box Van with invertor builds may use a 2 cylinder Arctic Heat Generator to provide heat and 12V power to the chassis engine, cab, and box. • Heavy Equipment applications may be explored in the future. September 14, 201618
  • 19. Steve Lehmer- 670-4410 Greg Hoeft/Dave Madden- 670-4054 J8 Equipment Shop- 670-4228 September 14, 201619

Editor's Notes

  1. Charts are January to August 2015